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WARNING! Mount the winch to a firm base. Be sure that your structural support is strong enough to withstand the weight and rated
‰
pulling strength of the winch.
NOTE:
Whilst mounting orientation is at your discretion, the winch is to be operated with the wire rope in an under wound orientation on
the drum. The winch is designed to rope out and rope in, in one direction. DO NOT attempt to reverse the operation of the winch.
WARNING! DO NOT weld or machine any part of the winch, this will weaken it and void the warranty.
‰
WARNING! Batteries contain explosive gases. The following precautions should be taken before making battery connections: wear
‰
eye protection; remove all jewellery; follow the wiring diagram included in the installation instructions; keep spectators away.
In the event of a battery explosion, acid should be washed away as soon as possible, seek medical help immediately.
WARNING! Use of any other accessories or attachments other than those recommended in this instruction manual may result in
‰
personal injury or property damage and could void the warranty.
NOTE:
The safety precautions and instructions discussed in this manual can't cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be
applied by the operator.
2. INTRODUCTION
Suitable for ATV & quadbike mounting, these high speed winches offer a combination of performance with durability. designed and built with the
toughest jobs in mind. High power 1.8 or 2.5kW 12V DC motor with 2.34 or 3.25hp (depending on model) permanent magnet gives first class
pulling power. Heavy-duty all-weather housing. 3-stage planetary gears. Patented unique automatic spring brake, reliable in full load operation.
Sliding ring gear clutch. High quality wire rope feeds through 4-way roller fairlead. IP67 rated motor and gearbox.
3. SPECIfICATION
Model no: .................................................................. ATV1135.V2 .................................................................... ATV2040.V2
Voltage: ................................................................................... 12V ..................................................................................12V
line Pull*: ........................................................................... 1135kg ............................................................................ 2040kg
Motor Power: ....................................................................... 1.8kW ..............................................................................2.5kW
Gear Ratio: ........................................................................... 180:1 ............................................................................... 180:1
line Speed*:
no load: .......................................................................4.8mtr/min ....................................................................... 4.5mtr/min
At Maximum load: ........................................................1.6mtr/min ....................................................................... 1.3mtr/min
Current draw:
no load: ................................................................................. 26A ..................................................................................30A
At Maximum load: ................................................................ 150A ................................................................................185A
Cable Ø: ............................................................................. 4.8mm ............................................................................. 5.4mm
Cable length: ....................................................................... 14mtr ...............................................................................17mtr
Weight: ...................................................................................11kg ................................................................................ 13kg
Wire rope ...................................ATV1135.WR (Ø4.8mm x 15.2m) ....................................... ATV2040.WR (Ø5.4mm x 17m)
dyneema rope............................ ATV1135.dR (Ø4.9mm x 15.2m) ........................................ATV2040.dR (Ø5.5mm x 17m)
* Performance quoted at first layer of cable on drum
4. PERfORMANCE
LINE PULL AND LINE SPEED vary according to how much cable is on the drum. The winch is rated at the first layer of cable on the drum.
The maximum line pull force will be reduced by subsequent layers of cable on the drum. Charts 1 and 2 illustrate the maximum line force
at increasing cable layers.
CHART 1.
lb
0
line Pull
Kg
0
line
FPM
15.4
Speed
MPM
4.8
(dC12V)
Motor
current
A
26
(dC12V)
Running
Min
1
Time
Cooling
Min
5
Time
© Jack Sealey limited
fig.1
1000
1500
2500
454
681
1135
9.8
8.5
5.2
3
2.6
1.6
60
90
150
1
1
1
5
5
5
Original Language Version
fig.2
CHART 2.
lb
0
line Pull
Kg
0
line
FPM
14.5
Speed
MPM
4.5
(dC12V)
Motor
current
A
30
(dC12V)
Running
Min
1
Time
Cooling
Min
5
Time
ATV1135.V2, ATV2040.V2 Issue 2 (HF) 01/03/19
fig.3
1500
2500
3500
4500
680
1135
1589
2043
9.8
8.2
6.6
4.3
3
2.5
2.0
1.3
75
105
135
185
1
1
1
5
5
5
1
5
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