Related Manuals for Toro 78514
Summary of Contents for Toro 78514
- Page 1 Form No. 3353-891 Rev A DFS Vac Collection System for Z593 Series Z Master Mowers Model No. 78514—Serial No. 260000001 and Up Register your product at www.Toro.com Original Instructions (EN)
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Page 2: Table Of Contents
5 Installing the Fixed Idler Pulley ....10 additional information, contact an Authorized Service 6 Installing the Bagger........10 Dealer or Toro Customer Service and have the model 7 Installing the Bagger Belt ......11 and serial numbers of your product ready. Figure 1 8 Checking and Adjusting the Bagger Belt identifies the location of the model and serial numbers... -
Page 3: Safety
• Never operate with the discharge deflector The following list contains safety information raised, removed or altered, unless using a grass specific to Toro products and other safety catcher. information you must know. • Keep hands and feet away from moving parts. - Page 4 106-3339...
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Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. Bagger mounting bracket Side bracket—right Side bracket—left Long frame spacer Short frame spacer Bolt, (3/8 x 1-1/2 inches) Install the bagger mounting brackets onto the machine Bolt, (3/8 x 1-1/4 inches) Flange Nut, (3/8 inch) - Page 6 Step Qty. Description Caster weight U-bolt Nut, (1/2 inch) Lock washer, (1/2 inch) Install the weights Plate Small top weight Large top weight Bolt, 1/2 x 4 inch- for top weights Boot Middle tube Install the boot and discharge tubes Upper tube Clamp Dump handle...
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Page 7: Installing The Bagger Mounting Bracket
Step Installing the Bagger Mounting Bracket Parts needed for this step: Bagger mounting bracket Side bracket—right Side bracket—left Long frame spacer Short frame spacer Bolt, (3/8 x 1-1/2 inches) Bolt, (3/8 x 1-1/4 inches) Flange Nut, (3/8 inch) Stiffener bracket Bolts, (3/8 x 3/4 inch) Figure 3 Curved washer... -
Page 8: Tightening All Mounting Bolts
Step Tightening all Mounting Bolts No Parts Required Procedure The following steps are the correct sequence to tighten the side brackets and the bagger mounting bracket. All 3/8 inch mounting bolts need to be torqued to 35 ft-lb (48 N⋅m). Figure 4 1. -
Page 9: Installing The Spring Loaded Idler Pulley
Note: Make sure the pulley that is removed Step has 4 holes around the center hole. If it does not, contact an Authorized Service Dealer for the correct pulley. 3. Install the bagger drive pulley to the gearbox pulley with 3 bolts (3/8 x 1-3/4 inches), 3 Installing the Spring Loaded spacers, and 3 flange nuts (3/8 inch) (Figure 6). -
Page 10: Installing The Fixed Idler Pulley
Step Installing the Fixed Idler Pulley Parts needed for this step: Fixed idler pulley Fixed idler bracket Bolt, (3/8 x 1-1/2 inches) Bolt, (3/8 x 3/4 inch) Lock nut, (3/8 inch) Flange nut, (3/8 inch) Washer, 13/32 inch Procedure Figure 7 1. -
Page 11: Installing The Bagger
Step 6. Position the template on the right-hand side of the engine shroud (Figure 10). 7. Line up the circles on the template with the rivets on the shroud and the template bottom is flush with the bottom of shroud (Figure 10). Installing the Bagger 8. -
Page 12: Checking And Adjusting The Bagger Belt
Step Installing the Bagger Belt Parts needed for this step: Bagger belt Spring Procedure 1. Remove the four bolts in the skid plate and remove the skid plate (Figure 11). This will make it easier to install the bagger Figure 12 belt. -
Page 13: Installing The Weights
Step Installing the Weights Parts needed for this step: Caster weight U-bolt Nut, (1/2 inch) Figure 13 Lock washer, (1/2 inch) 1. Drive pulley 4. Fixed idler pulley Plate 2. Bagger pulley 5. Bagger belt Small top weight 3. Spring loaded idler pulley 6. -
Page 14: Installing The Boot And Discharge
Step Installing the Boot and Discharge Tubes Parts needed for this step: Boot Middle tube Upper tube Clamp Figure 15 4. Nut 1. Front caster weight 2. U-bolt 5. Front caster Procedure 3. Plate 6. Lock washer Note: Remember to replace the L or the straight end of the spring when in side discharge mode. -
Page 15: Installing The Bagger Dump Handle
Figure 17 1. Grass deector frame 2. Grind this part off 6. Place the rear hook over the rear of the mounting bracket (Figure 18). Figure 18 7. Install the upper tube into the bagger (Figure 18). 1. Boot 7. Mounting bracket 2. -
Page 16: Installing The Bagger Dump Lever Stop
Figure 20 1. Bagger dump lever 4. Bolt, 1/2 x 1-3/4 inch 2. Bagger cable 5. Jam nut, 1/2 inch Figure 19 3. Bagger cable clevis 6. Stop bracket 1. Dump handle 3. Cotter pin 2. Washer 4. Bagger frame 3. -
Page 17: Adjusting The Bagger Dump Lever
Figure 22 Figure 21 1. Bagger dump lever 4. Bagger cable 1. Bagger dump lever 5. Jam nut, 1/2 inch 2. Stop bracket 5. Nut 2. Bagger cable 6. Stop bracket 3. Stop bolt 3. Long cable clevis 7. Clevis pin 4. - Page 18 Figure 23 1. Valve stem...
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Page 19: Operation
Operation Positioning the Adjustable Bafe Note: Determine the left and right sides of the Adjust the baffle to position B (middle position) machine from the normal operating position. for bagging. Refer to the machines Operator Important: If the machine is on a slope, Manual for the baffle adjustment procedure. -
Page 20: Holding The Bagger Door Open
Figure 25 1. Bagger lever 2. Latch lever Holding the Bagger Door Figure 26 Open 1. Holding pin 3. Hole in hinge (storage) 4. Hinge 2. Hole in hinge (open) Adjusting the Bagger Door Hands, fingers and arms can get pinched between the back and front sections of the Opening and Cable collector. -
Page 21: Clearing Obstructions From The Bagger
3. Unlatch the middle tube from the boot and slide apart (Figure 28). 4. Remove the tube assembly from the bagger (Figure 28). 5. Remove the boot from the mounting bracket (Figure 28). 6. Lower the grass deflector back into place. 7. -
Page 22: Replacing The Grass Deflector
1. Disengage the power take off (PTO), set the parking brake, turn the ignition key to off and remove the key. 2. Remove the discharge tubes. Refer to Removing the Discharge Tubes. 3. Remove hairpin cotters and clevis pins from the bagger and bagger bracket. - Page 23 Cutting Technique For best lawn appearance, be sure to slightly Without the grass deflector, bagger tubes overlap the mower into the previously cut area. or complete bagger assembly mounted in This helps reduce the load on the engine and place, you and others are exposed to blade reduces the chance of plugging the boot and tube.
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Page 24: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the bagger belt. After the rst 10 • Inspect the bagger. operating hours • Clean the screens. Before each use or daily • Clean the bagger. • Grease the idler arm. Every 50 hours •... -
Page 25: Inspecting The Bagger
Figure 31 Remove rubber plug to expose grease fitting. Figure 32 Inspecting the Bagger Inspect the bagger attachment after the first ten hours of operation, and 100 hours thereafter. 1. Disengage the power take off (PTO), set the parking brake, turn the ignition key to off and remove the key. -
Page 26: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Abnormal vibration. 1. Cutting blade(s) is/are 1. Install new cutting bent or unbalanced. blade(s). 2. Blade mounting bolt is 2. Tighten the blade loose. mounting bolt. 3. Engine mounting bolts 3. Tighten the engine are loose. - Page 27 Problem Possible Cause Corrective Action Debris blowout. 1. Hopper is too full. 1. Dump more frequently. 2. Ground speed is too fast. 2. Drive slower at full throttle. 3. Mower deck is not 3. See the mower leveled. operator’s manual for leveling the mower deck.