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Toro 78534 Operator's Manual

60 and 72in triple bagger for z500 series z master mowers
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Form No. 3355-149 Rev A
60 and 72in Triple Bagger
For Z500 Series Z Master Mowers
Model No. 78534—Serial No. 260000001 and Up
Model No. 78535—Serial No. 260000001 and Up
Register your product at www.Toro.com
Original Instructions (EN)

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Summary of Contents for Toro 78534

  • Page 1 Form No. 3355-149 Rev A 60 and 72in Triple Bagger For Z500 Series Z Master Mowers Model No. 78534—Serial No. 260000001 and Up Model No. 78535—Serial No. 260000001 and Up Register your product at www.Toro.com Original Instructions (EN)

  • Page 2: Table Of Contents

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
  • Page 3 4 Installing the Hood Assembly and Bags..........9 5 Routing the Bagger Belt into the Blower Assembly........10 6 Installing the Blower Assembly ....11 7 Sizing the Upper Tube for 60 inch Mowers with Gas Engines......13 8 Installing the Discharge Tubes ..... 14 9 Installing the Belt Cover......

  • Page 4: Safety

    The following list contains safety information • Keep hands and feet away from moving parts. specific to Toro products and other safety Do not make adjustments with the engine information you must know. running.
  • Page 5 103-3507 106-3339...

  • Page 6: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. – No parts required Prepare the mower. Bagger mounting bracket Bagger side plate Spacer Bolt, (3/8 x 1-1/2 inches) Install the bagger mounting bracket Bolt, (3/8 x 1 inch) (for Z593 mowers only) Flange Nut, (3/8 inch)

  • Page 7: Preparing The Mower

    Note: Determine the left and right sides of the machine from the normal operating position. Step Step Preparing the Mower Installing the Bagger Mounting Bracket No Parts Required Parts needed for this step: Procedure Bagger mounting bracket Bagger side plate Perform the following procedure to prepare the Spacer mower for attaching the blower and finishing kit.

  • Page 8: Spacer

    washers (3/8 inch), and 2 flange nuts (3/8 inch) (Figure 4, Figure 5, and Figure 6). Figure 5 For Z593 Diesel Mowers 1. Bolt, (3/8 x 1 inch) 6. Bagger side plate 2. Curved washer, (3/8 inch) 7. ROPS Figure 4 3.

  • Page 9: Tightening All Mounting Bolts

    1. Tighten the bagger mounting bracket to the rear frame first. 2. Tighten the ROPS and side brackets to the side of the mower. 3. If the bagger mounting bracket moves side to side an 1/8 inch or more, install one or both of the spacers between the bagger mounting bracket and mounting plates (Figure 4, Figure 5, and Figure 6).

  • Page 10: Assembly

    2. Install the 2 clevis pins into the hood assembly and bagger mounting bracket. Secure them with 2 hairpin cotter pins (Figure 8). Figure 10 1. Hood 3. Bagger latch 2. Bag 4. Latch hook 5. Position the bagger latch under the latch hook (Figure 11).

  • Page 11: Routing The Bagger Belt Into The Blower

    Step Step Routing the Bagger Belt Installing the Blower into the Blower Assembly Assembly Parts needed for this step: Parts needed for this step: Bagger belt (from Blower and Drive Kit) Blower assembly (from Blower and Drive Kit) Spring (from Blower and Drive Kit) Procedure Procedure 1.

  • Page 12: Blower Assembly

    Figure 13 1. Bolt 5. Spring installed 2. Spacer 6. Grass Deector 7. L end of spring, place 3. Locknut behind deck edge before installing bolt 8. J hook end of spring 4. Spring 2. Slide the blower assembly peg into the pivot hole.

  • Page 13: With Gas Engines

    Make sure the hooks are in the correct position. Step Sizing the Upper Tube for 60 inch Mowers with Gas Engines Parts needed for this step: Upper tube Procedure Figure 17 Note: This procedure is for 60 inch mowers with 1.

  • Page 14: Installing The Discharge Tubes

    Note: Remember to replace the grass deflector when the bagger is removed from the mower. Refer to Replacing the Grass Deflector. 1. Disengage the PTO and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 15 Figure 21 1. Hood plate 4. 3/4 inch (19 mm) 2. Upper tube 5. Edge of tube 3. Hood in the down position 7. Once the 3/4 inch (19 mm) measurement has Figure 22 been achieved, mark the upper tube on the 1.
  • Page 16 9. Slide the lower tube onto the boot and latch them together (Figure 24). Note: There is a latch on the top and bottom of the blower housing. Figure 25 1. Bagger hood 4. Lower tube 2. Upper tube 5. Blower assembly 3.

  • Page 17: Installing The Belt Cover

    Figure 27 1. Belt cover 5. Latch Figure 26 2. Blower assembly 6. Belt cover notch 3. Pulley assembly 7. Belt cover support 4. Belt cover bracket 1. Lower tube 4. Locknut, (#10) 2. Upper tube 5. Bolt, (#10 x 3/4 inches) 3.

  • Page 18: Adjusting The Parking Brake

    The bagger adds a lot of weight to the rear of the machine and may cause an unstable condition which could result in a loss of control. 1. Place caster weights on the front casters. 2. Install plate, nuts (1/2 inch) and lock washer (1/2 inch) under the frame and weight (Figure 28).

  • Page 19: Checking The Tire Pressure

    3. If adjustment is necessary, loosen the jam nut below the spring and tighten the nut directly below the yoke (Figure 30). Turn the nut until the correct measurement is obtained. Tighten the two nuts together and repeat on opposite side of unit.

  • Page 20: Operation

    Operation Without the grass deflector, bagger tubes Note: Determine the left and right sides of the or complete bagger assembly mounted in machine from the normal operating position. place, you and others are exposed to blade Important: Set the parking brake when contact and thrown debris.

  • Page 21: Emptying The Grass Bags

    Figure 32 Figure 33 1. Bag 2. Bottom handle Emptying the Grass Bags 6. Repeat for the other bag. Grass bags are heavy when full. Be careful when lifting or handling a grass bag that is full. 7. Install the bag tab into the notch in the bagger support frame.

  • Page 22: Removing The Bagger

    4. Unlatch the lower tube. 10. If you are changing to side discharge mode, ensure the grass deflector is installed and can 5. Remove the tubes from the bagger. be lowered into working position. 6. Using a stick or similar object, not your hands, 11.
  • Page 23 In most mowing conditions, the standard high lift Mow down hill whenever possible. blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty As the bagger fills, extra weight is added to conditions, the medium lift or low lift blades will the back of the machine.
  • Page 24 while loading and going over a curb. If a curb is higher than 6 inches (152 mm), cross it at a sharp angle with the deck fully raised. Use extreme caution when loading onto a trailer.

  • Page 25: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the bagger belt. After the rst 8 operating • Inspect the bagger. hours • Clean the hood screen. Before each use or daily • Clean the bagger. • Inspect the bagger belt. Every 25 hours •...

  • Page 26: Checking And Adjusting The Blower

    Figure 36 1. Latch 3. Blower assembly 2. Bolt Figure 34 4. Peg 1. Idler pulley 2. Mower deck pulley 5. Belt 3. Spring 6. Blower pulley Greasing the Idler Arm 6. Install the spring as shown in Figure 35. Grease the bagger belt idler arm (Figure 37) every 50 hours.

  • Page 27: Inspecting The Mower Blades

    Installing the Mower Blades In most mowing conditions, the standard high lift blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow.

  • Page 28: Storage

    Storage 1. Clean the bagger attachment. Refer to Cleaning the Bagger. 2. Inspect the bagger attachment for damage. Refer to Inspecting the Bagger. 3. Make sure the bags are empty and thoroughly dry. 4. Check the belt for wear or cracks. 5.

  • Page 29: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action Abnormal vibration. 1. Cutting blade(s) is/are 1. Install new cutting bent or unbalanced. blade(s). 2. Blade mounting bolt is 2. Tighten the blade loose. mounting bolt. 3. Loose blower pulley or 3. Tighten the appropriate pulley assembly.
  • Page 30 Problem Possible Cause Corrective Action Blower impeller does not 1. Plugged blower. 1. Remove debris, leaves or spin freely. grass clippings from the blower impeller. 2. Impeller not aligned. 2. Contact an Authorized Service Dealer.
  • Page 32 (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

78535

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