Related Manuals for ABB COPA-XE
Summary of Contents for ABB COPA-XE
- Page 1 Electromagnetic Flowmeter COPA-XE / MAG-XE with Pulsed DC Magnetic Field Excitation Model DE41.. / DE43.. DE21.. / DE23.. Valid for Software Versions B.11 and higher Instruction Bulletin D184B105U02 Rev. 01 / 05.2000 ABB Automation...
- Page 2 This Instruction Bulletin contains information relative to the assembly and installation of the instrument and the specifications for this instrument design. ABB Automation reserves the right to make hardware and software improvements without prior notice. Any questions which may arise that are not specifically answered by these instructions should be referred to our manufacturing plant in Göttingen, Germany...
- Page 3 (GefStoffV, 17 General Protection Responsibility), a responsibility to protect his employees, we must make note that: a) All flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products for repair are to be free of any hazardous materials (acids, bases, solutions, etc.) b) The flowmeter primaries must be flushed so that the hazardous materials are neutralized.
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Page 5: Table Of Contents
Contents Page Flowmeter Primary and Converter Coordination ..........1 Data Security . - Page 6 Specifications Converter for COPA-XE and MAG-XE ........
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Page 7: Flowmeter Primary And Converter Coordination
COPA-XE / MAG-XE Flowmeter Primary and Converter Coordination This Instruction Manual describes the assembly and installation, the electrical interconnections and the configuration of the Flowmeter Systems COPA-XE and the Flowmeter Systems MAG-XE. Compact Design COPA-XE Remote Design MAG-XE The µP-Converter and the flowmeter primary constitute a single The µP-Converter is mounted remote from the flowmeter... -
Page 8: Principle Of Operation
Installa- tions are possible in all existing piping systems The ABB AUtomation Products “EMF” has proven itself over many years and is the preferred flowmeter in the chemical in- dustry, the pharmaceutical and cosmetic industries, municipal... -
Page 9: Assembly And Installation
Electromagnetic Flowmeter COPA-XE / MAG-XE Assembly and Installation Inspection Before installing the electromagnetic flowmeter system check for mechanical damage due to possible mishandling during shipment. All claims for damage are to be made promptly to the shipper before installing the flowmeter. - Page 10 Electromagnetic Flowmeter COPA-XE / MAG-XE In a free flow outlet (drop line) the flowmeter primary should be For highly contaminated fluids a bypass line (Fig. 8) is not be installed in the highest point or in the discharge of the recommended so that during a mechanical cleaning procedure pipeline (metering spool could drain, air bubbles, Fig.
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Page 11: Flowmeter Primary Installation
Electromagnetic Flowmeter COPA-XE / MAG-XE 2.2.1 Flowmeter Primary Installation Torque Specifications for Flanged Meters The electromagnetic flowmeter can be installed at any arbitrary Liner Meter Size Process Bolts Torque location in the pipeline as long as the installation requirements inch Connection max. -
Page 12: Installations In Larger Size Pipelines
Electromagnetic Flowmeter COPA-XE / MAG-XE 2.2.2 Installations in Larger Size Pipelines The flowmeter can readily be installed in larger size pipelines through utilization of flanged transition sections (e.g. Flanged Reducers per DIN 28545). The pressure drop resulting from the reduction can be determined from the Diagram Fig. 11 by using the following procedure: 1. -
Page 13: Meter Sizes, Pressure Ratings, Flow Ranges
Electromagnetic Flowmeter COPA-XE / MAG-XE 2.2.3 Meter Sizes, Pressure Ratings, Flow Ranges Meter Size Std. Press. Min. Flow Range Max. Flow Range Inch Rating Flow Velocity Flow Velocity 0 to 0.5 m/s 0 to 10 m/s 0.2 l/min 0 to... -
Page 14: Programming The Converter
Electromagnetic Flowmeter COPA-XE / MAG-XE Programming the Converter A totalizer overflow occurs whenever the totalizer value reaches 9,999,999 units. When the totalizer value in one flow General Display Formats direction is greater than 9,999,999 units, the flow direction After the power is turned on the Model Number of the converter symbol (→... -
Page 15: Data Entry
Electromagnetic Flowmeter COPA-XE / MAG-XE Data Entry ENTER Function for Magnetic Stick Operation The ENTER function is initiated when the DATA/ENTER sensor Data can be entered without removing the cover by utilizing the is activated for more than 3 seconds. -
Page 16: Data Entry Instructions "Condensed Form
Electromagnetic Flowmeter COPA-XE / MAG-XE Data Entry Instructions “Condensed Form” Action Use Keys = Display Information → F 98.14 % Starting point “Process Information” → F 12.000 m3 Examples: Qmax F and C/CE An arbitrary parameter Current Output (Table) is displayed... -
Page 17: Parameter Overview And Data Entry In "Condensed Form
Electromagnetic Flowmeter COPA-XE / MAG-XE 3.4. Parameter Overview and Data Entry in “Condensed Form” Submenu/Parameter Entry Type Comments from table/numeric Data can be entered only after the Program Protection has been * Program Prot. * turned off. on/off * Program Prot. * ENTER If a number other than “0”... - Page 18 Electromagnetic Flowmeter COPA-XE / MAG-XE Submenu/Parameter Entry Type Comments Short Model Number of the flowmeter primary. Short model no. Flowmeter Order Number. This number is identical to the one on Order no. the Instrument Tag of the flowmeter primary and on the sticker on 9810N1234/A1 the external EEPROM plugged into the display board.
- Page 19 Electromagnetic Flowmeter COPA-XE / MAG-XE Submenu/Parameter Entry Type Comments from table/numeric Exit the submenu Submenu Units C/CE ml/s, ml/min, ml/h, Ml/h, Ml/min, Ml/day, lbs/s,lbs/min, lbs/h, uton/min, uton/h, uton/day, l/s, l/min,l/h, hl/s, hl/min, hl/h, Units Qmax m3/s, m3/min, m3/h, igps, igpm, igph, mgd, gpm, gph,...
- Page 20 Electromagnetic Flowmeter COPA-XE / MAG-XE Submenu/Parameter Entry Type Comments This menu is not displayed for Profibus DP or ASCII-Communica- from table tion. For the HART-Protocol the current output is fixed at 4-20 mA! Submenu If an Instrument Address greater than 0 is set in the Submenu...
- Page 21 Electromagnetic Flowmeter COPA-XE / MAG-XE Submenu/Parameter Entry Type Comments This is for information purposes only. Function There is no further parameter-settings possible. For detailed description refer to Param.-Profib. DP special manual „data link description for Profibus DP“. If ASCII or ASCII2w communication is choosen, the menu „instr.
- Page 22 Electromagnetic Flowmeter COPA-XE / MAG-XE Submenu/Parameter Entry Type Comments from table/numeric Submenu Exit the submenu Totalizer C/CE The forward direction totalizer value is reset by pressing ENTER. Totalizer → V If the overflow value is > 0, then only reset overflow → F is...
- Page 23 TAG Number location. For HART-Protocol the TAG-Number is limited to 8 characters. Any lower case letters are also automatically converted to upper case letters. numeric Only for ABB Automation Products. Service-Code...
- Page 24 Electromagnetic Flowmeter COPA-XE / MAG-XE...
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Page 25: Parameter Entry
Electromagnetic Flowmeter COPA-XE / MAG-XE Parameter Entry 4.20.4 2nd Display Line Multiplex 4.21 Submenu "Operating Mode" Program Protection 4.21.1 Operating Mode "Standard/Fast" Language 4.21.2 Flow Direction Submenu Primary 4.21.3 Flow Direction Indicators 4.3.1 for the Meter Size at 10 m/s maxDN 4.22... -
Page 26: Language Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE Language Qmax Entry from table Numeric entry It is possible to select one of nine languages for the display texts. The desired language can be selected using the ARROW keys. 20.000 m3/min Language English The flow range end value Q... -
Page 27: Pulse Factor Forward And Reverse Numeric Entry
Electromagnetic Flowmeter COPA-XE / MAG-XE Pulse Factor Forward and Reverse Pulse Width Numeric entry Numeric entries The pulse factor is equivalent to the number of pulses for one The pulse width (length of the pulses) of the scaled pulse output measured flow unit for the external output terminals V8/V9, or can be set in the range from 0.1 ms to 2000 ms. -
Page 28: Supplementary Pulse Output Information
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.6.1 Supplementary Pulse Output Information Low Flow Cutoff Numeric entries When connecting an active or passive counter the allowable current and pulse frequency limits must be considered. The low flow cutoff value can be set between 0 and 10.0 % of the flow range end value. -
Page 29: Density Numeric Entry
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.10 Density 4.12.1 Units Qmax Numeric entry Entry from table The units listed in the following table can be selected using the When the flowrate indication and the totalization are to be in STEP and DATA keys and accepted by pressing ENTER. -
Page 30: Units Totalizer Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.12.2 Units Totalizer 4.12.3 User Programmable Units Entry from table With this function it is possible to program any desired unit in the converter. The following three parameters are The units listed below apply to the totalizer values in the 2nd... -
Page 31: Submenu Alarm Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.13 Submenu Alarm Press the STEP key to access the help text which displays a clear text description for each error code. Entry from table The functions incorporated in this menu can be selected using the STEP and DATA keys after ENTER is pressed. -
Page 32: Setting The Min-Alarm
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.13.3 Setting the MIN-Alarm 4.14.1 Contact Output Terminals P7, G2 (Ux, P7 for Profibus) The functions which can be assigned to the output contact terminals P7, G2 are listed below: MIN-Alarm General alarm (Errors 0-9, A, B) (4.14.1.1)*... -
Page 33: Forward/Reverse Direction Signal Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.14.1.3 Forward/Reverse Direction Signal 4.14.1.7 MAX/MIN-Alarm Entry from table Entry from table Terminals P7/G2 Terminals P7/G2 F/R-Signal MAX/MIN- Alarm The forward and reverse direction is indicated by an arrow in When MAX/MIN-Alarm is selected a signal is indicated on the... -
Page 34: External Totalizer Reset Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.14.2.2 External Totalizer Reset 4.15.1 Current Output Range Entry from table Entry from table The current output ranges listed below can be selected using the STEP and DATA keys. For HART-Protocol the current output range is fixed at 4-20 mA and cannot be changed. -
Page 35: Submenu Data Link
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.16 Submenu Data Link In this submenu the Communication protocol, the Instrument Address and the Baudrate are set. This menu is only visible Communication when the “Data Link” option was ordered. Profibus DP Submenu Profibus DP, ASCII or ASCII2w are selectable. -
Page 36: Submenu "Empty Pipe Detector
Electromagnetic Flowmeter COPA-XE / MAG-XE RAM (ASIC), NVRAM, EPROM (Program), EEPROM, Select **Simulation** and press ENTER. Use the STEP or External EEPROM, Terminals P7/G2, Switch S201 (not DATA key to turn simulation "on or off". When the simulation is available for certified designs), Display, Pulse Output, turned on, press C/CE to return to process metering. -
Page 37: Alarm Empty Pipe Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.18.2 Alarm Empty Pipe Entry from table Select the "On/Off" position using the STEP or DATA key and Adjust accept by pressing ENTER. When the empty pipe alarm Empty Pipe Det. function is turned on, the system alarm is activated during an empty pipe condition. -
Page 38: Totalizer Function Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE The totalizer for the “forward” can also be preset. In this manner 4.19.2 Totalizer Function it is possible to transfer the totalizer values when a converter is Entry from table exchanged. Select the parameter with the STEP and DATA There are two operating modes for the totalizer: keys, the present totalizer value is displayed in the 2nd line. -
Page 39: Display 1St Line Entry From Table
Electromagnetic Flowmeter COPA-XE / MAG-XE 4.20.1 Display 1st Line 4.20.4 Multiplex 2nd Display Line Entry from table Entry from table After pressing ENTER the display mode for the instantaneous The 2nd display line can also operate in the multiplex mode. -
Page 40: Flow Direction Indicators Entry From Table
The code number provides access to the adjustment routines. 4.23 Store Data in External EEPROM Only for ABB Automation Products Service personnel. After the initial start-up (at the site) the function “Store data in ext. EEPROM” must be called once in order to copy all the meter location specific data into the external EEPROM. -
Page 41: Error Message
If the values agree, use "Store Primary" to reset the error message. If the data are not identical, then it is necessary to first reenter the primary data and then complete by using "Store Primary". Contact ABB Automation Products-Service Entry >1.00 Q >10 m/s. -
Page 42: Fuse Locations, Identification Of The Converter Design, Ext. Eeprom Socket
Electromagnetic Flowmeter COPA-XE / MAG-XE Fuse Locations, Identification of the Converter Design, ext. EEPROM Socket Fuse Supply Power Socket Connection Plug Ext. EEPROM Magnet Coils Switch S202 Fuse F103 Cert. Prot. Pulse Output active passive Display Board Model No.: E4000 Fuse Part No. -
Page 43: Replacement Parts List
Electromagnetic Flowmeter COPA-XE / MAG-XE Replacement Parts List Replacement Parts for Converter Housing Items 5-8 also apply to the Compact Design housings. Description Part No. O-Ring 56, 74 x 3.53 101A806 Bracket, compl. D614L619U01 Cover for connection box D379D134U02 O-Ring 101, 19 x 3.53... -
Page 44: Replacement Parts List (Cable Assembly)
Electromagnetic Flowmeter COPA-XE / MAG-XE Replacement Parts List (Cable Assembly) Supply Power Cable Cables Which Connect to the Flowmeter Primary a) Coil Excitation b) Electrode Signal Cable Assembly for Connecting the Converter Module and Terminal Strip (In-/Outputs) (There are various cable assembly versions, see Table) Replacement Parts List, Cable Assemblies for In-/Outputs Part No. -
Page 45: Replacement Parts For Flowmeter Primary
Electromagnetic Flowmeter COPA-XE / MAG-XE Replacement Parts for Flowmeter Primary Connection Box Connection Box, Flowmeter Primary Flowmeter Primary Aluminum Design (Series 4000) Stn. Stl. Design (Series 2000) No. Description Connection Box for Series 2000 Connection Box for Series 4000 Part Number... -
Page 46: Accuracy
Q > 0.07 Q ± 0.5 % of rate Q < 0.07 Q ± 0.00035 Q = max. flowrate for the meter size at 10 m/s Standard Calibration 0.5 % of rate Fig. 21 Metering System accuracy COPA-XE / MAG-XE... -
Page 47: Safety Relevant Section Of The Instruction Bulletin
Electromagnetic Flowmeter COPA-XE / MAG-XE Safety Relevant Section of the Instruction Bulletin Grounding the Flowmeter Primary Metal pipe with loose flanges In order to assure a trouble free ground connection to the The grounding procedure described is to be observed. In fluid and to the flowmeter primary in a pipeline with loose accordance with DIN VDE 0100, Part 540 a 2.5 mm... -
Page 48: Grounding Models De21_ And De23
Electromagnetic Flowmeter COPA-XE / MAG-XE Plastic. Concrete or Pipelines with 9.1.1 Grounding Models DE21_ and DE23_ Insulating Liners. The ground connections are made as shown in Fig. 28. The fluid is grounded by its contact with the adapter so that an Install EMF in pipeline with a grounding plate. -
Page 49: Signal And Excitation Cable Connections For Model Mag-Xe
Electromagnetic Flowmeter COPA-XE / MAG-XE Signal and Excitation Cable Connections for Note: Model MAG-XE The Electromagnetic Flowmeter primary is connected to its If plant conditions make it impossible to avoid proximity converter by a cable. The magnet coil supply voltage of ≤ 12 V to electrical machinery or switch gear equipment, it is DC is provided from terminals M1/M2. -
Page 50: Electrical Connection Area
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.2.3 Electrical Connection Area 9.2.4 Installations for Protection Class IP 68 The max. submergence depth for flowmeter priamries designed for Protetion Class IP 68 is 5 m. A hose enclosed connector is used in place of the standard PG connector. The signal/ excitation cable must be enclosed in the 1/2”... -
Page 51: Interconnection Diagrams
Current Output selectable, Terminals: +/-, load ≤ 600 Ω for 0/4 to 20 mA, load ≤ 1200 Ω for 0/2 to 10 mA, load ≤ 2400 Ω for 0 to 5 mA Option: HART-Protocol 5) Supply Power, see Instrument Tag *) The Forward Direction Signal function is the factory setting. Fig. 34 Interconnection Diagram COPA-XE for Analog Communication... -
Page 52: Interconnection Diagram Copa-Xe
Serial Data Link RS485 for Communication using ASCII-Protocol Design c) Same as Design a), except Terminals +VD, A, B, GND Connections for Profibus DP per EN50170 (see also Page 49) Supply Power See Instrument Tag Fig. 35 Interconnection Diagram COPA-XE for Digital Communication... -
Page 53: Interconnection Diagram Mag-Xe
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.3 Interconnection Diagram MAG-XE Connection Variations for Analog Communication (incl. HART) Converter Ground Converter L < 50 m Ground 2) 3) Flowmeter Primary Flowmeter Primary Ground Ground 1) a) Scaled Pulse Output, passive, pulse width can be set from 0.1 ms to 2000 ms,... -
Page 54: Interconnection Diagram Mag-Xe
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.4 Interconnection Diagram MAG-XE Connection Variations for Digital Communication Ground Converter c) Profibus DP b) RS485 (ASCII Protocol) L < 50 m a) Profibus PA Ground Ground Flowmeter Primary Ground Design a) Terminals Ux, V8 Scaled Pulse Output, passive (Optocoupler), pulse width can be set from 0.1 ms to 2000 ms,... -
Page 55: Interconnection Examples For Peripherals
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.5 Interconnection Examples for Peripherals For Analog Communication (incl. HART) 0/4 - 20 mA load: max. 600 Ohm Current Output 0/2 - 10 mA load: max. 1200 Ohm 0 - 5 mA load: max. 2400 Ohm... -
Page 56: Interconnection Examples For Peripherals
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.6 Interconnection Examples for Peripherals For Digital Communication 4 - 20 mA load: max. 600 Ohm Current Output (not available with Profibus DP) (for Profibus PA only 4-20 mA) internal external – Pulse Output and Contact Output... -
Page 57: Suppplementary Information For Connecting Profibus Dp
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.7 Suppplementary Information for Bus Terminations for Profibus DP Both ends of the bus must have bus terminations installed, see Connecting Profibus DP Fig. 41. In addition to the bus termination resistor R2 per the... -
Page 58: Supplementary Information For Connecting Profibus Pa
Electromagnetic Flowmeter COPA-XE / MAG-XE 9.3.8 Supplementary Information for The stored data are maintained during power interruptions. Connecting Profibus PA Cable Profibus PA Protocol A 2-conductor twisted shielded Cu cable per EN 50170 Type A Transmission format per IEC 1158-2... -
Page 59: Safety Information
• The electrical connections between the flowmeter primary and the converter can only be made with the signal cable supplied by ABB Automation Products. The connections are to be made in accordance with the appropriate Interconnec- tion Diagram. •... -
Page 60: Start-Up
Instrument Tag e.g. A1 goes with B1 or A2 goes with B2. 10.1.1 Checking the Flowmeter COPA-XE • Check that the EEPROM is plugged into the socket on the The start-up procedure described here is to be followed after display board of the converter (see Section 10.5). -
Page 61: Converter Exchange
10.8 Replaceable Parts List, Flowmeter Primary 000020182/X002 If the liner, electrodes or magnet coils require repair the flowmeter primary must be returned to the ABB Automation > V 49.9800 Products factory in Göttingen, Germany. Please observe the > V 1348.00 Note “Hazardous Information”. -
Page 62: Specifications Converter For Copa-Xe And Mag-Xe
≤ 0.5 % of rate Panel mount housing Reproducibility Rail mount housing ≤ 0.15 % of rate Weight: Minimum Conductivity COPA-XE: see Dimensions in spec-sheet 5 µS/cm MAG-XE: Field mount housing: (20 µs/cm for demineralized water) 19” Insert: 1.5 kg Rail mount housing: 1.2 kg... -
Page 63: Overview, Parameter Settings And Designs
Electromagnetic Flowmeter COPA-XE / MAG-XE 12. Overview, Parameter Settings and Designs Meter location: ........ - Page 64 ABB Automation Products GmbH Dransfelder Str. 2 D-37079 Goettingen Tel.: +49 (0) 5 51 9 05 - 0 Fax: +49 (0) 5 51 9 05 - 777 http://www.abb.com/automation...