Page 3 ___________________ Preface ___________________ Safety instructions ___________________ SINAMICS Device overview ___________________ Mechanical installation SINAMICS S150 NEMA Converter cabinet units ___________________ Electrical installation ___________________ Commissioning Operating Instructions ___________________ Operation Setpoint channel and closed- ___________________ loop control ___________________ Output terminals Functions, monitoring and...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5 Preface Structure of this documentation The customer documentation comprises general and individual documentation. The general documentation describes the topics that apply to all cabinet units: ● Operating Instructions The Operating Instructions consist of the following sections: – Device description – Mechanical installation –...
Page 6 Technical support Technical advice is available at the following address: ● Phone.: 1-800-333-7421 (within USA, toll free) Tel.: +1(423)262-5710 (outside USA) ● Online request: www.siemens.com/automation/support-request Customer service, field service, spare parts and repair ● helpline.sii@siemens.com Tel.: 1-800-241-4453 (within USA, toll free) Tel.: +1(423)262-5711 (outside USA)
Page 7 Certification The following manufacturing sites have a UL listing for the manufacture of Industrial Control Panels and Control Panel Enclosures: ● Siemens Industry Inc. 500 Hunt Valley Rd, New Kensington, PA 15068-7060, USA UL file # E83449 ● Siemens AG...
Page 8 Preface Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 9 Table of contents Preface ..............................3 Safety instructions ..........................19 General safety instructions ..................... 19 Handling the AOP30 backup battery ..................24 Handling electrostatic sensitive devices (ESD) ..............25 Industrial security ........................26 Residual risks of power drive systems ..................27 Device overview ............................
Page 10 Table of contents Electrical installation ..........................53 Content of this chapter ......................53 Checklist for electrical installation ..................54 4.2.1 Checklist for electrical installation ..................54 Important safety precautions ....................59 Introduction to EMC ....................... 60 EMC-compliant design ......................62 Power connections .........................
Page 11 Table of contents 4.9.17.1 Description ..........................147 4.9.17.2 Connecting ..........................148 4.9.17.3 Connection examples ......................151 4.9.18 SMC10 Sensor Module Cabinet-Mounted (option K46) ............153 4.9.18.1 Description ..........................153 4.9.18.2 Connection ..........................154 4.9.18.3 Connection example ......................156 4.9.19 SMC20 Sensor Module Cabinet-Mounted (option K48) ............158 4.9.19.1 Description ..........................
Page 12 Table of contents Operation ............................. 259 Chapter content........................259 General information about command and setpoint sources ..........260 Basic information about the drive system ................261 6.3.1 Parameters ........................... 261 6.3.2 Drive objects ........................264 6.3.3 Data sets ..........................265 6.3.4 BICO technology: Interconnecting signals ................
Page 13 Table of contents 6.7.3.4 Overview of status words and actual values................. 322 6.7.4 Acyclic communication......................322 6.7.4.1 Structure of requests and responses ..................324 6.7.4.2 Determining the drive object numbers .................. 330 6.7.4.3 Example 1: Reading parameters ..................330 6.7.4.4 Example 2: Writing parameters (multi-parameter request)...........
Page 14 Table of contents 6.10.7 Function diagrams and parameters ..................390 6.11 Communication via EtherNet/IP ................... 391 6.11.1 Overview ..........................391 6.11.2 Connect drive device to Ethernet/IP ..................391 6.11.3 Configuring communication ....................392 6.11.4 Supported objects ........................ 393 6.11.5 Integrate the drive device into the Ethernet network via DHCP .......... 402 6.11.6 Parameters, faults and alarms .....................
Page 15 Table of contents 7.4.7 Current setpoint filter......................470 7.4.8 Current controller adaptation ....................471 7.4.9 Permanent-magnet synchronous motors................472 Output terminals..........................477 Section content ........................477 Analog outputs ........................478 8.2.1 List of signals for the analog signals ..................479 Digital outputs ........................
Page 16 Table of contents 9.3.13 Pulse frequency wobbling ....................530 9.3.14 Runtime (operating hours counter) ..................532 9.3.15 Simulation mode ........................533 9.3.16 Direction reversal ......................... 534 9.3.17 Unit switchover ........................536 9.3.18 Simple brake control ......................538 9.3.19 Synchronization........................541 9.3.20 Energy savings indicator for pumps, fans, and compressors ..........
Page 17 Table of contents 9.4.2.5 Parameters ........................... 598 9.4.3 Extended brake control ......................599 9.4.4 Extended monitoring functions ..................... 604 9.4.5 Moment of inertia estimator ....................606 9.4.6 Position control ........................612 9.4.6.1 Position actual value conditioning ..................613 9.4.6.2 Position controller ......................... 624 9.4.6.3 Monitoring functions ......................
Page 18 Table of contents 10.3 Overview of alarms and faults ....................705 10.3.1 "External alarm 1" ........................ 706 10.3.2 "External fault 1" ........................706 10.3.3 "External Fault 2" ......................... 707 10.3.4 "External fault 3" ........................707 Maintenance and servicing ........................709 11.1 Chapter content........................
Page 19 Table of contents Technical specifications ........................769 12.1 Chapter content ........................769 12.2 General data ......................... 770 12.2.1 Derating data ........................771 12.2.1.1 Current derating as a function of the ambient temperature ..........771 12.2.1.2 Installation altitudes over 6600 ft and up to 16500 ft above MSL ......... 772 12.2.1.3 Current derating as a function of the pulse frequency ............
Page 20 Table of contents Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 21 Safety instructions General safety instructions DANGER Lockout/Tagout is designed for your safety Lockout/Tagout is a safety procedure that neutralizes and secures hazardous energy in a machine, device, or system so that employees can work on it safely. Lockout/Tagout rules and procedures are found in OSHA regulation - 29 CFR 1910.147 - The Control of Hazardous Energy (Lockout/Tagout).
Page 22 Safety instructions 1.1 General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, the following steps apply when establishing safety: 1.
Page 23 Safety instructions 1.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous contact voltages can occur as a result of capacitive cross-coupling due to unconnected cable shields. • Connect cable shields and unused cores of power cables (e.g. brake cores) at least on one end at the grounded enclosure potential.
Page 24 • If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING Motor fire in the event of insulation overload A ground fault in an IT system produces greater stress on the motor insulation.
Page 25 Safety instructions 1.1 General safety instructions WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. •...
Page 26 Safety instructions 1.2 Handling the AOP30 backup battery Note Important safety instructions for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety instructions in the Safety Integrated manuals. Handling the AOP30 backup battery WARNING Risk of explosion and release of harmful substances Improper handling of lithium batteries can result in an explosion of the batteries.
Page 27 Safety instructions 1.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules, or devices that may be damaged by either electrostatic fields or electrostatic discharges. NOTICE Damage caused by electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions due to damaged individual components, integrated circuits, modules, or devices.
Page 28 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
Page 29 Safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 30 Safety instructions 1.5 Residual risks of power drive systems Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 31 Device overview Chapter content This chapter provides information on the following: ● Introduction to the enclosed drives ● The main components and features of the enclosed drives ● The drive wiring ● Explanation of the nameplate Applications, characteristics 2.2.1 Field of application SINAMICS S150 drive converter cabinet units are used for variable-speed drives with exacting demands regarding performance, and include drives with: ●...
Page 32 Device overview 2.2 Applications, characteristics 2.2.2 Features, quality, service Features The self-commutating, pulsed infeed/feedback unit, which is based on IGBT technology and is equipped with a clean-power filter, makes the minimum of demands on the line – and is very line friendly: ●...
Page 33 Device overview 2.2 Applications, characteristics Quality The SINAMICS S150 drive converter cabinet units are manufactured to meet high standards of quality and exacting demands. This results in a high level of reliability, availability, and functionality for our products. The development, design, and manufacturing processes, as well as order processing and the logistics supply center have been certified to DIN ISO 9001 by an independent authority.
Page 34 Device overview 2.3 Configuration Configuration The SINAMICS S150 Converter Cabinet Units are characterized by their compact, modular, and service-friendly design. Line and motor-side components as well as additional monitoring devices can be installed in the converter cabinet units. A wide range of electrical and mechanical components enable the drive system to be optimized in line with prevailing requirements.
Page 35 Device overview 2.3 Configuration Figure 2-2 Example of a cabinet unit (e.g., 200 HP, 3-phase 460 V AC) (configuration and components shown may vary by version) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 36 Device overview 2.4 Wiring principle Wiring principle Figure 2-3 Wiring principle of the cabinet unit Note PE connection of the motor The PE connection at the motor must be fed back directly to the cabinet unit. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 37 Device overview 2.5 Rating plate Rating plate Rating plate specifications Figure 2-4 Rating plate on the enclosed drive Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 38 Device overview 2.5 Rating plate Rating plate specifications (from rating plate above) Table 2- 1 Rating plate specifications Item Specification Value Description ① Input 50/60HZ Line frequency 3-phase connection  380 ... 480 V Rated input voltage  242 A Rated input current ②...
Page 39 Device overview 2.5 Rating plate Explanation of the option codes Table 2- 3 Explanation of the option codes Enclosure Options Base (plinth), 4" (100 mm) high, RAL 7022 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Line connection from above Enclosure NEMA 1 filtered Enclosure IP43 Enclosure NEMA 12 (ventilated) [derating, see Current derating as a function of the ambient temperature...
Page 40 Device overview 2.5 Rating plate Additional TM31 customer terminal module TM31 wired to customer terminal block TM31 customer terminal block extension (G61) wired to customer terminal block SMC10 sensor module cabinet-mounted for speed or position measurement SMC20 sensor module cabinet-mounted for speed or position measurement SMC30 sensor module cabinet-mounted for speed measurement VSM10 sensor module cabinet-mounted CU320-2 PN control unit...
Page 41 Mechanical installation Content of this chapter This chapter provides information on the following: ● The conditions for transporting, storing, and installing the enclosed drives ● Preparing and installing the drives Transportation and storage Transport WARNING Incorrectly transporting the device The device can tip over if you transport it incorrectly or if you use non-approved transport equipment.
Page 42 • If you fail to contact the shipping company immediately, you may forfeit your right to claim compensation for the defects and damage. • If necessary, you can request the support of your local Siemens office. Storage The devices must be stored in clean, dry rooms. Temperatures between -13 °F (-25 °C) and 131 °F (+55 °) are permissible.
Page 43 Mechanical installation 3.3 Installation Installation WARNING Failure to observe general safety instructions and residual risks If the general safety instructions and residual risks are not observed, accidents can occur causing serious injuries or death. • Observe the general safety instructions. •...
Page 44 Mechanical installation 3.3 Installation 3.3.1 Mechanical installation: checklist Use the following checklist to guide you through the mechanical installation procedure for the enclosed drive. Read the "Safety instructions" section at the start of these Operating Instructions before you start working on the device. Note Checking the checklist Check the first box in the column on the right if the action applies to your enclosed drive.
Page 45 Mechanical installation 3.3 Installation 3.3.2 Preparation 3.3.2.1 Requirements for installation location The enclosed drives are designed for installation in closed, electrical operating areas in compliance with IEC 61800-5-1. A closed electrical operating area is a room or area containing electrical equipment that can be accessed by trained personnel only. Access is controlled by a door or other form of barricade that can be opened only by means of a key or other tool.
Page 46 Mechanical installation 3.3 Installation Figure 3-1 Requirements on the levelness of the floor The following requirements must be met to ensure the full functionality of the cabinet units: ● The foundation must be horizontal and level. ● Irregularities must be leveled out. ①...
Page 47 Mechanical installation 3.3 Installation Figure 3-3 Shock indicator Position of the shipping and handling indicators The tilt indicators are affixed to the top of the cabinet unit, inside the doors. The shock indicators are affixed to the bottom of the cabinet unit, inside the doors. Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the drive.
Page 48 Mechanical installation 3.3 Installation The shock indicator shows if an acceleration has exceeded 98.1 m/s (10 x g) and indicates the direction of acceleration. The black color of the arrows indicates that an impermissible shock load has occurred in the direction of the arrow. WARNING Damage to the device when shock or tilt indicators are tripped When shock or tilt indicators have been tripped, safe operation of the device is not...
Page 49 Mechanical installation 3.3 Installation 3.3.3 Installation 3.3.3.1 Lifting the enclosure off the transport pallet Lifting from the transport pallet The applicable local guidelines for transporting the cabinet from the transport pallet to the installation location must be observed. Crane transport aids (option M90) can also be fitted on the top of the cabinet. The fixing screws of the transport pallets can be removed without having to lift the cabinet unit.
Page 50 Mechanical installation 3.3 Installation WARNING Failure to observe the weight and the center of gravity Failure to observe the weight and center of gravity can cause death or serious injury during lifting and transport activities. • The weight specified on the packaging and the specified center of gravity must always be taken into account when the cabinet is lifted and transported.
Page 51 Mechanical installation 3.3 Installation 3.3.3.2 Disassembling the lifting hardware With option M90 (crane transport aid), the cabinet units are equipped with either transport eyebolts or beams. Figure 3-8 Option M90, transport beams Disassembling The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the transport beams can have a varying number of fastening screws.
Page 52 Mechanical installation 3.3 Installation After removing the crane transport aid, the removed transport eyebolts or the fixing screws of the transport beam must be replaced by the original roof screws from the accessory kit supplied in order to ensure compliance with the degree of protection and proper grounding of the cabinet.
Page 53 Mechanical installation 3.3 Installation 3.3.4 Changing the enclosure type, options M23 and M54 To change the type of enclosure from NEMA 1 (standard) to NEMA 1 filtered (IP23), IP43, or NEMA 12 ventilated (IP54), filter mats are fitted to the ventilation slots in the doors and top hats.
Page 54 Mechanical installation 3.3 Installation Attaching the tophat 1. Remove the crane transport assembly (if fitted). 2. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the tophat to the top of the cabinet. 3.
Page 55 Electrical installation Content of this chapter This chapter provides information on the following: ● Establishing the electrical connections for the enclosed drive ● Adjusting the fan voltage and the internal power supply to local conditions (supply voltage) ● The customer terminal module and its interfaces ●...
Page 56 Electrical installation 4.2 Checklist for electrical installation Checklist for electrical installation 4.2.1 Checklist for electrical installation Use the following checklist to guide you through the electrical installation procedure for the cabinet unit. Read the "Safety instructions" section at the start of these Operating Instructions before you start working on the device.
Page 57 Electrical installation 4.2 Checklist for electrical installation Item Action Completed The voltages of the fan transformers in the Active Line Module (-G1-T10), Motor Module (-T1-T10) and the internal power supply (-T10, only with option N70) must be adapted to the supply voltage of the cabinet unit. Larger cabinet units have 2 fan transformers each (-G1-T10/-T20) and (-T10/-T20) in the Active Line Module and in the Motor Module, which must be set jointly (see "Electrical installation / Power connections / Adjusting the fan voltage (-G1-T10, -T1-T10)"...
Page 58 Electrical installation 4.2 Checklist for electrical installation Item Action Completed Option L21 The monitoring of the surge arresters and the upstream fuses must be connected to terminal -X700 (see section "Electrical Overvoltage installation / Other connections / Surge suppression (option limiting L21)").
Page 59 Electrical installation 4.2 Checklist for electrical installation Item Action Completed Option K50 The SMC30 Sensor Module is used for acquiring the actual motor speed. Sensor Module Cabinet- The SMC30 Sensor Module supports the following: Mounted TTL encoder • SMC30 HTL encoder •...
Page 60 Electrical installation 4.2 Checklist for electrical installation Item Action Completed Option L61/L62/ The connecting cables and ground for the braking resistor must L64/L65 be connected to terminal block –X5: 1/2. A connection must be made between the braking resistor thermostatic switch and 25 kW/125 kW customer terminal module –A65.
Page 61 Electrical installation 4.3 Important safety precautions Required tool You require the following tools for the electrical installation: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ● Torque wrenches 1.5 Nm up to 100 Nm ● 600 mm extension for socket wrenches Important safety precautions WARNING Failure to observe general safety instructions and residual risks...
Page 62 Electrical installation 4.4 Introduction to EMC NOTICE Property damage resulting from switching on the device without forming of the DC link capacitors After a storage duration exceeding two years, switching on the device without forming of the DC link capacitors can damage it. •...
Page 63 Electrical installation 4.4 Introduction to EMC Noise emissions Product standard IEC 61800-3 describes the EMC requirements placed on "Variable-speed drive systems" (power drive systems). It specifies requirements for inverters with operating voltages of less than 1000 V. Different environments and categories are defined depending on where the drive system is installed.
Page 64 Electrical installation 4.5 EMC-compliant design Table 4- 2 Definition of categories C1 to C4 Definition of categories C1 to C4 Category C1 Rated voltage <1000 V; unrestricted use in the first environment. Category C2 Rated voltage for stationary drive systems <1000 V; for use in the second environment.
Page 65 Electrical installation 4.5 EMC-compliant design Use interference suppressors ● If relays, contactors, and inductive or capacitive loads are connected, the relays or contactors must be fitted with interference suppressors. Cable installation ● Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible.
Page 66 Electrical installation 4.6 Power connections I/O interfacing ● Create a low-impedance ground connection to other cabinets, system components, and distributed devices with the largest possible cross-section (at least 16 mm²). ● Ground unused lines at one end in the cabinet. ●...
Page 67 Electrical installation 4.6 Power connections 4.6.1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below.
Page 68 Cable lengths The maximum permissible cable lengths are specified for standard cable types or cable types recommended by SIEMENS. Longer cables can only be used after consultation. The listed cable length represents the actual distance between the drive and the motor, taking into account factors such as parallel laying, current-carrying capacity, and the laying factor.
Page 69 Electrical installation 4.6 Power connections 4.6.3 Connection of shielded three-phase current cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps (PUK shield clamps).
Page 70 Electrical installation 4.6 Power connections Cabinet units 380 ... 480 V: 150 HP (110 kW) ... 600 HP (400 kW). 500 ... 690 V: 75 HP (75 kW) ... 600 HP (560 kW) Connect the power cable according to the numbers in the following diagram. Figure 4-5 Power cable connection Converter cabinet units...
Page 71 Electrical installation 4.6 Power connections 1. Open the cabinet, remove any covers in front of the terminals for the motor cables (connections U2/T1, V2/T2, W2/T3; X2) and power cables (connections U1/L1, V1/L2, W1/L3; X1). Remove or move the base plate under the terminals for inserting the power or motor cables.
Page 72 Electrical installation 4.6 Power connections NOTICE Property damage due to loose power connections Insufficient tightening torques or vibrations can result in faulty electrical connections. This can cause fire damage or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. power connection, motor connection, and DC link connections.
Page 73 Electrical installation 4.6 Power connections Note Information on the phase sequence If an incorrect phase sequence was connected when the motor was connected, p1821 (phase sequence direction reversal) can be used to correct the incorrect phase sequence without physically changing it over (see "Functions, monitoring and protective functions/ direction reversal").
Page 74 Electrical installation 4.6 Power connections Figure 4-6 Setting terminals for the fan transformers (380 to 480 V 3 AC / 500 to 690 V 3 AC) The line voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables.
Page 75 Electrical installation 4.6 Power connections Table 4- 6 Line voltage assignment for the setting at the fan transformer (3-phase 500 ... 690 V AC) Line voltage Taps of the fan transformer (-G1 -T10, -T1 -T10) 500 V ± 10 % 500 V 525 V ±...
Page 76 Electrical installation 4.6 Power connections Table 4- 8 Line voltage assignments for the internal power supply (3 AC 500 ... 690 V) Line voltage range Adaptation transformer taps (-T10) LH1 – LH2 450 ... 515 V 500 V 1 - 8 516 ...
Page 77 Electrical installation 4.6 Power connections Figure 4-8 Removing the connection bracket to the basic interference suppression module in the Active Interface Module for frame size FI Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 78 Electrical installation 4.6 Power connections Figure 4-9 Removing the connection bracket to the basic interference suppression module in the Active Interface Module for frame size GI Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 79 Electrical installation 4.6 Power connections Figure 4-10 Removing the connecting clip to the basic interference suppression module in the Active Interface Module for frame size HI Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 80 Electrical installation 4.6 Power connections Figure 4-11 Removing the connecting clip to the basic interference suppression module in the Active Interface Module for frame size JI Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 81 Electrical installation 4.6 Power connections Removing the connector jumper in the VSM10 Voltage Sensing Module When operating the cabinet unit on an ungrounded line supply (IT system), at the Voltage Sensing Module (VSM10), remove the plug-in jumper in terminal X530 at the lower side of the component.
Page 82 Electrical installation 4.6 Power connections 4.6.8 Setting the circuit breaker Description For rated currents above 800 A, the standard circuit breaker is used to disconnect the voltage and provide overload and short-circuit protection. The circuit breaker is controlled and supplied within the converter. NOTICE Material damage caused by switching on too frequently The cabinet unit can be damaged if it is switched on too frequently.
Page 83 Electrical installation 4.7 External supply of the auxiliary incoming supply from a protected supply system Setting the circuit breaker With the factory setting, the circuit breaker is set to the incoming rated current of the cabinet unit, and as a consequence, the device is adequately protected. The circuit breaker is set as follows in the factory: Table 4- 10 Factory setting of the circuit breaker...
Page 84 Electrical installation 4.8 Signal connections With an external supply independent of the main incoming supply, warnings and fault messages may still be displayed on the operator panel and internal protection and monitoring devices if the main incoming supply fails. WARNING Dangerous voltage as a result of external auxiliary supply When the external auxiliary supply is connected, dangerous voltages are present in the cabinet unit even when the main switch is open.
Page 85 Electrical installation 4.8 Signal connections Connection overview Figure 4-12 Connection overview of the CU320-2 DP Control Unit (without cover) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 86 Electrical installation 4.8 Signal connections Figure 4-13 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the Option Board by pulling and plugging it during operation Pulling and plugging the Option Board during operation can damage it or cause it to malfunction.
Page 87 Electrical installation 4.8 Signal connections Connection example Figure 4-14 Connection example for CU320-2 DP Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 88 Electrical installation 4.8 Signal connections X100 to X103: DRIVE-CLiQ interface Table 4- 11 DRIVE-CLiQ interface X100 – X103 Signal name Technical specifications Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 89 Electrical installation 4.8 Signal connections X122: Digital inputs/outputs Table 4- 12 Terminal block X122 Designation Technical specifications DI 0 Voltage (max.): -3 ... +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2 Signal level (with ripple) DI 3...
Page 90 Electrical installation 4.8 Signal connections Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 91 Electrical installation 4.8 Signal connections X132: Digital inputs/outputs Table 4- 13 Terminal block X132 Designation Technical specifications DI 4 Voltage (max.): -3 ... +30 V DC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6 Level (including ripple) DI 7...
Page 92 Electrical installation 4.8 Signal connections Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 93 Electrical installation 4.8 Signal connections NOTICE Damage to the Control Unit or other PROFIBUS nodes due to high leakage currents If a suitable equipotential bonding conductor is not used, significant leakage currents can flow along the PROFIBUS cable and destroy the Control Unit or other PROFIBUS nodes. •...
Page 94 Electrical installation 4.8 Signal connections Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus, otherwise the data will not be transmitted properly. The terminating resistors for the first and last nodes in a line must be switched on; the resistors must be switched off at all other connectors.
Page 95 Electrical installation 4.8 Signal connections Setting the PROFIBUS address The factory setting for the rotary coding switches is 0 There are two ways to set the PROFIBUS address: 1. Via p0918 – To set the bus address for a PROFIBUS node using STARTER, first set the rotary code switches to 0 ) and 127 –...
Page 96 Electrical installation 4.8 Signal connections Note The LAN (Ethernet) interface does not support Auto MDI(X). If the LAN interface of the communication partner also cannot handle auto-MDI(X), then a crossover cable must be used to establish the connection. For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 4- 17 LED states for the X127 LAN interface...
Page 97 Electrical installation 4.8 Signal connections T0, T1, T2: Measuring socket contacts Table 4- 19 Measuring socket contacts T0, T1, T2 Socket Function Technical specifications Ground Voltage: 0… 5 V Resolution: 8 bits Measuring socket contact 0 Load current: max. 3 mA Measuring socket contact 1 Sustained short-circuit-proof Measuring socket contact 2...
Page 98 Electrical installation 4.8 Signal connections Slot for the memory card Figure 4-16 Slot for the memory card Note Plant standstill by withdrawing or inserting the memory card during operation If the memory card is withdrawn or inserted during operation, then data can be lost, possibly resulting in a plant standstill.
Page 99 • Do not return the memory card with the Control Unit. Instead, keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 4.8.2 Customer terminal block 4.8.2.1...
Page 100 Electrical installation 4.8 Signal connections Shield connection The shield connection of shielded control cables on the customer terminal module (-A60 or -X65) is established in the immediate vicinity of the terminal module. For this purpose, the customer terminal module –A60 and the mounting plates have cut-out sections which are used to snap the enclosed shield springs into place.
Page 101 Electrical installation 4.8 Signal connections 4.8.2.2 Customer terminal block (-A60) Overview Figure 4-18 TM31 customer terminal module Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 102 Electrical installation 4.8 Signal connections Figure 4-19 Connection overview of TM31 customer terminal module Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 103 Electrical installation 4.8 Signal connections 4.8.2.3 Customer terminal block (-X65) (with option G65) Overview Figure 4-20 Customer terminal module Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 104 Electrical installation 4.8 Signal connections Figure 4-21 Connection overview of customer terminal module Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 105 Electrical installation 4.8 Signal connections 4.8.2.4 Terminal descriptions X520: 4 digital inputs Table 4- 20 Terminal block X520 Terminal Designation Technical specifications DI 0 Voltage: - 3 … +30 V Current consumption typical: 10 mA at 24 V DC DI 1 Input delay: DI 2 For "0"...
Page 106 Electrical installation 4.8 Signal connections X530: 4 digital inputs Table 4- 21 Terminal block X530 Terminal Designation Technical specifications DI 4 Voltage: - 3 … +30 V Current consumption typical: 10 mA at 24 V DC DI 5 Input delay: DI 6 For "0"...
Page 107 Electrical installation 4.8 Signal connections X521: 2 analog inputs (differential inputs) Table 4- 22 Terminal block X521 Terminal Designation Technical specifications AI 0+ The analog inputs can be toggled between current and voltage input using switches S5.0 and S5.1. AI 0- As voltage input: AI 1+ -10 ...
Page 108 Electrical installation 4.8 Signal connections S5: Selector for voltage/current AI0, AI1 Note Position of the selector The selector is located on the customer terminal block TM31 (-A60), a selector setting also has to be made on TM31 for devices with option G65. Table 4- 23 Selector for voltage/current S5 Switch...
Page 109 Electrical installation 4.8 Signal connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Use temperature sensors that fully comply with the specifications of the safety isolation. NOTICE Damage or malfunction due to impermissible voltage values If the back EMF is impermissible, the components may be damaged or malfunction.
Page 110 Electrical installation 4.8 Signal connections X541: 4 non-floating digital inputs/outputs Table 4- 26 Terminal strip X541 Terminal Designation Technical specifications Auxiliary voltage: Voltage: +24 V DC DI/DO 11 Max. total load current of +24 V auxiliary voltage for DI/DO 10 terminals X540 and X541 combined: 150 mA DI/DO 9 As input:...
Page 111 Electrical installation 4.9 Additional connections X542: 2 relay outputs (two-way contact) Table 4- 27 Terminal block X542 Terminal Designation Technical specifications DO 0.NC Contact type: Change-over contact max. load current: 8 A Max. switching voltage: 250 V . 30 V DO 0.COM Max.
Page 112 Electrical installation 4.9 Additional connections 4.9.1 Infeed module rated one level lower (option L04) Description With this option, an infeed (Active Line Module / Active Interface Module) rated one power level lower than the Motor Module (inverter) is used. The option is suitable for the following applications, for example: ●...
Page 113 Electrical installation 4.9 Additional connections Note Shutdown in the event of an overload If these restrictions are not heeded, a fault trip may occur in the event of an overload (of the infeed). To remedy this, adapt the current and/or torque limits in the Motor Module to match the infeed.
Page 114 Electrical installation 4.9 Additional connections Article no. 6SL3710- 7LE33-1AU3 7LE35-0AU3 7LE36-1AU3 Power loss, max. - at 50 Hz, 400 V 11.3 14.7 - at 60 Hz, 460 V 8.54 11.82 15.56 Cooling air requirement 1759 2521 3411 0.83 1.19 1.61 Sound pressure level L dB(A) 72/74...
Page 115 Electrical installation 4.9 Additional connections Table 4- 29 Version with option L04, 3-phase 380 ... 480 V AC, part 2 Article no. 6SL3710- 7LE37-5AU3 7LE41-0AU3 Unit rating - for I at 50 Hz 400 V - for I at 50 Hz 400 V - for I at 60 Hz 460 V - for I...
Page 116 Electrical installation 4.9 Additional connections Article no. 6SL3710- 7LE37-5AU3 7LE41-0AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 12000 2500 Rated output of a typical 6-pole standard induction motor based on I or I at 400 V 3 AC 50 Hz.
Page 117 Electrical installation 4.9 Additional connections Depending on the converter power, option L10 can be accommodated in the converter cabinet unit, or an additional cabinet with a width 15.8" (400 mm) or 23.6" (600 mm) is required. Table 4- 30 Accommodating the voltage limiting network in the cabinet or in an additional cabinet Voltage range Installation of the dv/dt filter Installation of the voltage...
Page 118 Electrical installation 4.9 Additional connections NOTICE Damage to the dv/dt filter if it is not activated during commissioning The dv/dt filter may be damaged if it is not activated during commissioning. • Activate the dv/dt filter during commissioning using parameter p0230 = 2. NOTICE Damage to the dv/dt filter if a motor is not connected dv/dt filters which are operated without a motor being connected can be damaged or...
Page 119 Electrical installation 4.9 Additional connections Table 4- 32 Max. pulse frequency when a dv/dt filter plus Voltage Peak Limiter is used in units with a rated pulse frequency of 1.25 kHz Article no. Unit rating Output current for a Max. pulse frequency when a dv/dt filter 6SL3710-...
Page 120 Electrical installation 4.9 Additional connections 4.9.3 Feeder for external auxiliaries / motor blower (option L17) Description This option includes a switched outgoing feeder with 3-phase AC line voltage and max. 10 A fuse protection for an external auxiliary device /motor fan. The voltage is tapped at the converter input upstream of the main contactor/circuit breaker and, therefore, has the same level as the supply voltage.
Page 121 Electrical installation 4.9 Additional connections Circuit proposal for controlling the auxiliary contactor from within the drive The following circuit, for example, can be used if the auxiliary contactor is to be controlled from within the drive. The "Operation" message is then no longer available for other purposes.
Page 122 As a consequence, sensitive devices that are connected to the same line connection point could be damaged. Contact the Siemens AG hotline within the next 4 weeks. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 123 Electrical installation 4.9 Additional connections 4.9.5 Enclosure light with service socket (option L50) Description With this option, a universal lamp with an integrated service socket is installed in the enclosure. The power supply for the enclosure light and socket must be provided externally and fused at max.
Page 124 Electrical installation 4.9 Additional connections CAUTION Burns caused by hot cabinet anti-condensation heating surfaces During operation, the cabinet anti-condensation heating can reach high temperatures and cause burns if touched. • Allow the cabinet anti-condensation heating to cool down before starting any work. •...
Page 125 Electrical installation 4.9 Additional connections 4.9.8 EMERGENCY OFF category 0; 115 V AC or 24 V DC (option N57) Description EMERGENCY OFF category 0 for uncontrolled stop according to IEC 60204-1. This function includes the interruption of the energy supply of the enclosed drive via the line contactor by bypassing the electronics by means of a safety relay according to IEC 60204-1.
Page 126 Electrical installation 4.9 Additional connections Reconnection to the 24 V DC button circuit When using the 24 V DC button circuit, you must remove the following jumpers at terminal block -X120: ● 4-5, 9-10, and 11-14 You must also insert the following jumpers at terminal block -X120: ●...
Page 127 Electrical installation 4.9 Additional connections Setting The time (0.5 to 30 s) set for the contactor safety combination (-K121) should be greater than (or at least equal to) the time that the drive requires to reach a standstill via the quick stop (OFF3 ramp-down time, p1135), because the converter is disconnected from the energy supply when the time runs out (at -K121).
Page 128 Electrical installation 4.9 Additional connections Setting The time (0.5 to 30 s) set for the contactor safety combination (-K120) should be greater than (or at least equal to) the time that the drive requires to reach a standstill via the quick stop (OFF3 ramp-down time, p1135), because the converter is disconnected from the energy supply when the time runs out (at -K120).
Page 129 Electrical installation 4.9 Additional connections 4.9.11.1 Installing the braking resistor Installing the braking resistor The braking resistor should not be installed in the vicinity of the drive. The installation location must fulfill the following conditions: ● The braking resistors are suitable for floor mounting only. ●...
Page 130 Electrical installation 4.9 Additional connections Table 4- 40 Dimensions of the braking resistors Unit 25 kW resistor (option L61/L64) 50 kW resistor (option L62/L65) Width inch (mm) 29.1 (740) 31.9 (810) Height inch (mm) 23.8 (605) 52.1 (1325) Depth inch (mm) 19.1 (485) 19.1 (485) Figure 4-23...
Page 131 Electrical installation 4.9 Additional connections Connecting the braking resistor WARNING Fire caused by ground fault / short-circuit for non-protected connections to the braking resistor Non-fused connections to the braking resistor can cause fire with smoke generation in the event of a short-circuit or ground fault and cause serious injuries or death. •...
Page 132 Electrical installation 4.9 Additional connections Connecting the thermostatic switch Table 4- 42 Connecting the thermostatic switch for the external braking resistor in the trip circuit of the cabinet unit Terminal Description of function Thermostatic switch connection: connection to terminal X541:1 (P24 V) Thermostatic switch connection: connection to terminal X541:5 (DI11) Max.
Page 133 Electrical installation 4.9 Additional connections If, during operation, an "Acknowledge fault" signal is initiated without there being a fault in the Braking Module, then this initiates an external fault 3. You can prevent this response with the following measures: ● Link the "Acknowledge fault" signal with status bit 3 "Fault active" of status word ZSW1 (r2139.3).
Page 134 Electrical installation 4.9 Additional connections Duty cycles Figure 4-25 Duty cycles for the braking resistors 4.9.11.4 Threshold switch The response threshold at which the braking unit is activated and the DC link voltage generated during braking is specified in the following table. Note Activate braking operation only in the event of a power failure Since the braking energy is normally supplied back to the line and the braking chopper is...
Page 135 Electrical installation 4.9 Additional connections Table 4- 43 Response thresholds of the braking units Rated voltage Response Switch Comments threshold position 380 ... 480 V 673 V 774 V is the factory setting. For line voltages of 3-phase AC 3-ph. 380 ...
Page 136 Electrical installation 4.9 Additional connections Position of the threshold switch The braking module is located in the exhaust air duct of the Power Module at the top of the cabinet unit. The position of the threshold switch is indicated in the figures below. Figure 4-26 Braking modules for frame size FX Converter cabinet units...
Page 137 Electrical installation 4.9 Additional connections Figure 4-27 Braking modules for frame size GX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 138 Electrical installation 4.9 Additional connections Figure 4-28 Braking modules for frame sizes HX and JX Position of the threshold switch Note Switch positions The threshold switches for the braking modules are positioned on the panel as follows: • Braking modules for frame sizes FX and GX: Position "1" is up; position "2" is down •...
Page 139 4.9.12 Line-side surge arrester (option L96) Description The Siemens TPS3-03 surge arrester protects the cabinet components from overvoltages. The device is connected after the mains switch. A green LED on the device (equipment designation -A96) indicates the correct functioning. If this LED is dark when voltage is applied, the device must be replaced.
Page 140 Electrical installation 4.9 Additional connections Controls and displays on the insulation monitor Figure 4-29 Controls and displays on the insulation monitor Table 4- 44 Meaning of the controls and displays on the insulation monitor Position Meaning INFO key: Requests standard information/ ESC key: Back menu function TEST key: Brings up self-test Arrow key up: Parameter change, scroll function...
Page 141 Electrical installation 4.9 Additional connections Connecting Table 4- 45 Connections on the insulation monitor Terminal Technical specifications Supply voltage via 6 A melting fuse: 88 to 264 V AC, 77 to 286 V DC Connection of the 3 ph. AC system to be monitored Connection to coupling device Connection to protective ground External test button...
Page 142 Electrical installation 4.9 Additional connections Adapting the auxiliary power supply (-T10) A transformer is installed in the Line Connection Module (-T10) to produce the auxiliary voltages of the enclosed drive. The location of the transformer is indicated in the layout diagrams supplied.
Page 143 Electrical installation 4.9 Additional connections 4.9.15 CAN Communication Board CBC10 (option G20) Description Figure 4-30 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus.
Page 144 Electrical installation 4.9 Additional connections Interface overview Figure 4-31 CAN CBC10 Communication Board Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 145 Electrical installation 4.9 Additional connections CAN bus interface -X451 Table 4- 48 CAN bus interface -X451 Designation Technical specifications Reserved, do not use CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved, do not use CAN_SHLD Optional shield CAN ground CAN_H CAN signal Reserved, do not use...
Page 146 Electrical installation 4.9 Additional connections Additional information about communication via CAN bus Note Additional information Detailed, comprehensive instructions and information about the CANopen interface can be found in the accompanying function manual. This manual is included under additional documentation on the accompanying customer DVD. 4.9.16 PROFINET Communication Board CBE20 (option G33) Description...
Page 147 Electrical installation 4.9 Additional connections Interface overview Figure 4-33 CBE20 Ethernet Communication Board MAC address The MAC address of the Ethernet interfaces is indicated on the top side of the CBE20. The plate is not visible when the module is installed. Note Note the MAC address Remove the module from the option slot on the Control Unit and jot down the MAC address...
Page 148 Electrical installation 4.9 Additional connections Figure 4-34 Removing the CBE20 from the option slot on the Control Unit X1400 Ethernet interface Table 4- 50 Connector X1400, port 1 - 4 Signal name Technical specifications Receive data + Receive data - Send data + Reserved, do not use Reserved, do not use...
Page 149 Electrical installation 4.9 Additional connections 4.9.17 TM150 Temperature Sensor Module (option G51, G52) 4.9.17.1 Description The Terminal Module TM150 is used to record and evaluate several temperature sensors. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors: ●...
Page 150 Electrical installation 4.9 Additional connections 4.9.17.2 Connecting Temperature sensor connections Table 4- 51 X531-X536 temperature sensor inputs Terminal Function Function Technical specifications 1x2- / 2x2-wire 3- and 4-wire +Temp Temperature sensor connection for sensors with (channel x) (Channel x) 1x2 wires Connection of the 2nd measurement cable for sensors with 4 wires -Temp...
Page 151 Electrical installation 4.9 Additional connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Use temperature sensors that fully comply with the specifications of the safety isolation. NOTICE Damage to motor when KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect...
Page 152 Electrical installation 4.9 Additional connections Protective earth connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective earth connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 4-36 Shield support and protective earth connection of the TM150...
Page 153 Electrical installation 4.9 Additional connections 4.9.17.3 Connection examples Figure 4-37 Connecting a PT100/PT1000 with 2x2, 3 and 4 wires to the temperature sensor inputs X53x of Terminal Module TM150 Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 154 Electrical installation 4.9 Additional connections Figure 4-38 Connection example for a Terminal Module TM150 Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 155 Electrical installation 4.9 Additional connections 4.9.18 SMC10 Sensor Module Cabinet-Mounted (option K46) 4.9.18.1 Description The SMC10 Sensor Module is used for acquiring the actual motor speed and the rotor position angle. The signals received from the resolver are converted here and made available to the closed-loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Page 156 Electrical installation 4.9 Additional connections 4.9.18.2 Connection X520: Encoder connection Table 4- 53 Encoder connection X520 Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...
Page 157 Electrical installation 4.9 Additional connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 158 Electrical installation 4.9 Additional connections 4.9.18.3 Connection example Connection example: Resolver, 8-pin Figure 4-40 Connection example: Resolver, 8-pin Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 159 Electrical installation 4.9 Additional connections Parameter settings Table 4- 54 Parameter settings for an 8-pole resolver at the SMC10 Parameter Name Value p0400[0] Enc type selection Resolver 4 speed (1004) p0404[0] Encoder configuration effective 800010(hex) p0404[0].0 Linear encoder p0404[0].1 Absolute encoder p0404[0].2 Multiturn encoder p0404[0].3...
Page 160 Electrical installation 4.9 Additional connections 4.9.19 SMC20 Sensor Module Cabinet-Mounted (option K48) 4.9.19.1 Description Description The SMC20 Sensor Module is used for acquiring the actual motor speed and the path length. The signals emitted by the rotary pulse encoder are converted here and made available to the closed-loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Page 161 Electrical installation 4.9 Additional connections 4.9.19.2 Connection X520: Encoder connection Table 4- 55 Encoder connection X520 Signal name Technical data P encoder Encoder supply M encoder Ground for encoder power supply Incremental signal A Inverse incremental signal A Ground Ground (for internal shield) Incremental signal B Inverse incremental signal B Ground...
Page 162 Electrical installation 4.9 Additional connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 163 Electrical installation 4.9 Additional connections 4.9.19.3 Connection example Connection example: Incremental encoder sin/cos 1 Vpp, 2048 Figure 4-42 Connection example: Incremental encoder sin/cos 1 Vpp, 2048 Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 164 Electrical installation 4.9 Additional connections Parameter settings Table 4- 56 Parameter settings for incremental encoder sin/cos on SMC20 Parameters Name Value p0400[0] Enc type selection 2048, 1 Vpp, A/B R (2002) p0404[0] Encoder configuration effective 101010(hex) p0404[0].0 Linear encoder p0404[0].1 Absolute encoder p0404[0].2 Multiturn encoder...
Page 165 Electrical installation 4.9 Additional connections 4.9.20 SMC30 Sensor Module Cabinet-Mounted (option K50) 4.9.20.1 Description The SMC30 Sensor Module is used for acquiring the actual motor speed. The signals emitted by the rotary pulse encoder are converted here and made available to the closed- loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Page 166 Electrical installation 4.9 Additional connections Note Only connect one encoder system Only one encoder system may be connected to the encoder module, either at X520 or at X521/X531. The corresponding unused interface must not be used. Table 4- 59 Specification of measuring systems that can be connected Parameter Designation Threshold...
Page 167 Electrical installation 4.9 Additional connections Figure 4-43 Signal characteristic of the A and B track between two edges: time between two edges with pulse encoders Figure 4-44 Position of the zero pulse to the track signals Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 168 Electrical installation 4.9 Additional connections For encoders with a 5-V supply at X521/X531, the cable length is dependent on the encoder current (this applies cable cross-sections of 0.5 mm²): Figure 4-45 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current).
Page 169 Electrical installation 4.9 Additional connections Figure 4-46 SMC30 Sensor Module Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 170 Electrical installation 4.9 Additional connections 4.9.20.2 Connection X520: Encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 4- 60 Encoder connection X520 Signal name Technical data Temperature sensor connection KTY84- +Temp 1C130 / PT1000 / PTC Clock SSI clock Clock* Inverse SSI clock P encoder 5 V/24 V...
Page 171 Electrical installation 4.9 Additional connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 172 Electrical installation 4.9 Additional connections X521 / X531: Encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 4- 61 Encoder connection X521 Terminal Signal name Technical data Incremental signal A Inverse incremental signal A Incremental signal B Inverse incremental signal B Reference signal R Inverse reference signal R CTRL...
Page 173 Electrical installation 4.9 Additional connections WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 174 Electrical installation 4.9 Additional connections 4.9.20.3 Connection examples Connection example 1: HTL encoder, bipolar, without zero mark -> p0405 = 9 (hex) Figure 4-47 Connection example 1: HTL encoder, bipolar, without zero mark Connection example 2: TTL encoder, unipolar, without zero track -> p0405 = A (hex) Figure 4-48 Connection example 2: TTL encoder, unipolar, without zero track Converter cabinet units...
Page 175 Electrical installation 4.9 Additional connections 4.9.21 Voltage Sensing Module for acquiring the motor speed and the phase angle (option K51) Description The VSM10 Voltage Sensing Module is used for acquiring the voltage characteristic on the motor side, so that the following functions can be implemented: ●...
Page 176 Electrical installation 4.9 Additional connections 4.9.22 Additional SMC30 Sensor Module Cabinet-Mounted (option K52) Description With option K50, an SMC30 Sensor Module is included in the cabinet unit. The additional SMC30 Sensor Module enables reliable actual-value acquisition when using Safety Integrated Extended Functions (requires a license: option K01). Note Safety Integrated Function Manual A detailed description of the full functionality and handling of the Safety Integrated functions...
Page 177 With option K01, the Safety license for 1 axis is included on the CompactFlash Card and activated. Licenses The required license can optionally be ordered with the CompactFlash card. Subsequent licensing is realized in the Internet using the "WEB License Manager" by generating a license key: http://www.siemens.com/automation/license Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 178 Electrical installation 4.9 Additional connections Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated using parameter p9921 = 1. Diagnostics An insufficient license is indicated via the following alarm and LED: ●...
Page 179 Electrical installation 4.9 Additional connections Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the accompanying Function Manual. This manual is available as additional documentation on the customer DVD supplied with the device. 4.9.28 TM54F Terminal Module (option K87) Figure 4-49...
Page 180 Electrical installation 4.9 Additional connections TM54F features the following interfaces: Table 4- 63 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbuttons and safety locks, position switches and light arrays/light curtains.
Page 181 Electrical installation 4.9 Additional connections 4.9.29 Safe Brake Adapter SBA 230 V AC (option K88) Description Safe Brake Control (SBC) is a safety function that is used in safety-related applications. In the no-current state, the brake acts on the motor of the drive using spring force. The brake is released (opened) when current flows through it (=low active).
Page 182 Electrical installation 4.9 Additional connections Notes Note Replacement fuses The article numbers for spare fuses can be taken from the spare parts list supplied. Note Standard requirements The integrated safety functions, starting from the Safety Integrated (SI) input terminals of the SINAMICS components (Control Unit, Motor Module), satisfy the requirements according to EN 61800-5-2, EN 60204-1, DIN EN ISO 13849-1 Category 3 (formerly EN 954-1) for Performance Level (PL) d and IEC 61508 SIL2.
Page 183 Electrical installation 4.9 Additional connections Connection overview Figure 4-50 Connection overview of CU320-2 PN Control Unit (without cover) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 184 Electrical installation 4.9 Additional connections Figure 4-51 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the Option Board by pulling and plugging it during operation Pulling and plugging the Option Board during operation can damage it or cause it to malfunction.
Page 185 Electrical installation 4.9 Additional connections Figure 4-52 Connection example of a CU320-2 PN Control Unit Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 186 Electrical installation 4.9 Additional connections X100 to X103: DRIVE-CLiQ interface Table 4- 64 DRIVE-CLiQ interface X100 – X103 Signal name Technical specifications Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 187 Electrical installation 4.9 Additional connections X122: Digital inputs/outputs Table 4- 65 Terminal block X122 Designation Technical specifications DI 0 Voltage (max.): -3 ... +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2 Signal level (with ripple) DI 3...
Page 188 Electrical installation 4.9 Additional connections Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 189 Electrical installation 4.9 Additional connections X132: Digital inputs/outputs Table 4- 66 Terminal block X132 Designation Technical specifications DI 4 Voltage (max.): -3 ... +30 V DC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6 Level (including ripple) DI 7...
Page 190 Electrical installation 4.9 Additional connections Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 191 Electrical installation 4.9 Additional connections For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 4- 68 LED states for the X127 LAN interface Color Status Description Link port Missing or faulty link Green Continuous light...
Page 192 Electrical installation 4.9 Additional connections X150 P1/P2 PROFINET interface Table 4- 70 X150 P1 and X150 P2 PROFINET Signal name Technical specifications Receive data + Receive data - Send data + Reserved, do not use Reserved, do not use Send data - Reserved, do not use Reserved, do not use Connector type: RJ45 socket...
Page 193 Electrical installation 4.9 Additional connections Note Cable cross-section The measuring socket contacts are only suitable for cable cross-sections of 0.2 mm 1 mm Note Use of the measuring socket contacts The measuring socket contacts are used to support commissioning and diagnostics. Connection during operation is not permitted.
Page 194 • Do not return the memory card with the Control Unit. Instead, keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 195 Commissioning Chapter content This section provides information on the following: ● An overview of the operator panel functions ● Initial commissioning of the cabinet unit (initialization) with STARTER and AOP30 – Entering the motor data (drive commissioning) – Entering the most important parameters (basic commissioning), concluding with motor identification ●...
Page 196 Commissioning 5.2 The STARTER commissioning tool Important information prior to commissioning The cabinet unit offers a varying number of internal signal interconnections depending on the factory state and the options installed. For the closed-sloop converter control to process signals correctly, several software settings must be made. During initial power-up of the Control Unit and during initial commissioning, parameter macros are executed that make the necessary settings.
Page 197 Commissioning 5.2 The STARTER commissioning tool STARTER Version prerequisite The following STARTER version is required to commission the SINAMICS with firmware V5.1: ● STARTER V5.1 Requirements for installing STARTER Hardware The following minimum requirements must be met: ● PG or PC with Pentium III min. 1 GHz (recommended > 1 GHz) ●...
Page 198 Commissioning 5.2 The STARTER commissioning tool 5.2.1 Installing the STARTER commissioning tool STARTER is installed using the "setup" file on the accompanying customer DVD. When you double-click the "Setup" file, the installation Wizard guides you through the process of installing STARTER. Note Time required for installation The time required for installation depends on the computer capacity and from where it is...
Page 199 Commissioning 5.3 Procedure for commissioning with STARTER Operating area Description 1: Toolbars In this area, you can access frequently used functions via toolbar buttons. 2: Project navigator The elements and projects available in the project are displayed here. 3: Workspace In this area, you can change the settings for the drive units.
Page 200 Commissioning 5.3 Procedure for commissioning with STARTER Accessing the STARTER project wizard Figure 5-2 Main screen of the STARTER configuration and commissioning tool ⇒ Hide STARTER Getting Started Drive Commissioning using HTML Help > Close The online help can be permanently hidden by deselecting Options > Settings > Workbench >...
Page 201 Commissioning 5.3 Procedure for commissioning with STARTER The STARTER project wizard Figure 5-3 STARTER project wizard ⇒ Click Arrange drive units offline... in the STARTER project wizard. Figure 5-4 Creating a new project ⇒ Enter a Project name and, if necessary, the Author, Storage location, and a Comment. ⇒...
Page 202 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-5 Setting the interface ⇒ In Access point:, select the interface according to your device configuration: ● Choose S7ONLINE (STEP 7) access, if the connection to the drive unit is made via PROFINET or PROFIBUS.
Page 203 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-6 Setting the interface Note Requirement To configure the interface, you must install the appropriate interface card (e.g., PC Adapter (PROFIBUS)) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 204 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-7 Setting the interface - Properties Note Activate PG/PC is the only master on the bus You must activate PG/PC is the only master on the bus if no other master (PC, S7, etc.) is available on the bus.
Page 205 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-8 Setting the interface - Finished ⇒ Click Next > to set a drive unit in the project wizard. Figure 5-9 Inserting the drive unit ⇒ Choose the following data from the list fields: Device: Sinamics Type: S150 CU320-2 DP or S150 CU320-2 PN for option K95 Version: 5.1...
Page 206 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-10 Drive unit inserted ⇒ Click Next >   A project summary is displayed. Figure 5-11 Summary ⇒ Click Complete to finish creating a new drive unit project. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 207 Commissioning 5.3 Procedure for commissioning with STARTER 5.3.2 Configuring the drive unit In the project navigator, open the component that contains your drive unit. Figure 5-12 Project navigator – Configuring the drive unit ⇒ In the project navigator, click the plus sign next to the drive unit that you want to configure. The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit.
Page 208 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the drive unit Figure 5-13 Configuring the drive unit ⇒ Under Connection voltage, choose the correct voltage. Under Cooling method: choose the correct cooling type for your drive unit. ⇒ Under Standard:, select "NEMA" to restrict the selection of drive units offered. Note Make a pre-selection In this step, you make a preliminary selection of the enclosed drives.
Page 209 Commissioning 5.3 Procedure for commissioning with STARTER Selecting options Figure 5-14 Selecting options ⇒ From the combination box Options selection: select the options belonging to your drive unit by clicking on the corresponding check box (see type plate). NOTICE Damage to the dv/dt filter if it is not activated during commissioning The dv/dt filter may be damaged if it is not activated during commissioning.
Page 210 Commissioning 5.3 Procedure for commissioning with STARTER Note Motor reactor If a motor reactor (option L08) is being used, the option selection must be activated, otherwise the closed-loop motor control will not be able to operate in an optimum fashion. Note Check option selection Check your options carefully against the options specified on the type plate.
Page 211 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the infeed Figure 5-15 Configuring the infeed ⇒ Choose whether the line and DC link identification is to be performed at the first switch-on. (recommendation: "Activate identification" = "Yes") ⇒ Specify the Device connection voltage. ⇒...
Page 212 Commissioning 5.3 Procedure for commissioning with STARTER NOTICE Erroneous temperature evaluation due to incorrectly selected article numbers of the installed Active Interface Module Since 2016, a PT1000 temperature sensor has been used for recording the temperature of the line reactor of the Active Interface Module. An incorrectly selected line filter (Active Interface Module) leads to an erroneous default setting of the temperature sensor and thus to an erroneous temperature evaluation of the installed filter reactor.
Page 213 Commissioning 5.3 Procedure for commissioning with STARTER Selecting the control structure Figure 5-16 Selecting the control structure Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 214 Commissioning 5.3 Procedure for commissioning with STARTER ⇒ Select the corresponding settings for the closed-loop control structure: ● Function modules: – Technology controller – Basic positioner – Extended messages/monitoring ● Control: – n/M control + V/f control, I/f control – V/f control ●...
Page 215 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the drive unit properties Figure 5-17 Configuring the drive unit properties ⇒ Under Standard:, choose the appropriate standard for your motor, whereby the following is defined: ● IEC motor (50 Hz, SI unit): Line frequency 50 Hz, motor data in kW ●...
Page 216 Commissioning 5.3 Procedure for commissioning with STARTER Selecting a standard motor type from a list Figure 5-18 Configuring a motor – selecting the motor type, selecting a standard motor from a list ⇒ Under Motor name: enter a name for the motor. ⇒...
Page 217 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the motor – Selecting the type of connection Figure 5-19 Configuring the motor – Selecting the type of connection ⇒Under Connection type:, select whether the motor is connected in a star or delta connection.
Page 218 Commissioning 5.3 Procedure for commissioning with STARTER Selecting the motor type by entering the motor data Figure 5-20 Configuring the motor – Selecting the motor type, entering the motor data ⇒ Under Motor name: enter a name for the motor. ⇒...
Page 219 Commissioning 5.3 Procedure for commissioning with STARTER Note Commissioning of an induction motor The steps described below also apply to commissioning an induction motor. When commissioning a permanent-magnet synchronous motor, there are a few special conditions that apply, which are detailed in a separate chapter (see "Setpoint channel and closed-loop control / permanent-magnet synchronous motors").
Page 220 Commissioning 5.3 Procedure for commissioning with STARTER Note Entering equivalent circuit diagram data You should only activate the Enter optional equivalent circuit diagram data if the data sheet with equivalent circuit diagram data is available. If any data is missing, an error message will be output when the system attempts to load the drive project to the target system.
Page 221 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the motor – Entering the equivalent circuit diagram data Figure 5-23 Entering equivalent circuit diagram data ⇒ Select one of the equivalent circuit diagram data representations: ● Physical system of units The equivalent circuit diagram data are shown in the form of physical units. ●...
Page 222 Commissioning 5.3 Procedure for commissioning with STARTER Calculating the motor/controller data Figure 5-24 Calculating the motor/controller data ⇒ in Calculation of the motor/controller data, select the appropriate default settings for your device configuration. Note Manual input of the equivalent circuit diagram data If the equivalent circuit diagram data was entered manually (see "Entering the equivalent circuit diagram data"), then the motor/controller data should be calculated without calculating the equivalent circuit diagram data.
Page 223 Commissioning 5.3 Procedure for commissioning with STARTER Configuring the motor holding brake Figure 5-25 Configuring the motor holding brake ⇒ Under Holding brake configuration: choose the appropriate setting for your device configuration: ● 0: No motor holding brake being used ●...
Page 224 Commissioning 5.3 Procedure for commissioning with STARTER Entering the encoder data (option K46 / K48 / K50) Note Entering the encoder data If you have specified option K46, K48, or K50 (SMC10, SMC20, or SMC30 Sensor Module), the appropriate screen is displayed in which you can enter the encoder data. Figure 5-26 Entering the encoder data (option K46) Converter cabinet units...
Page 225 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-27 Entering the encoder data (option K48) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 226 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-28 Entering the encoder data (option K50) ⇒ In the Encoder name: field, enter a name of your choice. ⇒ Click the Select standard encoder from list radio button and select one of the available encoders.
Page 227 Commissioning 5.3 Procedure for commissioning with STARTER Figure 5-29 Entering encoder data – user-defined encoder data – example: HTL encoder ⇒ Enter the required encoder data. ⇒ under the Details tab, special encoder properties can be set, for example, gear ratio, fine resolution, inversion, measuring gear position tracking.
Page 228 Commissioning 5.3 Procedure for commissioning with STARTER Default settings for setpoints/command sources Figure 5-30 Default settings for setpoints/command sources ⇒ Under Command sources:, choose and Setpoint sources: choose the appropriate settings for your device configuration. The following command and setpoint source options are available: Command sources: PROFIdrive (default) TM31 terminals...
Page 229 Commissioning 5.3 Procedure for commissioning with STARTER Note Use of CDS0 With SINAMICS S150, only CDS0 is normally used as a default setting for the command and setpoint sources. Make sure that the selected default setting is compatible with the actual system configuration.
Page 230 Commissioning 5.3 Procedure for commissioning with STARTER Selecting drive functions Figure 5-31 Selecting drive functions ⇒ Select the required data: ● Technological application: – "(0) Standard drive (VECTOR)"(default setting) Edge modulation is not enabled. The dynamic voltage reserve is increased (10 V), which reduces the maximum output voltage.
Page 231 Commissioning 5.3 Procedure for commissioning with STARTER – "(4) Dynamic response in the field weakening range" Space vector modulation with overmodulation is enabled. The dynamic voltage reserve is increased (30 V), which reduces the maximum output voltage. – "(5) Start-up with high break loose torque" This selection is suitable for speed-controlled start-up with encoderless vector control.
Page 232 ● 2: Standard telegram 2, PZD-4/4 ● 3: Standard telegram 3, PZD-5/9 ● 4: Standard telegram 4, PZD-6/14 ● 20: SIEMENS telegram 20, PZD-2/6 ● 220: SIEMENS telegram 220, PZD-10/10 ● 352: SIEMENS telegram 352, PZD-6/6 ● 999: Free telegram configuration with BICO (default setting) ⇒...
Page 233 Commissioning 5.3 Procedure for commissioning with STARTER Entering important parameters Figure 5-33 Important parameters ⇒ Enter the required parameter values. Note Tooltips STARTER provides tool tips if you position your cursor on the required field without clicking in the field. ⇒...
Page 234 Commissioning 5.3 Procedure for commissioning with STARTER Web server Figure 5-34 Web server ⇒ Configure the web server. The web server is already active in the factory settings. Activate and deactivate the web server under Activate the web server. Select Only permit access via a secure connection (https) if necessary. Note Industrial Security Observe the notes on industrial security.
Page 235 Commissioning 5.3 Procedure for commissioning with STARTER Summary of the drive unit data Figure 5-35 Summary of the drive unit data ⇒ You can use the Copy text to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for further use.
Page 236 Commissioning 5.3 Procedure for commissioning with STARTER 5.3.3 Transferring the drive project You have created a project and saved it to your hard disk. You now have to transfer your project configuration data to the drive unit. Specifying the online access point To connect to the target system, the chosen access point must be specified.
Page 237 Commissioning 5.3 Procedure for commissioning with STARTER Specify access point: ● Select S7ONLINE access for a device, if the connection to the programming device or PC is made via PROFINET or PROFIBUS. ● Select DEVICE access for a device if the connection to the programming device or PC is made via the Ethernet interface.
Page 238 Commissioning 5.3 Procedure for commissioning with STARTER Results of the preceding steps ● You have created a project for your drive unit offline using STARTER. ● You have saved the project data to the hard disk on your PC. ● You have transferred the project data to the drive unit. ●...
Page 239 Commissioning 5.3 Procedure for commissioning with STARTER STARTER via Ethernet (example) Figure 5-37 STARTER via Ethernet (example) Procedure for establishing online operation via Ethernet 1. Install the Ethernet interface in the PG/PC according to the manufacturer's specifications. 2. Set the IP address of the Ethernet interface in Windows. –...
Page 240 Commissioning 5.3 Procedure for commissioning with STARTER 7. Set the IP address of the access interface of the PG/PC to the Control Unit to 169.254.11.1 and the subnet mask to 255.255.0.0. Figure 5-38 Properties of the Internet Protocol (TCP/IP) 8. Click "OK" and close the Windows-specific window of the network connections. Assigning the IP address and the name via STARTER, "Accessible nodes"...
Page 241 Commissioning 5.3 Procedure for commissioning with STARTER 6. The SINAMICS drive object is detected and displayed as a bus node with IP address 169.254.11.22, without a name. Figure 5-39 Accessible nodes 7. Mark the bus node entry and select the displayed menu command "Edit Ethernet node" with the right mouse button.
Page 242 Commissioning 5.3 Procedure for commissioning with STARTER Note Naming devices ST (Structured Text) conventions must be satisfied for the name assignment of IO devices in Ethernet (SINAMICS components). The names must be unique within Ethernet. Rules for assigning names: • Other than "-" and ".", no special characters (such as accented characters, spaces, brackets) are permitted in the name of an IO device.
Page 243 Commissioning 5.3 Procedure for commissioning with STARTER 11.The SINAMICS drive will be displayed as a drive object in the project navigator. 12.You can now configure the drive unit; see "Configuring the drive unit". Note Storage location of the IP address The IP address and device name are stored retentively on the memory card of the Control Unit.
Page 244 Commissioning 5.4 Operator panel AOP30 Operator panel AOP30 Description An operator panel with the following features is located in the enclosure door of the drive for operating, monitoring, and commissioning tasks: ● Graphical, back-lit LCD for plain-text display and a "bar graph display" of process variables ●...
Page 245 Commissioning 5.5 Initial commissioning with the AOP30 Initial commissioning with the AOP30 5.5.1 Initial startup Start screen When the system is switched on for the first time, the Control Unit is initialized automatically. The following screen is displayed: Figure 5-42 Splash screen When the system starts up, the parameter descriptions are loaded into the operating field from the CompactFlash card.
Page 246 Commissioning 5.5 Initial commissioning with the AOP30 Selecting the language When the system starts up for the first time, a language selection screen appears. Select a language in the dialog screen. To change the language, choose <F2> or <F3>. To select a language, choose <F5>. Once the language has been selected, the startup process continues.
Page 247 Commissioning 5.5 Initial commissioning with the AOP30 5.5.2 Basic commissioning Entering the motor data During basic commissioning, you must enter motor data using the operator panel. Use the data shown on the motor nameplate. Figure 5-44 Example of a motor nameplate Table 5- 1 Motor data Parameter no.
Page 248 Commissioning 5.5 Initial commissioning with the AOP30 First commissioning: infeed Enter the line infeed voltage in V and the line frequency in Hz. Selection of network filter type. Selection of type of network identification Entry for the origin of the ON/OFF1 command. Navigate within the selection fields with <F2>...
Page 249 Commissioning 5.5 Initial commissioning with the AOP30 Basic commissioning: Selecting the motor type and entering the motor data You can select the motor standard and type in the dialog screen. The following is defined for the motor standard: 0: Line frequency 50 Hz, motor data in kW 1: Line frequency 60 Hz, motor data in hp The corresponding motor is selected for the motor type.
Page 250 Commissioning 5.5 Initial commissioning with the AOP30 Note Selecting the motor type The selection of the motor type pre-assigns specific motor parameters and optimizes the operating characteristics and behavior. Details are described in the List Manual in the p0300 parameter. Note Selection of a list motor (p0300 ≥...
Page 251 Commissioning 5.5 Initial commissioning with the AOP30 Predefined encoders can be easily set by selecting parameter p0400 (encoder type selection): Encoders for SMC10: 1001: Resolver 1 speed 1002: Resolver 2 speed 1003: Resolver 3 speed 1004: Resolver 4 speed Encoders for SMC20: 2001: 2048, 1 Vpp, A/B C/D R 2002:...
Page 252 Commissioning 5.5 Initial commissioning with the AOP30 Encoders for SMC30: 3001: 1024 HTL A/B R 3002: 1024 TTL A/B R 3003: 2048 HTL A/B R 3005: 1024 HTL A/B 3006: 1024 TTL A/B 3007: 2048 HTL A/B 3008: 2048 TTL A/B 3009: 1024 HTL A/B unipolar 3011:...
Page 253 Commissioning 5.5 Initial commissioning with the AOP30 Table 5- 3 Meaning of the bit settings for p0405 Meaning Value 0 Value 1 Signal Unipolar Bipolar Level Track monitoring None A/B <> -A/B Zero pulse 24 V unipolar Same as A/B track Switching threshold High Pulse/direction...
Page 254 Commissioning 5.5 Initial commissioning with the AOP30 Basic commissioning: Entering the basic parameters Entering the basic commissioning parameters: p0700: Preset command source 5: PROFIdrive 6: TM31 terminals 7: Namur 10: PROFIdrive Namur p1000: Preset setpoint source 1: PROFIdrive 2: TM31 terminals 3: Motorized potentiometer 4: Fixed setpoint Once a setpoint source has been selected...
Page 255 Commissioning 5.5 Initial commissioning with the AOP30 Note Enter the motor-side filter A filter on the motor side must be entered in p0230: • Option L08 – motor reactor: p0230 = 1 • Option L10 – dv/dt filter plus Voltage Peak Limiter: p0230 = 2 When p0230 = 4 "External sine-wave filter", a separate sine-wave filter can be entered.
Page 256 Commissioning 5.5 Initial commissioning with the AOP30 Basic commissioning: Motor identification Selecting motor identification To navigate through the selection fields, choose <F2> or <F3>. To activate a selection, choose <F5>. Stationary measurement increases the control performance, as this minimizes deviations in the electrical characteristic values due to variations in material properties and manufacturing tolerances.
Page 257 Commissioning 5.5 Initial commissioning with the AOP30 WARNING Unexpected motor movement during motor identification in the rotating mode When selecting motor identification with optimization in the rotating mode, after commissioning, the drive initiates that the motor rotates with speeds that can reach the maximum motor speed.
Page 258 Commissioning 5.5 Initial commissioning with the AOP30 5.5.3 Status after commissioning LOCAL mode (control via operator panel) ● Switch to LOCAL mode by pressing the "LOCAL/REMOTE" key. ● Control (ON/OFF) is carried out via the "ON" and "OFF" keys. ● You can specify the setpoint using the "increase" and "decrease" keys or by entering the appropriate numbers using the numeric keypad.
Page 259 Commissioning 5.5 Initial commissioning with the AOP30 5.5.4 Commissioning an encoder with gear factor Description When encoders are commissioned (p0010 = 4), a gearbox must be configured using parameters p0432 (counter), p0433 (denominator), and p0410 (sign). To ensure that the commutation position can be accurately determined from the encoder angle, the following applies: = number of poles •...
Page 260 Commissioning 5.5 Initial commissioning with the AOP30 Resetting parameters via STARTER With STARTER, parameters are reset in online mode. The required steps are described below: Step Toolbar selection Choose Project > Connect to target system Click the drive unit whose parameters you want to reset to the factory settings and click the Restore factory settings button on the toolbar.
Page 261 Operation Chapter content This section provides information on the following: ● Basic information about the drive system ● Command source selection via - PROFIdrive - Terminal block ● Setpoint input via - PROFIdrive - Analog inputs - Motorized potentiometer - Fixed setpoints ●...
Page 262 Operation 6.2 General information about command and setpoint sources General information about command and setpoint sources Description Two default settings are available for selecting the command sources and four for selecting the setpoint sources for the SINAMICS G150 NEMA enclosed drive. The choice "No selection"...
Page 263 Operation 6.3 Basic information about the drive system Basic information about the drive system 6.3.1 Parameters Overview The drive is adapted to the relevant drive task by means of parameters. Each parameter is identified by a unique parameter number and by specific attributes (e.g. read, write, BICO attribute, group attribute, and so on).
Page 264 Operation 6.3 Basic information about the drive system Parameter categories The parameters for the individual drive objects (see "Drive objects") are categorized according to data sets as follows (see "Operation/data sets"): ● Data-set-independent parameters These parameters exist only once per drive object. ●...
Page 265 Operation 6.3 Basic information about the drive system Figure 6-2 Parameter categories Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 266 Operation 6.3 Basic information about the drive system 6.3.2 Drive objects A drive object is a self-contained software function with its own parameters and, if necessary, its own faults and alarms. Drive objects can be provided as standard (e.g. I/O evaluation), or you can add single (e.g.
Page 267 Operation 6.3 Basic information about the drive system Properties of a drive object ● Separate parameter space ● Separate window in STARTER ● Separate fault/alarm system (for CU, VECTOR, A_INF) ● Separate PROFIdrive telegram for process data (for CU, VECTOR, A_INF) Configuring drive objects When you commission the system for the first time using the STARTER tool, you will use configuration parameters to set up the software-based "drive objects"...
Page 268 Operation 6.3 Basic information about the drive system This can be carried out using indexed parameters, whereby the parameters are grouped together in a data set according to their functionality and indexed. Indexing allows several different settings, which can be activated by switching the data set, to be defined in each parameter.
Page 269 Operation 6.3 Basic information about the drive system Figure 6-4 Example: Switching between command data set 0 and 1 DDS: Drive data set A drive data set contains various adjustable parameters that are relevant with respect to open and closed-loop drive control: ●...
Page 270 Operation 6.3 Basic information about the drive system Supplementary conditions and recommendations ● Recommendation for the number of DDS in a drive The number of DDS in a drive should correspond with the number of changeover options; in other words p0180 (DDS) ≥...
Page 271 Operation 6.3 Basic information about the drive system MDS: Motor data set A motor data set contains various adjustable parameters describing the connected motor for the purpose of configuring the drive. It also contains certain display parameters with calculated data. ●...
Page 272 Operation 6.3 Basic information about the drive system Copying the command data set (CDS) Set parameter p0809 as follows: 1. p0809[0] = number of the command data set to be copied (source) 2. p0809[1] = number of the command data to which the data is to be copied (target) 3.
Page 273 Operation 6.3 Basic information about the drive system Parameters Power module data sets (PDS) number • p0120 Motor data sets (MDS) number • p0130 Copy motor data set (MDS) • p0139[0...2] Encoder data sets (EDS) number • p0140 Command data set (CDS) number •...
Page 274 Operation 6.3 Basic information about the drive system Note Using STARTER The STARTER configuration and commissioning tool is recommended when using BICO technology. Binectors, BI: Binector Input, BO: Binector output A binector is a unitless digital (binary) signal that can assume a value of 0 or 1. Binectors are subdivided into binector inputs (signal sink) and binector outputs (signal source).
Page 275 Operation 6.3 Basic information about the drive system Interconnecting signals using BICO technology To interconnect two signals, a BICO input parameter (signal sink) must be assigned to the desired BICO output parameter (signal source). The following information is required to connect a binector/connector input to a binector/ connector output: Parameter number, bit number, and drive object ID •...
Page 276 Operation 6.3 Basic information about the drive system Internal coding of the binector/connector output parameters Internal codes are needed, for example, to write BICO input parameters via PROFIdrive. Figure 6-6 Internal coding of the binector/connector output parameters Example 1: Interconnecting digital signals In this example, we want to operate a drive via terminals DI 0 and DI 1 on the Control Unit using jog 1 and jog 2.
Page 277 Operation 6.3 Basic information about the drive system Figure 6-8 Interconnecting OFF3 with several drives (example) Analysis of BICO interconnections The following parameters exist for the analysis of existing BICO interconnections: Number of BICO interconnections • r9481 BICO interconnections BI/CI parameters •...
Page 278 Operation 6.3 Basic information about the drive system Connector-binector converter ● A 32-bit integer double word or a 16-bit integer word is converted to individual digital signals. ● p2099[0...1] CI PROFIdrive PZD selection receive bit-serial Fixed values for interconnection using BICO technology The following connector outputs are available for interconnecting any fixed value settings: CO: Fixed value_%_1 •...
Page 279 Operation 6.3 Basic information about the drive system 6.3.5 Propagation of faults Forwarding faults to the Control Unit In the case of faults that are, for example, triggered by the Control Unit or a Terminal Module, central functions of the drive are also often affected. As a result of propagation, faults that are triggered by one drive object are therefore forwarded to other drive objects.
Page 280 Operation 6.4 Command sources Command sources 6.4.1 "PROFIdrive" default setting Requirements The "PROFIdrive" default setting was chosen during commissioning: "PROFIdrive" • STARTER (p0700): "5: PROFIdrive" • AOP30 (p0700): Command sources Figure 6-9 Command sources – AOP30 <--> PROFIdrive Priority The command source priorities are shown in the diagram "Command sources - AOP30 <-> PROFIdrive".
Page 281 Operation 6.4 Command sources Terminal assignment with the "PROFIdrive" default setting The "PROFIdrive" default setting uses the following terminal assignment: Figure 6-10 Terminal assignment with the "PROFIdrive" default setting Control word 1 The bit assignment for control word 1 is described in "Description of the control words and setpoints".
Page 282 Operation 6.4 Command sources 6.4.2 "TM31 terminals" default setting Requirements The "TM31 terminals" default setting was chosen during commissioning: "TM31 terminals" • STARTER (p0700): "6: TM31 terminals • AOP30 (p0700): Command sources Figure 6-11 Command sources - AOP30 <-> TM31 terminals Priority The priority of the command sources is shown in the diagram "Command sources - AOP30 <->...
Page 283 Operation 6.4 Command sources Terminal assignment with "TM31 terminals" default setting The "TM31 terminals" default setting uses the following terminal assignment: Figure 6-12 Terminal assignment with "TM31 terminals" default setting Switching the command source The command source can be switched using the LOCAL/REMOTE key on the AOP30. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 284 Operation 6.5 Setpoint sources Setpoint sources 6.5.1 Analog inputs Description The customer terminal module features two analog inputs for specifying setpoints via current or voltage signals. With the factory setting, analog input 0 (terminal X521:1/2) is used as a current input in the 0 to 20 mA range.
Page 285 Operation 6.5 Setpoint sources Parameters Current input voltage/current • r4052 Analog inputs, smoothing time constant • p4053 Current referenced input value • r4055 Analog input type • p4056 Value x1 of analog input characteristic • p4057 Value y1 of analog input characteristic •...
Page 286 Operation 6.5 Setpoint sources F3505 – Fault: "Analog input wire break" This fault occurs when analog input type (p4056) is set to 3 (4 ... 20 mA with wire break monitoring), and the input current of 2 mA has been undershot. The fault value can be used to determine the analog input in question.
Page 287 Operation 6.5 Setpoint sources Signal flow diagram Figure 6-14 Signal flow diagram: Motorized potentiometer Function diagram FP 3020 Motorized potentiometer Parameters Motorized potentiometer, configuration • p1030 Motorized potentiometer, maximum speed • p1037 Motorized potentiometer, minimum speed • p1038 Motorized potentiometer, ramp-up time •...
Page 288 Operation 6.5 Setpoint sources Requirement The default setting for the fixed speed setpoints was chosen during commissioning: "Fixed setpoint" • STARTER (p1000): "4: Fixed setpoint" • AOP30 (p1000): Signal flow diagram Figure 6-15 Signal flow diagram: Fixed speed setpoints Function diagram FP 3010 Fixed speed setpoints Parameters...
Page 289 Operation 6.6 Control via the operator panel Control via the operator panel 6.6.1 Operator panel (AOP30) overview and menu structure Description The operator panel can be used for the following activities: ● Parameterization (commissioning) ● Monitoring status variables ● Controlling the drive ●...
Page 290 Operation 6.6 Control via the operator panel Menu structure of the operator panel Figure 6-16 Menu structure of the operator panel Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 291 Operation 6.6 Control via the operator panel 6.6.2 Operation screen menu Description The operation screen displays the most important status variables for the drive unit: In the delivery condition, it displays the operating state of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring.
Page 292 Operation 6.6 Control via the operator panel 6.6.3 Parameterization menu You can adjust the device settings in the Parameterization menu. The drive software is modular. The individual modules are called DOs ("drive objects"). The following DOs are available in the SINAMICS S150: General parameters for the Control Unit •...
Page 293 Operation 6.6 Control via the operator panel Figure 6-18 Data set selection Explanation of the operator control dialog ● "Max" shows the maximum number of data sets configured and thereby available for selection in the drive. ● "Drive" indicates which data set is currently active in the drive. ●...
Page 294 Operation 6.6 Control via the operator panel 6.6.4 Fault/alarm memory menu When you select the menu, a screen appears containing an overview of faults and alarms that are present. For each drive object, the system indicates whether any faults or alarms are present. ("Fault" or "Alarm"...
Page 295 Operation 6.6 Control via the operator panel 6.6.5 Commissioning/service menu 6.6.5.1 Drive commissioning This option enables you to recommission the drive from the main menu. Basic commissioning Only the basic commissioning parameters are scanned and stored permanently. Complete commissioning Complete commissioning with motor and encoder data entry is carried out. Following this, key motor parameters are recalculated from the motor data.
Page 296 Operation 6.6 Control via the operator panel 6.6.5.3 Drive diagnostics Curve recorder The curve recorder provides a slow trace function, which monitors a signal trend. A signal selected via a parameter is shown in the form of a curve. Figure 6-19 Curve recorder You change settings relevant for the the curve recorder with the F5 key or the menu Commissioning / Service –...
Page 297 Operation 6.6 Control via the operator panel Figure 6-20 Curve recorder - manual scaling After setting and applying the limits, the curve recorder is displayed and the manual scaling is used. If the current measured values are outside the display area, the area is expanded automatically.
Page 298 Operation 6.6 Control via the operator panel Define operation screen In this menu, you can switch between five operation screens. You can set the parameters to be displayed. Figure 6-21 Define operation screen The following screenshot shows how entries are assigned to the screen positions: Figure 6-22 Layout of entries on the operation screen Lists of signals for the operation screen...
Page 299 Operation 6.6 Control via the operator panel VECTOR object Table 6- 5 List of signals for the operation screen - VECTOR object Signal Parameter Short name Unit Scaling (100 % =...) See table below Factory setting (entry no.) Speed setpoint upstream of ramp-function r1114 NSET p2000...
Page 300 Operation 6.6 Control via the operator panel VECTOR object scalings Table 6- 6 VECTOR object scalings Size Scaling parameter Default for quick commissioning Reference speed 100 % = p2000 p2000 = Maximum speed (p1082) Reference voltage 100 % = p2001 p2001 = 1000 V Reference current 100 % = p2002...
Page 301 Operation 6.6 Control via the operator panel Normalization for object A_INF Table 6- 8 Normalization for object A_INF Variable Scaling parameter Default for quick commissioning Reference frequency 100 % = p2000 p2000 = p0211 Reference voltage 100 % = p2001 p2001 = r0206/r0207 Reference current 100 % = p2002...
Page 302 Operation 6.6 Control via the operator panel Background recording (Factory setting: NO) ● YES: Values are still recorded, even if the display screen is exited. When the screen is opened again, the recorded prehistory is displayed. ● NO: The recording is stopped when the curve recorder is exited. Y scale mode (Factory setting: Auto), defines the display of the curve ●...
Page 303 Operation 6.6 Control via the operator panel Note Flashing "S" If the AOP detects a difference between RAM and ROM during synchronization to the drive unit, this is indicated by a flashing "S" at the top right in the display or, if operator input and/or parameter assignment has been disabled, by a flashing key symbol.
Page 304 Operation 6.6 Control via the operator panel DO name display mode In this menu, you can toggle the display of the DO-name between the standard abbreviation (e.g., VECTOR) and a DO-name of your choice (e.g. motor_1). User-defined DO name (factory setting: NO) ●...
Page 305 Operation 6.6 Control via the operator panel Battery symbol In this menu, the battery symbol can be activated so that it is displayed in the operating screen form. When the display is activated, then the battery symbol is shown instead of the time of day seconds display.
Page 306 Operation 6.6 Control via the operator panel Keyboard test In this screen, you can check that the keys are functioning properly. Keys that you press are represented on a symbolic keyboard on the display. You can press keys in any order you wish.
Page 307 Operation 6.6 Control via the operator panel Database statistics The statistics of the database are indicated in the mask for service purposes. 6.6.6 Language selection The operator panel downloads the texts for the different languages from the drive. You can change the language of the operator panel via the "Sprachauswahl/Language selection"...
Page 308 Operation 6.6 Control via the operator panel 6.6.7.1 LOCAL/REMOTE key Activation of LOCAL mode: Press the LOCAL key. LOCAL mode: LED lights up REMOTE mode: LED does not light up: The ON, OFF, JOG, direction reversal, faster, and slower keys are not active. Settings: Menu –...
Page 309 Operation 6.6 Control via the operator panel 6.6.7.3 CCW/CW selection Settings: Menu – Commissioning/Service – AOP Settings – Control Settings CCW/CW selection (factory setting: No) ● Yes: Switching between CW/CCW rotation by means of the CW/CCW key possible in LOCAL mode ●...
Page 310 Operation 6.6 Control via the operator panel Setpoint entry in LOCAL mode is unipolar. You can change the direction of rotation by pressing the key that allows you to switch between CW/CCW rotation. ● CW rotation and "Increase key" mean:  The displayed setpoint is positive and the output frequency is increased.
Page 311 Operation 6.6 Control via the operator panel 6.6.7.7 Inhibit AOP LOCAL mode Settings: Menu – Commissioning / Service – AOP Settings – Control Settings Inhibit AOP LOCAL mode (factory setting: No) ● Yes: Deactivates the "Control via operator panel" function, thereby disabling the LOCAL/REMOTE key.
Page 312 Operation 6.6 Control via the operator panel 6.6.7.10 Operator input inhibit / Parameterization inhibit To prevent users from accidentally actuating the control keys and changing parameters, you can activate an operator input / configuration inhibit using a key-operated pushbutton. Two key icons appear in the top right of the display when these safety inhibits are enabled.
Page 313 Operation 6.6 Control via the operator panel Access level (factory setting: Expert): The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions.
Page 314 Operation 6.6 Control via the operator panel Fault and alarm displays Every fault and alarm is entered in the fault/alarm buffer along with time the error occurred. The time stamp refers to the system time (r2114). You can call up an overview screen that displays the current status of faults and/or alarms for every drive object in the system by choosing MENU –...
Page 315 Operation 6.6 Control via the operator panel 6.6.9 Saving the parameters permanently Description If parameters are changed using the operator panel (confirm with OK in the Parameter editor), the new values are initially stored in the volatile memory (RAM) of the drive. An "S" flashes in the top right of the AOP display until they are saved to a permanent memory.
Page 316 Operation 6.7 Communication according to PROFIdrive Communication according to PROFIdrive 6.7.1 General information PROFIdrive V4.1 is the PROFIBUS and PROFINET profile for drive technology with a wide range of applications in production and process automation. PROFIdrive is independent of the bus system used (PROFIBUS, PROFINET). Note References PROFIdrive for drive technology is described in the following document:...
Page 317 ● Isochronous mode Interface IF1 and IF2 The Control Unit can communicate via two different interfaces (IF1 and IF2). Table 6- 13 Properties of IF1 and IF2 PROFIdrive and SIEMENS frame Free telegram Isochronous mode Drive object types Can be used for...
Page 318 Operation 6.7 Communication according to PROFIdrive Note For additional information on the IF1 and IF2 interfaces, see section "Parallel operation of communication interfaces". 6.7.2 Application classes Description There are different application classes for PROFIdrive according to the scope and type of the application processes.
Page 319 Operation 6.7 Communication according to PROFIdrive Message frame Description Class 1 Class 3 Class 4 (p0922 = x) Basic positioner with MDI, override and XIST_A Basic positioner in MDI mode Speed setpoint, 32 bits with 2 position encoders, torque reduction, and DSC, plus actual load, torque, power, and current values Speed setpoint, 32 bits with 2 external position encoders, torque...
Page 320: Stw1
Operation 6.7 Communication according to PROFIdrive 6.7.3.1 Message frames and process data General information Through selection of a message frame via CU parameter p0922, the process data to be transferred is defined. From the perspective of the drive unit, the received process data represents the receive words and the process data to be sent represents the send words.
Page 321 Operation 6.7 Communication according to PROFIdrive Depending on the setting in p0922, the interface mode of the control and status word is automatically set: ● p0922 = 1, 352, 999: STW 1/STW 1: Interface Mode SINAMICS / MICROMASTER, p2038 = 0 ●...
Page 322 Operation 6.7 Communication according to PROFIdrive Note Easy method for creating extended message frame interconnections If p0922 = 999, a message frame can be selected in p2079. A message frame interconnection is automatically made and blocked. However, the message frame can also be extended.
Page 323 Operation 6.7 Communication according to PROFIdrive 6.7.3.3 Overview of control words and setpoints Table 6- 16 Overview of control words and setpoints Abbreviation Description Parameter Function diagram STW1 Control word 1 (interface mode See table "Control word 1 (interface mode FP2442 SINAMICS, p2038 = 0) SINAMICS, p2038 = 0)"...
Page 324 Operation 6.7 Communication according to PROFIdrive 6.7.3.4 Overview of status words and actual values Table 6- 17 Overview of status words and actual values Abbreviation Description Parameters Function diagram ZSW1 Status word 1 (interface mode See table "Status word 1 (interface FP2452 SINAMICS, p2038 = 0) mode SINAMICS, p2038 = 0)"...
Page 325 Operation 6.7 Communication according to PROFIdrive The following options are available for reading and writing parameters: ● S7 protocol This protocol uses the STARTER commissioning tool, for example, in online mode via PROFIBUS. ● PROFIdrive parameter channel with the following data records: –...
Page 326 Operation 6.7 Communication according to PROFIdrive Characteristics of the parameter channel ● One 16-bit address exists for each parameter number and subindex. ● Concurrent access by several additional PROFIBUS masters (master class 2) or PROFINET IO Supervisor (e.g., commissioning tool). ●...
Page 327 Operation 6.7 Communication according to PROFIdrive Table 6- 19 Structure of the parameter response Parameter response Offset Values for read Response header Request reference mirrored Response ID access only Axis mirrored Number of parameters Error values for 1st parameter value(s) Format Number of values negative response...
Page 328 Operation 6.7 Communication according to PROFIdrive Field Data type Values Comments Attribute Unsigned8 0x10 Value 0x20 Description 0x30 Text (not implemented) Type of parameter element accessed. Number of elements Unsigned8 0x00 Special function 0x01 ... 0x75 Number 1 ... 117 Limited by DPV1 frame length Number of array elements accessed.
Page 329 Operation 6.7 Communication according to PROFIdrive Error values in parameter responses Table 6- 21 Error values in parameter responses Error Meaning Comments Additional value info 0x00 Illegal parameter number. Access to a parameter that does not exist. – 0x01 Parameter value cannot be changed. Modification access to a parameter value that cannot be Subindex changed.
Page 330 Operation 6.7 Communication according to PROFIdrive Error Meaning Comments Additional value info 0x6B Write access for the enabled Write access is possible while the device is in the – controller. "Controller enable" state. Pay attention to the parameter attribute "changeable" in the description of parameters in the List Manual (C1, C2, U, T).
Page 331 Operation 6.7 Communication according to PROFIdrive Error Meaning Comments Additional value info 0x7C Parameter %s [%s]: write access only – – in the commissioning state, device download (device: p0009 = 29). 0x7D Parameter %s [%s]: write access only – – in the commissioning state, device parameter reset (device: p0009 = 30).
Page 332 Operation 6.7 Communication according to PROFIdrive 6.7.4.2 Determining the drive object numbers Additional information about the drive system (e.g., drive object numbers) can be determined as follows from parameters p0101, r0102, and p0107/r0107: 1. The value of parameter r0102 ("Number of drive objects") is read via a read request to drive object 1.
Page 333 Operation 6.7 Communication according to PROFIdrive Creating the request Table 6- 22 Parameter request Parameter request Offset Request header Request reference = 25 hex Request ID = 01 hex 0 + 1 Axis = 02 hex Number of parameters = 01 hex 2 + 3 Parameter address Attribute = 10 hex...
Page 334 Operation 6.7 Communication according to PROFIdrive Evaluating the response Table 6- 23 Parameter response Parameter response Offset Response Request reference mirrored = 25 hex Response ID = 01 hex 0 + 1 header Axis mirrored = 02 hex Number of parameters = 01 hex 2 + 3 Parameter Format = 06 hex...
Page 335 Operation 6.7 Communication according to PROFIdrive Task description Jog 1 and 2 are to be set up for drive 2 (also drive object number 2) via the input terminals of the Control Unit. A parameter request is to be used to write the corresponding parameters as follows: Jog bit 0 •...
Page 336 Operation 6.7 Communication according to PROFIdrive Creating the request Table 6- 24 Parameter request Parameter request Offset Request header Request reference = 40 hex Request ID = 02 hex 0 + 1 Axis = 02 hex Number of parameters = 04 hex 2 + 3 1st parameter Attribute = 10 hex...
Page 337 Operation 6.7 Communication according to PROFIdrive 1st parameter address ... 4th parameter address ● Attribute: 10 hex → The parameter values are to be written. ● Number of elements: 01 hex → 1 array element is written. ● Parameter number: Specifies the number of the parameter to be written (p1055, p1056, p1058, p1059).
Page 338 Operation 6.7 Communication according to PROFIdrive 6.7.5 Diagnostic channels The drive provides the standard diagnostics for PROFIBUS and PROFINET. This allows the PROFIdrive classes of the drive to be integrated into the system diagnostics of a higher-level control system and automatically displayed on an HMI. The information transferred is saved for the drive objects in the following parameters: •...
Page 339 Operation 6.7 Communication according to PROFIdrive 6.7.5.1 Diagnostics via PROFINET For PROFINET, to transfer PROFIdrive message classes, channel diagnostics (Channel Diagnosis) are used (see PROFINET IO specification (http://www.profibus.com)). A message always comprises the following components in this specific sequence: ● Block Header (6 Byte) –...
Page 340 Operation 6.7 Communication according to PROFIdrive Individual components of the Channel Diagnosis Data block can be included n times in a message. A precise explanation of these message components is subsequently provided: Table 6- 26 Components of a message Designation Data type/ For SINAMICS length...
Page 341 Operation 6.7 Communication according to PROFIdrive System response - reading out diagnostics data The converter requests diagnostics data via "Read data set" (detailed information is provided in the PROFINET-IO specification (http://www.profibus.com)). Example: For example, a read record with index 0x800C can be used to read out diagnostics data from specific sub slots.
Page 342 Operation 6.7 Communication according to PROFIdrive The other diagnostics data (types) can be in any sequence. This is the reason that the following diagnostics data include a header: ● Identifier-related diagnostics ● Status messages/module status ● Channel-related diagnostics The diagnostic data type can be uniquely identified based on the header. Note The master must operate in the DPV1 mode.
Page 343 Operation 6.7 Communication according to PROFIdrive Identifier-related diagnostics The identifier-related diagnostics provides a bit (KB_n) for each slot 1 allocated when configuring the device. If a diagnostics message is active at a slot, then it's KB_n = true. Octet Name Header- Block length (2 ...
Page 344 Operation 6.7 Communication according to PROFIdrive Channel-related diagnostics Channel-related diagnostics encompasses the following data: Octet Name Header- 0 ... 63 (module number) including these bytes Byte x + 1 0 (no component assignment) x + 2 Message classes: 2 Undervoltage 3 Overvoltage 9 Error 16 Hardware/software error...
Page 345 Operation 6.7 Communication according to PROFIdrive The structure is as follows: Octet Name Header-Byte = 15 (block length) = 1 (diagnostics alarm) 0 ... 244 (slot number ≙ drive object) 0 ... 31 (sequence number) Add_Ack Alarm_Specifier DS0 (byte 0) DS0 (byte 1) DS0 (Byte 2) DS0 (byte 3)
Page 346 Operation 6.8 Communication via PROFIBUS DP Communication via PROFIBUS DP 6.8.1 PROFIBUS port Position of the PROFIBUS connection, address switch, and diagnostics LED The PROFIBUS connection, address switch, and diagnostics LED are located on the Control Unit CU320-2 DP. Figure 6-29 View of the control unit with PROFIBUS interface Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 347 Operation 6.8 Communication via PROFIBUS DP PROFIBUS connection PROFIBUS is connected by means of a 9-pin sub D socket (X126); the terminals are isolated. Table 6- 27 X126 - PROFIBUS connection Signal name Meaning Range SHIELD Ground connection M24_SERV Teleservice supply, ground RxD/TxD-P Receive/transmit data P (B/B') RS485...
Page 348 Operation 6.8 Communication via PROFIBUS DP Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus, otherwise the data will not be transmitted properly. The terminating resistors for the first and last nodes in a line must be switched on; the resistors must be switched off at all other connectors.
Page 349 Operation 6.8 Communication via PROFIBUS DP Cable routing Figure 6-31 Cable routing Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 350 Operation 6.8 Communication via PROFIBUS DP 6.8.2 Control via PROFIBUS "COM (PROFIdrive)" diagnostics LED The PROFIBUS diagnostics LED is located on the front of the Control Unit. Its meaning is described in the following table. Table 6- 28 Description of the "COM" LED Color Status Description...
Page 351 Operation 6.8 Communication via PROFIBUS DP Note Address 126 is used for commissioning. Permitted PROFIBUS addresses are 1 ... 126. When several Control Units are connected to a PROFIBUS line, you set the addresses differently compared to the the factory setting. Each PROFIBUS address in a PROFIBUS line can only be assigned once.
Page 352 Operation 6.8 Communication via PROFIBUS DP 6.8.3 Monitoring: Message frame failure Description There are two cases for monitoring message frame failure: ● Message frame failure with a bus fault After a message frame failure and the additional monitoring time has elapsed (p2047), bit r2043.0 is set to "1"...
Page 353 Operation 6.8 Communication via PROFIBUS DP 6.8.4 Creating an S150 in SIMATIC Manager Once you have called up the hardware manager, you have to choose the Profibus line to which the S150 is to be connected. In the catalog, double-click the S150 below the "Profibus-DP/Sinamics" folder. A window is displayed in which you can set the S150 bus address.
Page 354 Operation 6.8 Communication via PROFIBUS DP Using the AOP Once you have carried out basic commissioning for the S150, you have to select the device configuration using CU parameter p0009 = 1. You then have to enter a 3 in CU parameter p0978 index 0 and a 2 in p0978 index 1.
Page 355 Operation 6.9 Communication via PROFINET IO Figure 6-35 STARTER: the "Configuration" screen when opened for the first time In this screen, the peripheral equipment addresses created in "HWConfig" in SIMATIC Manager are assigned to the infeed rather than the drive. To swap the infeed and drive in the table, click the "down"...
Page 356 Operation 6.9 Communication via PROFINET IO Communication via PROFINET IO 6.9.1 Activating online operation: STARTER via PROFINET IO Description Online operation with PROFINET IO takes place via TCP/IP. Requirements ● STARTER Version 4.2 or higher ● Control Unit CU320-2 PN or CBE20 STARTER via PROFINET IO (example) Figure 6-36 STARTER via PROFINET (example)
Page 357 Operation 6.9 Communication via PROFINET IO Setting the IP address in Windows XP On the desktop, right-click on "Network environment" -> Properties -> double-click on Network card and choose -> Properties -> Internet Protocol (TCP/IP) -> Properties -> Enter the freely-assignable addresses. Figure 6-37 Properties of the Internet Protocol (TCP/IP) Converter cabinet units...
Page 358 Operation 6.9 Communication via PROFINET IO Settings in STARTER The following settings are required in STARTER for communication via PROFINET: ● Tools -> Set PG/PC Interface... Figure 6-38 Set PG/PC Interface ● Right-click Drive unit -> Target device -> Online access -> Module address Figure 6-39 Establishing online access Converter cabinet units...
Page 359 Operation 6.9 Communication via PROFINET IO Assigning the IP address and the name Note Naming devices ST (Structured Text) conventions must be satisfied for the name assignment of IO Devices in PROFINET (SINAMICS components). The names must be unique within PROFINET. The characters "-"...
Page 360 Operation 6.9 Communication via PROFINET IO 6.9.2 General information about PROFINET IO 6.9.2.1 General information about PROFINET IO for SINAMICS General information PROFINET IO is an open Industrial Ethernet standard for a wide range of production and process automation applications. PROFINET IO is based on Industrial Ethernet and observes TCP/IP and IT standards.
Page 361 Operation 6.9 Communication via PROFINET IO Note CU320-2 DP and inserted CBE20 The cyclic process data channel for PROFIBUS DP is initially deactivated for a CU320-2 DP and inserted CBE20. However, it can be reactivated with parameter p8839 = 1 at any time (see "Parallel operation of communication interfaces").
Page 362 Operation 6.9 Communication via PROFINET IO PROFINET IO with RT (Real Time) Real-time data is treated with a higher priority than TCP(UDP)/IP data. Transmission of time- critical data takes place at guaranteed time intervals. RT communication is the basis for data exchange with PROFINET IO.
Page 363 Operation 6.9 Communication via PROFINET IO IP address The TCP/IP protocol is a prerequisite for establishing a connection and for parameter assignment. For a PROFINET device to be addressed as a node on Industrial Ethernet, this device also requires an IP address that is unique within the network. The IP address is made up of 4 decimal numbers with a range of values from 0 through 255.
Page 364 Operation 6.9 Communication via PROFINET IO Note Non-volatile saving of the device name The device name must be stored retentively either with STARTER or with HW Config of STEP 7. Note Address data for ports You can enter the address data for the internal PROFINET ports X150 P1 and P2 in STARTER in the expert list using parameters p8920, p8921, p8922, and p8923.
Page 365 Operation 6.9 Communication via PROFINET IO Sequence of drive objects in the message frame On the drive side, the sequence of drive objects in the message frame is displayed via a list in p0978[0...24] where it can also be changed. You can use the STARTER commissioning tool to display the sequence of drive objects for a commissioned drive system in online mode under "Drive unit"...
Page 366 Operation 6.9 Communication via PROFINET IO 6.9.3 PROFINET media redundancy To increase the availability of PROFINET, you can create a ring topology. If the ring is interrupted at one point, the data paths between the devices are automatically reconfigured. After reconfiguration, the devices can be re-accessed in the new topology that is created. To create a ring topology with media redundancy, route the two ends of a line-type PROFINET topology to a switch which serves as redundancy manager (e.g.
Page 367 Operation 6.9 Communication via PROFINET IO 6.9.4 PROFINET system redundancy 6.9.4.1 Overview Redundant systems can be created when using the SINAMICS PROFINET Control Unit CU320-2 PN. Precondition for system-redundant systems is a so-called H-system. The H-system consists of 2 fault-tolerant controls (master and reserve CPU), which are constantly synchronized via fiber-optic cables.
Page 368 Operation 6.9 Communication via PROFINET IO 6.9.4.2 Design, configuring and diagnostics Configuration The figure below shows a sample structure of a system-redundant controller with 3 converters. Figure 6-41 System redundancy with converters Configuring Configuring the redundancy takes place in STEP 7. In the converter, you only have to configure the communication via PROFINET.
Page 369 You can find further descriptions of the PROFINET system redundancy online in the following manuals: ● System manual “Fault-tolerant SIMATIC S7-400H systems” SIMATICS S7-400H Manual (https://support.industry.siemens.com/cs/ww/en/view/82478488) ● Application description Configuration examples for S7-400H PROFINET SIMATICS S7-400H configuration examples (https://support.industry.siemens.com/cs/ww/en/view/90885106) 6.9.4.3...
Page 370 Operation 6.9 Communication via PROFINET IO 6.9.5 Communication with CBE20 6.9.5.1 Selecting the CBE20 firmware The CBE20 is a Communication Board that can be flexibly used and which can be operated with different communication profiles. Only one firmware of a communication profile can be loaded at any one time.
Page 371 Operation 6.9 Communication via PROFINET IO 6.9.6 PROFIenergy 6.9.6.1 Description PROFIenergy is an energy management system for production plants, based on the PROFINET communication protocol. The functionality is certified in the PROFIenergy profile of the PNO. Drive units which have PROFIenergy functionality, can be certified in an approved laboratory.
Page 372 Operation 6.9 Communication via PROFINET IO 6.9.6.2 Tasks of PROFIenergy PROFIenergy is a data interface based on PROFINET. It allows loads to be shut down during non-operational periods in a controlled fashion, and irrespective of the manufacturer and device. Consequently, the process should be given only the energy it actually requires. The majority of the energy is saved by the process, the PROFINET device itself contributes only a few watts to the saving potential.
Page 373 Operation 6.9 Communication via PROFINET IO 6.9.6.4 PROFIenergy - Commands Principle of operation At the start and end of pauses, the plant operator activates or deactivates the pause function of the plant after which the IO controller sends the PROFIenergy "START_Pause" / "END_Pause"...
Page 374 Operation 6.9 Communication via PROFINET IO Query commands Description Get_Measurement_Values The command returns the requested measured value using the measured value ID: For power measured values: The command addresses the • sum of the measured value over all control drive objects. For energy measured values: The command returns the •...
Page 375 – If the pause time is less than p5602[1], the inverter ignores the command. ● Maximum duration: p5606 6.9.6.8 PROFIenergy applications Applications for PROFIenergy and for programming with SIMATIC S7 are available at the following link: PROFIenergy applications (http://support.automation.siemens.com/WW/view/en/20229805/136000&cspltfrm=12&cssw= 0&csbinh=0). Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 376 Operation 6.9 Communication via PROFINET IO 6.9.6.9 Function diagrams and parameters Function diagrams FP 2381 PROFIenergy - Control commands / query commands FP 2382 PROFIenergy - States FP 2610 Sequence control - Sequencer Parameters Pe hibernation ID • r5600 • p5602[0...1] Pe hibernation pause time, minimum •...
Page 377 Operation 6.9 Communication via PROFINET IO I&M parameters Table 6- 32 Parameter designation, assignment and meaning I&M parameter Format Size/ Initialization SINAMICS Meaning designation octets parameters I&M 0: r8820[62,63] The parameter indicates which I&M data sets IM_SUPPORTED are supported. The value 0x1E indicates that I&M data sets 1...4 are available.
Page 378 Operation 6.9 Communication via PROFINET IO I&M parameter Format Size/ Initialization SINAMICS Meaning designation octets parameters I&M 3: Visible Space p8808[0...53] Text with any comments or notes. DESCRIPTOR string 0x20…0x20 I&M 4: SIGNATURE Octet Space p8809[0...53] The parameter can be filled automatically by string 0x00…0x00 the system, in which case it contains a...
Page 379 Operation 6.10 Communication via SINAMICS Link 6.9.8 Further information about communication via PROFINET IO Further information about communication via PROFINET IO For more information about communication via PROFINET IO, refer to "Communication via PROFINET IO" in the accompanying "SINAMICS S120 Function Manual". 6.10 Communication via SINAMICS Link 6.10.1...
Page 380 Operation 6.10 Communication via SINAMICS Link Send and receive data The SINAMICS Link telegram contains 32 indices (0...31) for the process data (PZD1...32). Each PZD is exactly 1 word long (= 16 bits). Slots that are not required are automatically filled with zeros.
Page 381 Operation 6.10 Communication via SINAMICS Link Bus cycle and number of nodes The bus cycle of the SINAMICS Link may be operated either synchronized with the current controller cycle or not synchronized. ● Synchronized operation is set with p8812[0] = 1. Up to 16 nodes can communicate with each other via SINAMICS Link with a 500 µs bus cycle.
Page 382 Operation 6.10 Communication via SINAMICS Link Features ● The CBE20 can be assigned to IF1 or IF2 when SINAMICS Link is used. The interface, assigned to the CBE20, must be switched into synchronous operation. You must also make the following parameter settings in order to assign, e.g. IF1 to SINAMICS Link: –...
Page 383 Operation 6.10 Communication via SINAMICS Link Corresponding parameters for IF1 or IF2 Use different parameters for configuring, depending on which interface SINAMICS Link is assigned: Table 6- 33 Corresponding parameters for IF1 or IF2 Parameters Setting of the processing mode for PROFIdrive STW1.10 "Control by PLC". p2037 p8837 Connector output to interconnect the PZD (setpoints) received from the fieldbus controller in the...
Page 384: Actual Speed Value Part 1
Operation 6.10 Communication via SINAMICS Link Sending data Note The parameters listed in the following description refer to the assignment of SINAMICS Link to IF1. If you assigned SINAMICS Link to IF2, then you find the corresponding parameters in the previous chapter. In this example, the first node "Control Unit 1"...
Page 385: Table Of Contents
Operation 6.10 Communication via SINAMICS Link Table 6- 35 Compiling send data of drive 2 (DO3) p2051[x] p2061[x] Contents From Slots in the send buffer parameter p8871[x] Index Index Telegram word 0...5 STW1 r0899 Actual speed value part 1 r0061[0] Actual speed value part 2 Actual torque value part 1 r0080...
Page 386: Control Word, Faults/Alarms
Operation 6.10 Communication via SINAMICS Link Receiving data The sent frames of all nodes are simultaneously available on the SINAMICS Link. Each telegram has a length of 32 PZD. Each frame bears a marking of the sender. For each node, you select from all frames the PZDs that you want to receive.
Page 387 Operation 6.10 Communication via SINAMICS Link Note For double words, two PZDs must be read in succession. To do this, read in a 32 bit setpoint, which is on PZD 2 + PZD 3 of the telegram of node 2. Emulate this setpoint on PZD 2 + PZD 3 of node 1: p8872[1] = 2, p8870[1] = 2, p8872[2] = 2, p8870[2] = 3 Activation...
Page 388 Operation 6.10 Communication via SINAMICS Link Procedure 1. For all nodes, set p0009 = 1, in order to change the device configuration. 2. For all CBE20 nodes, set the "SINAMICS Link" mode using p8835 = 3. 3. Limit the maximum number of nodes for all nodes with p8811 = 8. By setting p8811, parameter p8812[1] is preassigned, and parameter p8836, if necessary, is corrected.
Page 389 Operation 6.10 Communication via SINAMICS Link 9. Define the receive data for node 2: – Specify that the data placed in the receive buffer p8872 of node 2 in locations 0 to 4 is received from node 1: p8872[0] = 1 p8872[1] = 1 p8872[2] = 1 p8872[3] = 1...
Page 390 Operation 6.10 Communication via SINAMICS Link Figure 6-45 SINAMICS Link: Configuration example 6.10.5 Communication failure when booting or in cyclic operation If at least one SINAMICS Link node does not correctly boot after commissioning or fails during cyclic operation, then alarm A50005 "Sender was not found on the SINAMICS Link" is output to the other nodes.
Page 391 Operation 6.10 Communication via SINAMICS Link 6.10.6 Transmission times for SINAMICS Link Transmission times at a communication cycle of 1 ms p2048/p8848 = 1 ms Bus cycle [ms] Transmission times [ms] Sync both Sync send Sync receive Async both Transmission times at a communication cycle of 4 ms p2048/p8848 = 4 ms Bus cycle [ms] Transmission times [ms]...
Page 392 Operation 6.10 Communication via SINAMICS Link 6.10.7 Function diagrams and parameters Key statement FP 2197 Control Unit communication - SINAMICS Link overview (r0108.31 = 1, p8835 = 3) FP 2198 Control Unit communication - SINAMICS Link configuration (r0108.31 = 1, p8835 = 3) FP 2199 Control Unit communication - SINAMICS Link receive data (r0108.31 = 1, p8835 = 3)
Page 393 Operation 6.11 Communication via EtherNet/IP 6.11 Communication via EtherNet/IP 6.11.1 Overview EtherNet/IP (short: EIP) is real-time Ethernet, and is mainly used in automation technology. For communication via EtherNet/IP, you require an Ethernet CBE20 option board (option G33). Via the onboard interface of the CU320-2 PN, no communication is possible via EtherNet/IP. 6.11.2 Connect drive device to Ethernet/IP In order that your drive can be connected to a control system via Ethernet, your control...
Page 394 Furthermore, you can find a detailed description of how to create a generic I/O module on the following Internet page: (Creating a generic I/O module (https://support.industry.siemens.com/cs/gr/en/view/92045369)). Routing and shielding Ethernet cables You can find information on how to do this on the following Internet page: Ethernet IP (https://www.odva.org/Publication-Download).
Page 395 Identity object 4 hex Assembly Object 6 hex Connection Management Object 32C hex Siemens Drive Object 32D hex Siemens Motor Data Object F5 hex TCP/IP Interface Object F6 hex Ethernet Link Object 300 hex Stack Diagnostic Object 302 hex Adapter Diagnostic Object...
Page 396 6.11 Communication via EtherNet/IP Table 6- 39 Instance Attribute Service Type Name Value/explanation UINT16 Vendor ID 1251 UINT16 Device Type - Siemens Drive 0C hex UINT16 Product code r0964[1] UINT16 Revision UINT16 Status See the following table UINT32 Serial number Bits 0 …...
Page 397 Operation 6.11 Communication via EtherNet/IP Table 6- 41 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance UINT16 Num of Instances Table 6- 42 Instance Attribute Service Type Name Value/explanation Array of Assembly 1 byte array UINT8 Connection Management Object, Instance Number: 6 hex Supported services Class Instance...
Page 398 Operation 6.11 Communication via EtherNet/IP Siemens Drive Object, Instance Number: 32C hex Supported services Class Instance • Get Attribute single • Get Attribute single • Set Attribute single Table 6- 45 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance...
Page 399 PID Feedback r2266: technology controller actual value after filter PID Output r2294: Technology controller output signal Siemens Motor Data Object, Instance Number: 32D hex Supported services Class Instance • Get Attribute single • Get Attribute single • Set Attribute single...
Page 400 Operation 6.11 Communication via EtherNet/IP Table 6- 47 Class Attribute Service Type Name UINT16 Revision UINT16 Max Instance UINT16 Num of Instances Table 6- 48 Instance Attribute Service Type Name Value/explanation get, set UINT16 Commisioning p0010: commissioning parameter filter state INT16 Motor Type p0300: motor type...
Page 401 Operation 6.11 Communication via EtherNet/IP Table 6- 50 Instance Attribute Service Type Name Value/explanation UNIT32 Status Fixed value: 1 hex 1: Configuration acknowledged, by DHCP or saved values UNIT32 Configuration Fixed value: 94 hex Capability 4 hex: DHCP supported, 10 hex: Configuration can be adjusted, 80 hex: ACD-capable get, set UNIT32...
Page 402 Operation 6.11 Communication via EtherNet/IP Table 6- 52 Instance Attribute Service Type Name Value/explanation UINT32 Interface Speed 0: link down, 10: 10 Mbps, 100: 100 Mbps Interface Flags Bit 1: Link-Status Bit 2: Duplex Mode (0: half duplex, 1 duplex) bit 3 …...
Page 403 Operation 6.11 Communication via EtherNet/IP Service Type Name Value/explanation UINT32 Frame Too Long Structure too large UINT32 MAC Receive Transmission unsuccessful as a result of an Errors internal MAC sublayer receive error. get, set Struct of Interface Control UINT16 Control Bits UINT16 Forced Interface Speed...
Page 404 Operation 6.11 Communication via EtherNet/IP Parameter Object, Instance Number: 401 hex ... 43E hex Supported services Class Instance • Get Attribute all • Get Attribute all • Get Attribute single • Set Attribute single Table 6- 54 Class Attribute Service Type Name UINT16...
Page 405 Operation 6.11 Communication via EtherNet/IP 6.11.6 Parameters, faults and alarms Parameters List of drive objects • p0978 IF1 PROFIdrive PZD telegram selection • p0922 • p0999[0...99] List of modified parameters 10 CBE20 firmware selection • p8835 COMM BOARD activate send configuration •...
Page 406 Operation 6.12 Communication via MODBUS TCP 6.12 Communication via MODBUS TCP 6.12.1 Overview The Modbus protocol is a communication protocol based on a master/slave architecture. Modbus offers three transmission modes: ● Modbus ASCII - via a serial interface data in the ASCII code. The data throughput is lower compared to RTU. ●...
Page 407 Operation 6.12 Communication via MODBUS TCP Drive object that can be addressed via Modbus With Modbus TCP, you always address drive object DO1 from the list of drive objects (p0978[0]). A vector drive object must be in this parameter. However, Modbus TCP is only activated if, under p0978[0], there is a drive object that is supported by Modbus TCP.
Page 408 Operation 6.12 Communication via MODBUS TCP Modbus settings with interface X150 Using the following parameters, set the communication for Modbus TCP with a X150 interface: Parameters Explanation p2040 Setting the monitoring time to monitor the received process data via fieldbus interface.
Page 409 Operation 6.12 Communication via MODBUS TCP Modbus settings with interface X1400 Using the following parameters, set the communication for Modbus TCP with a X1400 interface: Parameters Explanation r2050[0...19] Connector output to interconnect the PZD received from the fieldbus controller via IF1. p2051[0...24] Selects the PZD (actual values) to be sent to the fieldbus controller in the word format via IF1.
Page 410 Operation 6.12 Communication via MODBUS TCP Table 6- 55 Assigning the Modbus register to the parameters - process data Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Control data 40100 Control word (see List Manual, Process data 1 function diagram 2442) 40101...
Page 411 Operation 6.12 Communication via MODBUS TCP Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range Drive diagnostics 40340 Speed setpoint -32768 … 32767 r0020 40341 Actual speed value -32768 … 32767 r0021 40342 Output frequency - 327.68 … 327.67 r0024 40343 Output voltage 0 …...
Page 412 Operation 6.12 Communication via MODBUS TCP Table 6- 57 Assignment of the Modbus register for general parameter access using DS47 Register Description Access Unit Scaling ON/OFF text Data / parameter or Value range 40601 DS47 Control 40602 DS47 header 40603 DS47 data 1 …...
Page 413 Operation 6.12 Communication via MODBUS TCP Structure of a read request via Modbus function code 03 (FC 03) Any valid register address is permitted as the start address. Via FC 03, the control can address more than one register with one request. The number of addressed registers is contained in bytes 10 and 11 of the read request.
Page 414 Operation 6.12 Communication via MODBUS TCP Structure of a write request via Modbus function code 06 (FC 06) Start address is the holding register address. Via FC 06, with one request, only precisely one register can be addressed. The value, which is written to the addressed register, is contained in bytes 10 and 11 of the write request.
Page 415 Operation 6.12 Communication via MODBUS TCP Header In addition to the transfer type, the start address and the number of the following registers in the header. User data You control the access in the user data via register 40601. In register 40602, you define the access as well as the length of the request data. Register 40603 contains the request reference - it is defined by the user - and the access type -reading or writing.
Page 416 Operation 6.12 Communication via MODBUS TCP 6.12.6.2 Examples: Read parameters Table 6- 65 Write parameter request: Reading the parameter value of r0002 from slave number 17 Value Byte Description MBAP header 10 h Function code (write multiple) 0258 h Register start address 0007 h 10,11 Number of registers to be read (40601 …...
Page 417 Operation 6.12 Communication via MODBUS TCP Table 6- 68 Response for unsuccessful read operation - read request still not completed Value Byte Description MBAP header Number of following data bytes (20 h: 32 bytes ≙ 16 registers) 03 h Function code (read) 20 h 0001 h 9,10...
Page 418 Operation 6.12 Communication via MODBUS TCP Table 6- 71 Response for successful write operation Value Byte Description MBAP header Number of following data bytes (20 h: 32 bytes ≙ 16 registers) 03 h Function code (read) 20 h 0002 h 9,10 40601: DS47 Control = 2 (request was executed) 2F04 h...
Page 419 Operation 6.12 Communication via MODBUS TCP Process data monitoring time (setpoint timeout) The "Setpoint timeout" only applies for access to process data (40100 ... 40109, 40110 ... 40119). The "Setpoint timeout" is not generated for parameter data (40300 … 40522). Fieldbus interface: In parameter p2040 you define the time for cyclic data exchange for process data.
Page 420 Operation 6.13 Communication services and used port numbers PN IP address • p8921[0...3] PN default gateway • p8922[0...3] PN Subnet Mask • p8923[0...3 PN DHCP mode • p8924 PN interfaces configuration • p8925 • p8940[0...239] CBE2x Name of Station CBE2x IP address •...
Page 421 Operation 6.13 Communication services and used port numbers Layers and protocols Report Port number (2) Link layer Function Description (4) Transport layer PROFINET protocols Not relevant (2) Ethernet II and Accessible DCP is used by PROFINET to determine IEEE 802.1Q and nodes, PROFINET devices and to make basic Discovery and...
Page 422 Operation 6.14 Parallel operation of communication interfaces Report Port number (2) Link layer Function Description (4) Transport layer Connection-oriented communication protocols HTTP (4) TCP Hypertext HTTP is used for the communication with transfer the CU internal Web server. Hypertext protocol transfer Is open in the delivery state and can be protocol...
Page 423 Operation 6.14 Parallel operation of communication interfaces For example, the following applications are possible: ● PROFIBUS DP for drive control and PROFINET for acquisition of actual values/measured values of the drive ● PROFIBUS DP for control and PROFINET for engineering only ●...
Page 424 Operation 6.14 Parallel operation of communication interfaces Note Parallel operation of PROFIBUS and PROFINET The data of isochronous applications can only be processed via one of the two interfaces IF1 or IF2 (p8815). 2 configuration options are available if additionally the PROFINET module CBE20 is inserted in the CU320-2 DP: - p8839[0] = 1 and p8839[1] = 2: PROFIBUS isochronous, PROFINET cyclic - p8839[0] = 2 and p8839[1] = 1: PROFINET isochronous, PROFIBUS cyclic...
Page 425 Operation 6.14 Parallel operation of communication interfaces Parameters p8839 PZD interface hardware assignment Description: Assignment of the hardware for cyclic communication via PZD interface 1 and interface 2. Value: 0: Inactive 1: Control Unit onboard 2: COMM BOARD 99: Automatic For p8839, the following rules apply: ●...
Page 426 Operation 6.15 Engineering Software Drive Control Chart (DCC) 6.15 Engineering Software Drive Control Chart (DCC) Graphical configuring and expansion of the device functionality by means of available closed-loop control, arithmetic, and logic function blocks Drive Control Chart (DCC) expands the facility for the simplest possible configuring of technological functions for both the SIMOTION motion control system and the SINAMICS drive system.
Page 427 Setpoint channel and closed-loop control Section content This section provides information on the setpoint channel and closed-loop control functions. ● Setpoint channel – Direction reversal – Skip speed – Minimum speed – Speed limiting – Ramp-function generator ● V/f control ●...
Page 428 Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagrams At certain points in this section, reference is made to function diagrams. These can be found on the customer DVD in the "SINAMICS S120/S150 List Manual", which provides experienced users with detailed descriptions of all the functions. Setpoint channel 7.2.1 Setpoint addition...
Page 429 Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.2 Direction reversal Description Due to the direction reversal in the setpoint channel, the drive can be operated in both directions of rotation with the same setpoint polarity. Use the p1110 or p1111 parameter to block negative or positive direction of rotation. Note Incorrect rotating field during cable installation If an incorrect rotating field was connected when the cables were installed and the cabling...
Page 430 Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.3 Skip frequency bands and minimum speed Description In the case of variable-speed drives, it is possible for the control range of the overall drive train to contain bending-critical speeds that the drive must not be be run at or near in steady- state condition.
Page 431 Setpoint channel and closed-loop control 7.2 Setpoint channel Parameters Minimum speed • p1080 Skip speed 1 • p1091 Skip speed 2 • p1092 Skip speed 3 • p1093 Skip speed 4 • p1094 Skip speed scaling • p1098 Skip speed band status word •...
Page 432 Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagram FP 3050 Skip frequency bands and speed limiting Parameters Maximum speed • p1082 CO: Speed limit in positive direction of rotation • p1083 CO: Speed limit positive effective • r1084 CI: Speed limit in positive direction of rotation •...
Page 433 Setpoint channel and closed-loop control 7.2 Setpoint channel The ramp-up time (p1120) can be scaled via the connector input p1138, and the ramp-down time (p1121) via connector input p1139. Scaling is deactivated in the factory setting. Note Effective ramp-up time The effective ramp-up time increases when you enter initial and final rounding times.
Page 434 Setpoint channel and closed-loop control 7.2 Setpoint channel Figure 7-4 Ramp-function generator tracking Without ramp-function generator tracking ● p1145 = 0 ● The drive accelerates to t2, even though the setpoint after t1 is smaller than the actual value. With ramp-function generator tracking ●...
Page 435 Setpoint channel and closed-loop control 7.2 Setpoint channel Parameters CO: Ramp-function generator, setpoint at the input • r1119 Ramp-function generator, ramp-up time • p1120 Ramp-function generator, ramp-down time • p1121 Ramp-function generator, initial rounding time • p1130 Ramp-function generator, final rounding time •...
Page 436 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control V/f (V/Hz) control Description The simplest solution for a control procedure is the V/f characteristic, whereby the stator voltage for the induction motor or synchronous motor is controlled proportionately to the stator frequency.
Page 437 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Table 7- 1 p1300 V/f characteristics Parameter Meaning Application/property value Linear characteristic Standard with variable voltage boost Linear characteristic Characteristic that compensates for voltage with flux current losses in the stator resistance for static/ control (FCC) dynamic loads (flux current control FCC).
Page 438 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Parameter Meaning Application/property value Precise frequency Characteristic (see parameter value 0) that takes into account the technological drives (textiles) specifics of an application (e.g., textile applications). The current limitation (Imax controller) affects only the output voltage and not the •...
Page 439 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control 7.3.1 Voltage boost Description With low output frequencies, the V/f characteristics yield only a small output voltage. With low frequencies, too, the ohmic resistance of the stator windings has an effect and can no longer be ignored vis-à-vis the machine reactance.
Page 440 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Note Avoid thermal overload If the voltage boost value is too high, this can result in a thermal overload of the motor winding. Permanent voltage boost (p1310) The voltage boost is active across the entire frequency range up to the rated frequency f ;...
Page 441 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Voltage boost on acceleration (p1311) The voltage boost is effective only during an acceleration process and only until the setpoint is reached. The voltage boost is effective only when the "ramp-up active" signal (r1199.0 = 1) is present. Via parameter r0056.6, it is possible to observe whether the voltage boost at acceleration is active.
Page 442 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Parameters Voltage boost at start up active/inactive • r0056.5 Acceleration voltage active/inactive • r0056.6 Rated motor voltage • p0304 Rated motor current • p0305 Current stator resistance • r0395 Startup current (voltage boost), continual •...
Page 443 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Note Automatic setting When p1349 = 0, the changeover limit is automatically set to 95 % of the rated motor frequency, but only up to 45 Hz. Function diagram FP 6310 Resonance damping and slip compensation Parameters Output frequency...
Page 444 Setpoint channel and closed-loop control 7.3 V/f (V/Hz) control Figure 7-10 Slip compensation Function diagram FP 6310 Resonance damping and slip compensation Parameters Rated motor slip • r0330 Slip compensation starting frequency • p1334 Slip compensation scaling • p1335 p1335 = 0.0 %: Slip compensation is disabled. p1335 = 100.0 %: Slip is fully compensated.
Page 445 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Vector speed/torque control with/without an encoder Description Compared with V/f control, vector control offers the following benefits: ● Stability vis-à-vis load and setpoint changes ● Short rise times with setpoint changes (–> better command behavior) ●...
Page 446 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.1 Vector control without an encoder Description For encoderless vector control (SLVC: Sensorless Vector Control), the position of the flux and actual speed must be determined via the electric motor model. The model makes use of the available current and voltage actual value signals.
Page 447 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder increased or acceleration feedfoward control for the speed controller can be used. This is also advisable to ensure that the motor is not subject to thermal overload at low speeds. If the moment of inertia of the drive is almost constant, acceleration feedforward control via p1496 offers more advantages than the additional acceleration torque via p1611.
Page 448 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Note Operation in encoderless torque control Operation in encoderless closed-loop torque control only makes sense if, in the speed range below the changeover speed of the motor model (p1755), the setpoint torque is greater than the load torque.
Page 449 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Active loads Active loads that can be used to reverse the drive, e.g., hoisting gear, must be started in the open-loop speed control mode. In this case, bit p1750.6 must be set to 0 (open-loop controlled operation when the motor is blocked).
Page 450 (standstill). With Siemens series 1FW4 and 1PH8 torque motors, it is possible to approach the rated torque from a standstill at any load, or even to stop the load at a standstill.
Page 451 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Figure 7-13 Zero point in closed-loop operation down to zero speed Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 452 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Function diagrams FP 6730 Interface to the Motor Module (ASM), p0300 = 1) FP 6731 Interface to the Motor Module (PEM), p0300 = 2) Parameters Rated motor current •...
Page 453 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.2 Vector control with encoder Description Benefits of vector control with an encoder: ● The speed can be controlled right down to 0 Hz (standstill). ● Stable control response throughout the entire speed range ●...
Page 454 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.3 Actual speed value filter Description The actual speed value filter is used to suppress cyclic disturbance variables during speed acquisition. The actual speed value filter can be set as follows: ●...
Page 455 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.4 Speed controller Both closed-loop control techniques with and without encoder (SLVC, VC) have the same speed controller structure that contains the following components as the kernel: ● PI controller ●...
Page 456 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder If vibrations occur with these settings, the speed controller gain (Kp) will need to be reduced manually. Actual-speed-value smoothing can also be increased (standard procedure for gearless or high-frequency torsion vibrations) and the controller calculation performed again because this value is also used to calculate Kp and Tn.
Page 457 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Function diagram FP 6040 Speed controller with/without encoder Parameters CO: Speed setpoint after filter • r0062 CO: Actual speed value, smoothed • r0063 Automatic calculation of motor/control parameters •...
Page 458 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder ● Kneader drives Kp (p1470) = 10 Tn (p1472) = 200 … 400 ms Note Check speed control gain We recommend checking the effective speed control gain (r1468) during operation. If this value changes during operation, Kp adaptation is being used (p1400.5 = 1).
Page 459 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder The motor moment of inertia p0341 is calculated when the drive system is commissioned. The factor p0342 between the total moment of inertia J and the motor moment of inertia must be determined manually or by optimizing the speed controller.
Page 460 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder (r1445). This ensures that no target/actual difference (r0064) occurs at the controller input during acceleration, which would be attributable solely to the signal propagation time. When speed feedfoward control is activated, the speed setpoint must be specified continuously or without a higher interference level (prevents sudden torque changes).
Page 461 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.4.2 Reference model Description The reference model is activated with p1400.3 = 1. The reference model is used to emulate the speed control loop with a P speed controller. The loop emulation can be set in p1433 to p1435.
Page 462 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.4.3 Speed controller adaptation Description With the speed controller adaptation, any speed controller oscillation can be suppressed. Two adaptation methods are available, namely free Kp_n adaptation and speed-dependent Kp_n/Tn_n adaptation.
Page 463 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Example of speed-dependent adaptation Figure 7-18 Example of speed-dependent adaptation For operation without encoder, a higher value is in p1464 than in p1465. As a consequence, the behavior is inverted: Kp increases with increasing speed and Tn decreases. Special case, encoderless operation in the field-weakening range In encoderless operation, dynamic reduction for the field-weakening range can be activated with p1400.0 = 1.
Page 464 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Free Kp_n adaptation Speed controller P gain adaptation signal • p1455 Speed controller P gain adaptation lower starting point • p1456 Speed controller P gain adaptation upper starting point •...
Page 465 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Figure 7-19 Speed controller with droop Requirement ● All connected drives must be operated with vector and speed control (with or without speed actual value encoder). ● The setpoints at the ramp function generators of the mechanically connected drives must be identical;...
Page 466 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.4.5 Open actual speed value Description Via the parameter p1440 (CI: speed controller actual speed value) is the signal source for the actual speed value of the speed controller. With the factory setting, the unsmoothed actual speed value r0063[0] is the default signal source.
Page 467 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Monitoring the speed deviation between the motor model and the external speed The external actual speed (r1443) is compared with the actual speed of the motor model (r2169). If the deviation is greater than the tolerance threshold set in p3236, after the switch- off delay time set in p3238 expires, fault F07937 (Drive: Speed deviation motor model to external speed) is generated and the drive switched-off corresponding to the set response (factory setting: OFF2).
Page 468 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.5 Torque control Description For encoderless speed control (p1300 = 20) or speed control with an encoder (p1300 = 21), it is possible to change over to closed-loop torque control using BICO parameter p1501. It is not possible to change over between speed control and torque control if closed-loop torque control is directly selected with p1300 = 22 or 23.
Page 469 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder A "real" closed-loop torque control (with a speed that automatically sets itself) is only possible in the closed-loop control range but not in the open-loop control range of the encoderless closed-loop vector control.
Page 470 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Parameters Motor moment of inertia • p0341 Ratio between the total and motor moment of inertia • p0342 Open-loop/closed-loop control mode • p1300 Accelerating for torque control, scaling •...
Page 471 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder The currently active torque limits are displayed in the following parameters: Maximum drive output current • r0067 Torque limit, upper/motoring without offset • r1526 Torque limit, lower/regenerative without offset •...
Page 472 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.7 Current setpoint filter Description The current setpoint filter is used to suppress cyclic disturbance variables that can be caused by mechanical vibrations in the drive train. The current setpoint filter can be set as follows: ●...
Page 473 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder 7.4.8 Current controller adaptation Current controller adaptation can be used to adapt the P gain of the current controller and the dynamic precontrol of the I current controller depending on the current. The current controller adaptation is directly activated with setting p1402.2 = 1 or deactivated with p1402.2 = 0.
Page 474 Typical applications include direct drives with torque motors, which are characterized by high torque at low speeds, e.g., Siemens 1FW3 series torque motors. When these drives are deployed, gear units and mechanical parts subject to wear can be dispensed with if the application allows this.
Page 475 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder ● Depending on the terminal voltage and load cycle, the maximum torque can be taken from the motor data sheets / configuration instructions. ● One of the following motor encoders must be deployed for operation with an encoder: –...
Page 476 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Motor data for permanent-magnet synchronous motors Table 7- 2 Motor data type plate Parameter Description Comment p0304 Rated motor voltage If this value is not known, the value "0" can also be entered. Entering the correct value, however, means that the stator leakage inductance (p0356, p0357) can be calculated more accurately.
Page 477 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Short-circuit protection For short-circuits that can occur in the drive converter or in the motor cable, the rotating machine would supply the short-circuit until it comes to a standstill. An output contactor can be used for protection.
Page 478 Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without an encoder Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 479 Output terminals Section content This section provides information on: ● Analog outputs ● Digital outputs Function diagrams At certain points in this section, reference is made to function diagrams. These can be found on the customer DVD in the "SINAMICS S120/S150 List Manual", which provides experienced users with detailed descriptions of all the functions.
Page 480 Output terminals 8.2 Analog outputs Analog outputs Description The Customer Terminal Block features two analog outputs for outputting setpoints via current or voltage signals. Delivery condition: ● AO0: Actual speed value 0 to 20 mA ● AO1: Actual motor value 0 to 20 mA Signal flow diagram Figure 8-1 Signal flow diagram: analog output 0...
Page 481 Output terminals 8.2 Analog outputs 8.2.1 List of signals for the analog signals Signals for the analog outputs: VECTOR object Table 8- 1 List of signals for the analog outputs - VECTOR object Signal Parameter Unit Scaling (100 %=...) See table below Speed setpoint before the setpoint filter r0060 p2000...
Page 482 Output terminals 8.2 Analog outputs Signals for the analog outputs: object A_INF Table 8- 3 List of signals for the analog outputs - object A_INF Signal Parameter Unit Scaling (100 %=...) See table below Output current r0068 Aeff p2002 DC link voltage r0070 p2001 Modulation depth...
Page 483 Output terminals 8.2 Analog outputs Example: Changing analog output 0 from current to voltage output -10 V ... +10 V Voltage output present at terminal 1, ground is at terminal 2 Set analog output type 0 to -10 ... +10 V. Example: Changing analog output 0 from current to voltage output -10 V ...
Page 484 Output terminals 8.3 Digital outputs Digital outputs Description Four bi-directional digital outputs (terminal X541) and two relay outputs (terminal X542) are available. These outputs are, for the most part, freely parameterizable. Signal flow diagram Figure 8-2 Signal flow diagram: Digital outputs Delivery condition Table 8- 5 Digital outputs, delivery condition...
Page 485 Output terminals 8.3 Digital outputs Selection of possible connections for the digital outputs  Table 8- 6 Selection of possible connections for the digital outputs  Signal Bit in status Parameter word 1 1 = Ready to start r0899.0 1 = Ready for operation r0899.1 1 = Operation enabled r0899.2...
Page 486 Output terminals 8.3 Digital outputs Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 487 Functions, monitoring and protective functions Section content This section provides information on: ● Active Infeed functions: Line and DC link identification, harmonics controller, adjustable power factor (reactive current compensation) ● Drive functions: Motor identification, efficiency optimization, quick magnetization for induction motors, Vdc control, automatic restart, flying restart, motor changeover, friction characteristic, armature short-circuit braking, DC braking, increase in the output frequency, pulse frequency wobbling, runtime, simulation operation, direction reversal, unit changeover,...
Page 488 Functions, monitoring and protective functions 9.2 Active Infeed functions Function diagrams At certain points in this section, reference is made to function diagrams. These can be found on the customer DVD in the "SINAMICS S120/S150 List Manual", which provides experienced users with detailed descriptions of all the functions. Active Infeed functions 9.2.1 Line and DC link identification...
Page 489 Functions, monitoring and protective functions 9.2 Active Infeed functions Parameters Infeed line frequency setting • p3409 Infeed identification method • p3410 Infeed identified inductance • r3411 Infeed DC-link capacitance identified • r3412 Infeed line inductance identified • r3414 Infeed inductance •...
Page 490 Functions, monitoring and protective functions 9.2 Active Infeed functions Parameters Phase currents actual value • r0069[0...8] Infeed harmonics controller order • p3624[0...1] Infeed harmonics controller scaling • p3625[0...1] Infeed harmonics controller output • r3626[0...1] 9.2.3 Variable power factor (reactive power compensation) Description Changing the reactive current allows the power factor of the enclosed drive to be set as capacitive or inductive.
Page 491 ... p0285 Note Service parameters The service parameters can only be accessed by authorized Siemens personnel. If a particular setting is not possible or special application-specific supplementary conditions are present, individual steps can also be omitted. Converter cabinet units...
Page 492   - -> perform a load test Note Service parameters The service parameters can only be accessed by authorized Siemens personnel. If a particular setting is not possible or special application-specific supplementary conditions are present, individual steps can also be omitted.
Page 493 Functions, monitoring and protective functions 9.3 Drive functions Drive functions 9.3.1 Motor data identification and automatic speed controller optimization Description Two motor identification options, which are based on each other, are available: ● Motor identification with p1910 (standstill measurement) ● Rotating measurement with p1960 (speed controller optimization) These can be selected more easily via p1900.
Page 494 Functions, monitoring and protective functions 9.3 Drive functions 9.3.1.1 Motor data identification Description Motor identification with p1910 is used for determining the motor parameters at standstill (see also p1960: speed controller optimization): ● Equivalent circuit diagram data p1910 = 1 ●...
Page 495 Functions, monitoring and protective functions 9.3 Drive functions Figure 9-1 Equivalent circuit diagram for induction motor and cable If an output filter (see p0230) or series inductance (p0353) is used, the data for this must also be entered before the standstill measurement is carried out. The inductance value is then subtracted from the total measured value of the leakage.
Page 496 Functions, monitoring and protective functions 9.3 Drive functions Note Results of the rotating measurement In comparison with the standstill measurement (p1910), for induction motors, the rotating measurement (p1960) allows the rated magnetization current and saturation characteristic to be determined more accurately. Figure 9-2 Magnetization characteristic Carrying out motor identification...
Page 497 Functions, monitoring and protective functions 9.3 Drive functions WARNING Unexpected motor movement when identifying the motor When motor identification is selected, movements of the motor can be initiated after the drive is commissioned. • Observe the general safety instructions. • Ensure that the EMERGENCY OFF functions are functional during commissioning. 9.3.1.2 Rotating measurement and speed controller optimization Description...
Page 498 Functions, monitoring and protective functions 9.3 Drive functions Carrying out the rotating measurement (p1960 > 0) The following measurements are carried out when the enable signals are set and a switch- on command is issued in accordance with the settings in p1959 and p1960. ●...
Page 499 Functions, monitoring and protective functions 9.3 Drive functions Note Speed controller optimization for operation with encoder If speed control optimization is used for operation with encoder, then the control operating mode is automatically reset temporarily to speed control without encoder so that the encoder test can be carried out.
Page 500 Functions, monitoring and protective functions 9.3 Drive functions Do not change controller parameters during the measurement (p1959.11 = 1) With the rotating measurement, the drive independently changes its speed controller parameters during start-up. This also occurs if bits 3 and 4 of parameter 1959 are not set. In many cases, however, the decoupling of drives is linked to high cost.
Page 501 Functions, monitoring and protective functions 9.3 Drive functions Figure 9-3 Efficiency optimization It only makes sense to activate this function if the dynamic response requirements of the speed controller are low (e.g., pump and fan applications). For p1580 = 100 %, the flux in the motor under no-load operating conditions is reduced to half of the setpoint (reference flux) (p1570/2).
Page 502 Functions, monitoring and protective functions 9.3 Drive functions 9.3.3 Fast magnetization for induction motors Description Fast magnetization for induction motors is used to reduce delay time during magnetization. Features ● Rapid flux build-up by injecting a field-generating current at the current limit, which considerably reduces the magnetization time.
Page 503 Functions, monitoring and protective functions 9.3 Drive functions Notes When quick magnetization is selected (p1401.6 = 1), soft starter is deactivated internally, and alarm A07416 displayed. When the stator resistance identification function is active (see p0621 "Identification of stator resistance after restart"), quick magnetization is deactivated internally, and alarm A07416 displayed.
Page 504 Functions, monitoring and protective functions 9.3 Drive functions 9.3.4 VDC control Description The "Vdc control" function can be activated using the appropriate measures if an overvoltage or undervoltage is present in the DC link. ● Overvoltage in the DC link (not relevant to S150). ●...
Page 505 Functions, monitoring and protective functions 9.3 Drive functions Description of Vdc_min control (kinetic buffering) Figure 9-4 Switching Vdc_min control on/off (kinetic buffering) Note Activation of kinetic buffering Kinetic buffering must only be activated in conjunction with an external power supply. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 506 Functions, monitoring and protective functions 9.3 Drive functions When Vdc_min control is enabled with p1240 = 2 (p1280), it is activated if the power fails when the Vdc_min switch-in level (r1246 (r1286)) is undershot. Seen generally, the regenerative energy (braking energy) of the driving machine when the motor speed is reduced is used to support the converter DC link voltage.
Page 507 Functions, monitoring and protective functions 9.3 Drive functions Parameter p1256 = 1 (p1296) can be used to activate time monitoring for kinetic buffering. The monitoring time can be set in parameter p1255 (p1295). If buffering (i.e. the power failure) lasts longer than the time set here, the drive is switched off with fault F7406 (drive: kinetic buffering maximum time exceeded).
Page 508 Functions, monitoring and protective functions 9.3 Drive functions 9.3.5 Automatic restart function Description The automatic restart function automatically restarts the drive after an undervoltage or a power failure. The alarms present are acknowledged and the drive is restarted automatically. The drive can be restarted using one of two procedures:: ●...
Page 509 Functions, monitoring and protective functions 9.3 Drive functions Automatic restart mode Table 9- 3 Automatic restart mode p1210 Mode Meaning Disables automatic Automatic restart inactive restart Acknowledges all faults Any faults that are present, are acknowledged automatically without restarting once the cause has been rectified. If further faults occur after faults have been acknowledged, these will also be acknowledged automatically.
Page 510 Functions, monitoring and protective functions 9.3 Drive functions Note Start of a startup attempt A startup attempt starts immediately when the fault occurs. The faults are acknowledged automatically at intervals of half the waiting time p1212. Following successful acknowledgment and restoration of the voltage, the system is automatically powered up again.
Page 511 Functions, monitoring and protective functions 9.3 Drive functions Faults without automatic restart (p1206) The automatic restart function can be disabled for up to 10 fault numbers via p1206[0...9]. The parameter is only effective if p1210 = 6 and p1210 = 16. Parameters Faults without automatic restart •...
Page 512 Functions, monitoring and protective functions 9.3 Drive functions Two different situations are possible here: 1. The drive rotates as a result of external influences, such as water (pump drives) or air (fan drives). In this case, the drive can also rotate against the direction of rotation. 2.
Page 513 Functions, monitoring and protective functions 9.3 Drive functions Once the frequency has been found, the motor is magnetized. The output voltage during the magnetization time (p0346) is increased to the voltage value yielded from the V/f characteristic (see "Flying restart"). ●...
Page 514 Functions, monitoring and protective functions 9.3 Drive functions Flying restart without encoder for long cables In the case of long motor cables, the procedure described above lead to problems during a flying restart. In such cases, the following settings can improve the flying restart function: ●...
Page 515 Functions, monitoring and protective functions 9.3 Drive functions The following condition code bits are available for the fast flying restart: ● For V/f control: r1204.14 (fast flying start activated). ● For vector control: r1205.16 (fast flying restart activated) or r1205.17 (fast flying restart finished).
Page 516 Functions, monitoring and protective functions 9.3 Drive functions WARNING Unexpected movement of the motor when flying restart is activated When "flying restart" (p1200) is activated, the drive may still be accelerated by the search current despite the fact that it is at standstill and the setpoint is 0! For this reason, entering the operating area of the motor when it is in this condition can result in death, serious injury, or property damage.
Page 517 Functions, monitoring and protective functions 9.3 Drive functions 9.3.7 Checking for a short-circuit/ground fault at a motor When switching on the power unit, test pulses can be generated that check the connection between the power unit and motor - or the motor winding itself - for a short-circuit or ground fault.
Page 518 Functions, monitoring and protective functions 9.3 Drive functions 9.3.8 Motor changeover 9.3.8.1 Description The motor data set changeover is used, for example, for: ● Changing over between different motors ● Motor data adaptation Note Switch to a rotating motor To switch to a rotating motor, the "flying restart" function must be activated. 9.3.8.2 Example of changing over between two motors Preconditions...
Page 519 Functions, monitoring and protective functions 9.3 Drive functions Table 9- 4 Settings for motor changeover (example) Parameter Settings Comment p0130 Configure 2 MDS p0180 Configure 2 DDS p0186[0..1] 0, 1 The MDS are assigned to the DDS. p0820 Digital input, DDS selection The digital input to change over the motor is selected via the DDS.
Page 520 Functions, monitoring and protective functions 9.3 Drive functions 9.3.8.3 Function diagrams FP 8565 Drive Data Sets (DDS) FP 8575 Motor Data Sets (MDS) 9.3.8.4 Parameters Drive data set DDS effective • r0051 Motor Data Sets (MDS), count • p0130 Drive Data Sets (DDS), count •...
Page 521 Functions, monitoring and protective functions 9.3 Drive functions Features ● There are 10 interpolation points to represent the friction characteristic. ● An automatic function supports the friction characteristic plot. ● A connector output (r3841) can be interconnected as friction torque (p1569). ●...
Page 522 Functions, monitoring and protective functions 9.3 Drive functions Parameters Friction characteristic, value n0 • p3820 • ... Friction characteristic, value M9 • p3839 Friction characteristic, status word • r3840 Friction characteristic, output • r3841 Activate friction characteristic • p3842 Friction characteristic smoothing time friction moment difference •...
Page 523 Functions, monitoring and protective functions 9.3 Drive functions 9.3.10.2 External armature short-circuit braking Description External armature short circuit braking is only available for synchronous motors. It is used preferably when braking in an emergency, if controlled braking via the drive is no longer possible (for example, in the event of a power failure, an EMERGENCY OFF, etc.) or if no regenerative infeed is used.
Page 524 Functions, monitoring and protective functions 9.3 Drive functions Parameters Motor type selection • p0300 BI: Armature short-circuit/DC braking activation • p1230 Armature short-circuit/DC braking configuration • p1231 • 1: External armature short circuit with contactor feedback signal • 2: External armature short-circuit without contactor feedback signal BI: External armature short circuit, contactor feedback signal •...
Page 525 Functions, monitoring and protective functions 9.3 Drive functions WARNING Motor accelerates uncontrollably for pulling loads For pulling loads, for an armature short circuit, the motor can uncontrollably accelerate if a mechanical brake is not additionally used. If the motor accelerates uncontrollably this can result in severe injury or death.
Page 526 Functions, monitoring and protective functions 9.3 Drive functions 9.3.10.4 DC braking Description DC braking is only available for induction motors. It is used preferably when braking in an emergency, if controlled braking via the drive is no longer possible (for example, in the event of a power failure, an EMERGENCY OFF, etc.) or if no regenerative infeed is used.
Page 527 Functions, monitoring and protective functions 9.3 Drive functions Withdrawing the input signal for DC braking If DC braking is withdrawn, the drive returns to its selected operating mode. The following applies: ● Vector control (controlled with or without encoder): If the "flying restart" function is activated, the drive is synchronized with the motor frequency and then returns to closed-loop controlled mode.
Page 528 Functions, monitoring and protective functions 9.3 Drive functions Parameters Motor type selection • p0300 Motor encoder fault response: ENCODER • p0491 Threshold for standstill detection • p1226 BI: Armature short-circuit/DC braking activation • p1230 Armature short-circuit/DC braking configuration • p1231 •...
Page 529 Functions, monitoring and protective functions 9.3 Drive functions 9.3.11.2 Default pulse frequencies The following maximum output frequencies can be achieved with the default pulse frequencies listed below. Table 9- 5 Maximum output frequency with default pulse frequency Converter rating Default pulse frequency Maximum output frequency [HP (kW)]  ...
Page 530 Functions, monitoring and protective functions 9.3 Drive functions 6. After entering the frequency in p0113, parameter p0009 on the Control Unit must be set to 0 "Ready" again. 7. The Control Unit re-initializes. After startup, the pulse frequencies recommended in r0114[i] (i = 1, 2, ...) can be entered in parameter p1800 "Pulse frequency"...
Page 531 Functions, monitoring and protective functions 9.3 Drive functions 9.3.12 Derating behavior with increased pulse frequency Description To reduce motor noise or to increase output frequency, the pulse frequency can be increased relative to the factory setting. The increase in the pulse frequency normally results in a reduction of the maximum output current (see "Technical data/current derating depending on the pulse frequency").
Page 532 Functions, monitoring and protective functions 9.3 Drive functions Deactivation of the variable pulse frequency By changing the parameter p0290 to "0" or "1" the variable pulse frequency is deactivated. Function diagram FP 8014 Signals and monitoring functions - thermal monitoring power module Parameters Power module overload I •...
Page 533 Functions, monitoring and protective functions 9.3 Drive functions Restrictions ● Pulse frequency wobbling can only be activated (p1810.2 = 1) if the following prerequisites are met: – The drive is in pulse inhibiting mode. – p1800 < 2 x 1000 / p0115[0] ●...
Page 534 Functions, monitoring and protective functions 9.3 Drive functions 9.3.14 Runtime (operating hours counter) Total system runtime The entire system runtime is displayed in r2114 (Control Unit); it is made up of r2114[0] (milliseconds) and r2114[1] (days). Index 0 indicates the system runtime in milliseconds; after reaching 86,400,000 ms (24 hours), the value is reset.
Page 535 Functions, monitoring and protective functions 9.3 Drive functions Time stamp mode The mode for the time stamp can be set via parameter p3100. Setting Explanation p3100 = 0 Time stamp operating hours p3100 = 1 Time stamp UTC format p3100 = 2 Time stamp operating hours + 01.01.2000 Additional setting for firmware V4.7 and above.
Page 536 Functions, monitoring and protective functions 9.3 Drive functions Note Deactivated functions in simulation mode The following functions are de-activated in simulation mode: • Motor data identification • Motor data identification, rotating without an encoder • Pole position identification No flying restart is carried-out for V/f control and encoderless closed-loop vector control. Note Activation of the binector output r0863.1 in simulation mode Binector output r0863.1 = 1 is set in simulation mode.
Page 537 Functions, monitoring and protective functions 9.3 Drive functions Note Drive data set changeover with differently set direction reversal Fault F7434 will be returned in the event of a drive data set changeover with different direction reversal settings and pulse enable. A reversal can be observed by checking parameters r0069 (phase currents) and r0089 (phase voltage).
Page 538 Functions, monitoring and protective functions 9.3 Drive functions Parameters Phase currents, actual value • r0069 Phase voltage, actual value • r0089 Encoder inversion actual value • p0410 Reverse the output phase sequence • p1820 Direction of rotation • p1821 9.3.17 Unit switchover Description Parameters and process variables for input and output can be switched to a suitable units...
Page 539 Functions, monitoring and protective functions 9.3 Drive functions Restrictions ● When a unit changeover occurs, rounding to the decimal places is carried out. This can mean that the original value might change by up to one decimal place. ● If a referenced form is selected and the reference parameters (e.g. p2000) are changed retrospectively, the physical significance of some of the control parameters is also adjusted, which can affect the control behavior.
Page 540 Functions, monitoring and protective functions 9.3 Drive functions Reference power • r2004 Reference angle • p2005 Reference temperature • p2006 Reference acceleration • p2007 9.3.18 Simple brake control Description The "Simple brake control" is used exclusively for the control of holding brakes. The holding brake is used to secure drives against unwanted motion when deactivated.
Page 541 Functions, monitoring and protective functions 9.3 Drive functions WARNING Improper use of simple brake control Accidents causing serious injury or death can occur if the basic brake control is incorrectly used. • Do no use the simple brake control for operational braking. •...
Page 542 Functions, monitoring and protective functions 9.3 Drive functions Notes on setting up the release time (p1216): ● The release time (p1216) should be set greater than the actual release time of the holding brake. As a result, the drive will not accelerate when the brake is closed. Notes for setting up the closing time (p1217): ●...
Page 543 Functions, monitoring and protective functions 9.3 Drive functions 9.3.19 Synchronization Description You can synchronize a motor with the supply using the "Synchronization" function and an existing voltage sensing module VSM10 (to measure the mains voltage). The connection to the mains or the required contactor control can take place using the existing bypass function or a higher-level controller.
Page 544 Functions, monitoring and protective functions 9.3 Drive functions CO: Sync network drive voltage difference • r3814 Sync network drive voltage difference threshold value • p3815[0...n] CO/BO: Sync network drive status word • r3819.0...7 9.3.20 Energy savings indicator for pumps, fans, and compressors Function of the energy savings indicator This function determines the amount of energy used by pumps, fans, and compressors and compares it with the extracted energy requirement for similar equipment equipped with a...
Page 545 Functions, monitoring and protective functions 9.3 Drive functions Figure 9-8 Potential for energy savings Legend for top characteristic: H[%] = Head, P[%] = Flow pressure, Q[%] = Flow rate, V[%] = Volumetric flow Legend for bottom characteristic: P[%] = Rated input of conveyor, n[%] = Speed of conveyor Interpolation points p3320 to p3329 for equipment curve with n = 100 %: P1...P5 = Rated input, n1...n5 = Speed in accordance with variable speed machine Converter cabinet units...
Page 546 Functions, monitoring and protective functions 9.3 Drive functions Adapting the pump, fan, or compressor characteristic The 5 interpolation points of the pump, fan, or compressor characteristic are entered using parameters p3320 to p3329. This characteristic can be configured individually for each drive data record.
Page 547 Functions, monitoring and protective functions 9.3 Drive functions 9.3.21 Write protection Description The write protection is used to prevent unintended changes to adjustable parameters. No password is required for write protection. Activating write protection The write protection can be activated as follows: ●...
Page 548 Functions, monitoring and protective functions 9.3 Drive functions Exceptions for activated write protection The following functions or adjustable parameters are excluded from write protection: ● Changing the access level (p0003) ● Commissioning of parameter filter (p0009) ● Module detection via LED (p0124, p0144, p0154) ●...
Page 549 Functions, monitoring and protective functions 9.3 Drive functions 9.3.22 Know-how protection 9.3.22.1 Description Know-how protection is used, for example, so that a machine manufacturer can encrypt its configuration know-how and protect it against modification and duplication. A password is required for know-how protection, and the saved data are encrypted. When know-how protection is activated, most of the adjustable parameters cannot be changed or read.
Page 550 Functions, monitoring and protective functions 9.3 Drive functions Note List of exceptions with activated know-how protection A list of the adjustable parameters which, in spite of activated know-how protection, can be changed, is provided in the List Manual. The list has the designation "KHP_WRITE_NO_LOCK". Functions that cannot be executed when know-how protection is active The following functions cannot be executed when know-how protection is active: ●...
Page 551 Functions, monitoring and protective functions 9.3 Drive functions Note List of adjustable parameters that are read-only when know-how protection is active A list of the setting parameters, which can only be read when know-how protection is activated, are provided in the List Manual. The list has the designation "KHP_ACTIVE_READ".
Page 552 Functions, monitoring and protective functions 9.3 Drive functions Note Password check for know-how protection and Windows language settings If the Windows language settings are changed after activating know-how protection, this can cause errors during a subsequent password verification. This is why you should use only ASCII characters for the password.
Page 553 Functions, monitoring and protective functions 9.3 Drive functions Note regarding deactivation of know-how protection Note Permanently or temporarily deactivating know-how protection Temporary deactivation means that know-how protection will be reactivated after a POWER ON. Data will continue to be saved on the memory card as encrypted data. The reactivation of know-how protection is carried out with the existing password.
Page 554 Functions, monitoring and protective functions 9.3 Drive functions Note Changing parameter p7763 After a change in parameter p7763, a "Load to PG" operation is required so that the index field of parameter p7764 is adapted. With the factory setting, the exception list of the Control Unit consists of one parameter (p7763 = 1).
Page 555 Functions, monitoring and protective functions 9.3 Drive functions Replacement of a damaged memory card or a defective control unit at the end customer Assumptions: ● The drive is protected with know-how protection and memory card copy protection ● The end customer has a replacement memory card or a replacement control unit on site. ●...
Page 556 Functions, monitoring and protective functions 9.3 Drive functions 9.3.23 Emergency operation Description The emergency operation, Essential Service Mode (ESM), provides the option of operating the drive if needed, for as long as possible, even when errors occur. This function can be used, for example, in applications in which an unintended stoppage can cause major secondary damage.
Page 557 Functions, monitoring and protective functions 9.3 Drive functions WARNING Active essential service mode and selection of "Safe Torque Off" Using the essential service mode and simultaneously using a Safety Integrated function can lead to the essential service mode being exited, and can therefore result in death or severe injury, e.g.
Page 558 Functions, monitoring and protective functions 9.3 Drive functions Additional interconnection after commissioning Carry out the additional interconnection after commissioning. Table 9- 7 Additional interconnection for emergency operation Sink Source Parameters Description Parameters Description p1207 BI: Automatic restart (AR) - connec- A_INF r1214.2 Restart active...
Page 559 Functions, monitoring and protective functions 9.3 Drive functions Direction of rotation in emergency operation Depending on your system, you may have to invert the setpoint locally for emergency operation. To do this, parameter p3883 can be linked with a free digital input: ●...
Page 560 Functions, monitoring and protective functions 9.3 Drive functions Function diagrams FP 3040 Setpoint channel - Direction limitation and direction reversal FP 7033 Technology functions - Emergency operation (ESM, Essential Service Mode Parameters BI: ESM activation signal source • p3880 ESM setpoint source •...
Page 561 Functions, monitoring and protective functions 9.3 Drive functions Data transmission Access is via unsecure transmission (http) or secure transmission (https). The type of transmission is specified by the input of the corresponding address. For safety reasons, secure transmission can be forced by deactivation of the http port. Access The Web server is accessed via the following interfaces: ●...
Page 562 2. In the search screen, select "S120" as the DriveType and "Web Server" as the Speciality. 3. Click the desired brief information in the list of results. The corresponding brief information is then displayed in the SIEMENS Industry Online Support. From there, you can then download a detailed description as a PDF file.
Page 563 Functions, monitoring and protective functions 9.3 Drive functions Starting the Web server 1. Enter the IP address of the SINAMICS drive in the address line of the Internet browsers (e.g. http://169.254.11.22). Confirm with <Return>. The start page of the Web server opens. The most important data of your drive is displayed.
Page 564 Functions, monitoring and protective functions 9.3 Drive functions Figure 9-10 Start page after logging in After logging in, you can open the various display areas of the Web server using the navigation on the left side. Logout If you no longer require the Web server or want to block the detailed display areas, you can log out.
Page 565 Functions, monitoring and protective functions 9.3 Drive functions 9.3.24.3 Web server configuration Configuration using STARTER The configuration dialog is called by selecting the drive in the project navigator and selecting "Web server" in the context menu. Figure 9-11 Configuring the Web server using STARTER Activating the Web server The Web server is activated in the factory setting.
Page 566 Functions, monitoring and protective functions 9.3 Drive functions Note Secure passwords SINAMICS does not specify any password rules for the assignment of passwords. You can therefore assign any passwords without restriction. No check is made for illegal characters or existing passwords. Therefore, as the user, you are responsible for the required password security.
Page 567 Functions, monitoring and protective functions 9.3 Drive functions Diagnostics This menu command is used to display the operating state for each drive object on the "Service overview" tab. Color coding is also used to show whether a fault or alarm is pending for the respective drive object.
Page 568 Functions, monitoring and protective functions 9.3 Drive functions 9.3.24.5 Overview of important parameters IE IP Address of Station active • r8911 PN IP Address of Station active • r8931 Web server configuration • p8986 Web server port assignment • p8987[0...1] 9.3.25 Tolerant encoder monitoring 9.3.25.1...
Page 569 Functions, monitoring and protective functions 9.3 Drive functions Terminology Figure 9-12 Terminology Commissioning The tolerant encoder monitoring is commissioned using parameters p0437 and r0459. r0458.12 = 1 indicates whether the hardware supports the expanded encoder properties. Note Commissioning the encoder monitoring The tolerant encoder monitoring functions can only be parameterized when the encoder is commissioned (p0010 = 4).
Page 570 Functions, monitoring and protective functions 9.3 Drive functions If you selected your encoder from the list of parameter p0400, then the values above are pre-selected and cannot be changed (also refer to the information on p0400 in the List Manual). Deactivating track monitoring With activated encoder track monitoring, the function can be deactivated by setting p0437.26 = 1.
Page 571 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.4 Freezing the actual speed for dn/dt errors If, for high speed changes, the dn/dt monitoring function responds, then the "Freeze speed actual value for dn/dt errors" function allows the speed actual value to be briefly "frozen" therefore equalizing the speed change.
Page 572 Functions, monitoring and protective functions 9.3 Drive functions Effect The influence of the filter time on the maximum possible speed can be calculated as follows: n_max [rpm] = 60 / (p0408 x 2 x r0452) Here, p0408 is the pulse number of the rotary encoder. Example Specifications: ●...
Page 573 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.7 Signal edge evaluation (1x, 4x) The "signal edge evaluation" function allows squarewave encoders with higher production tolerances or older encoders to be used. Using this function, a "steadier" speed actual value is calculated for encoders with an uneven pulse duty factor of the encoder signals.
Page 574 Functions, monitoring and protective functions 9.3 Drive functions Commissioning The desired measuring time is entered in parameter p0453. A speed actual value of "0" is output, if, within this time, no pulses are detected from the A/B track. 9.3.25.9 Sliding averaging of the speed actual value For slow-speed drives (<...
Page 575 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.11 Pulse number correction for faults Interference currents or other EMC faults can falsify encoder evaluation. However, it is possible to correct the measured signals using the zero marks. Commissioning "Pulse number correction for faults" is activated with p0437.2 = 1. The permissible tolerance for the zero mark distance in encoder pulses is a set using p4680.
Page 576 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.12 "Tolerance band pulse number" monitoring This function monitors the number of encoder pulses between two zero marks. An alarm is output if the number lies outside a tolerance band that can be selected. Commissioning "Monitoring tolerance band, pulse number"...
Page 577 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.13 Troubleshooting, causes and remedies Table 9- 8 Fault profiles, possible causes and remedies Fault profile Fault description Remedy No fault – F3x101 (zero mark Check that the connection failed) assignment is correct (A interchanged with –A or B interchanged with –B) F3x100 (Zero mark...
Page 578 Functions, monitoring and protective functions 9.3 Drive functions Fault profile Fault description Remedy Zero mark too wide Use edge evaluation of the zero mark EMC faults Use an adjustable hardware filter Zero mark too early/late Use rotor position adaptation or pulse (interference pulse or number correction in the pulse loss on the A/B...
Page 579 Functions, monitoring and protective functions 9.3 Drive functions 9.3.25.14 Tolerance window and correction Figure 9-13 Tolerance window and correction 9.3.25.15 Dependencies The following functions for tolerant encoder monitoring can be freely combined. ● Encoder track monitoring – p0405.2 "Track monitoring" –...
Page 580 Functions, monitoring and protective functions 9.3 Drive functions ● Adjustable hardware filter – p0438 "Square-wave encoder filter time" – r0452 "Square-wave encoder filter time display" ● Edge evaluation of the zero mark – p0437.1 "Zero mark edge detection" – p04680 "Zero mark monitoring tolerance permissible" –...
Page 581 Functions, monitoring and protective functions 9.3 Drive functions ● "Tolerance band pulse number" monitoring (also requires "Rotor position adaptation" and "Pulse number correction for faults") – p0437.2 "Correction position actual value X IS 1" – p0437.7 "Uncorrected encoder pulses accumulate" –...
Page 582 Functions, monitoring and protective functions 9.3 Drive functions 9.3.26 Position tracking 9.3.26.1 General information Terminology ● Encoder range The encoder range is the position area that can itself represent the absolute encoder. ● Singleturn encoder A singleturn encoder is a rotating absolute encoder, which provides an absolute image of the position within one encoder revolution.
Page 583 Functions, monitoring and protective functions 9.3 Drive functions The encoder position actual value in r0483 (must be requested via GnSTW.13) is limited to places. When position tracking (p0411.0 = 0) is deactivated, the encoder actual position value r0483 comprises the following position information: ●...
Page 584 Functions, monitoring and protective functions 9.3 Drive functions If the power supply of the control module must be powered-down, then the number of overflows must be saved in a non-volatile memory so that after powering-up the position of the load can be uniquely and clearly determined. Example: ●...
Page 585 Functions, monitoring and protective functions 9.3 Drive functions Features ● Configuration via p0411 ● Virtual multiturn via p0412 ● Tolerance window for monitoring the position at power ON p0413 ● Input of the measuring gear via p0432 and p0433 ● Display via r0483 Measuring gear configuration (p0411) The following points can be set by configuring this parameter: ●...
Page 586 Functions, monitoring and protective functions 9.3 Drive functions Tolerance window (p0413) After switching on, the difference between the stored position and the actual position is determined and, depending on the result, the following is initiated: ● Difference within the tolerance window The position is reproduced based on the actual encoder value.
Page 587 Functions, monitoring and protective functions 9.3 Drive functions Function diagram FP 4704 Position and temperature sensing, encoders 1 ... 3 Parameters Gear unit type selection • p0402 Measuring gear configuration • p0411 Measuring gear, absolute encoder, rotary revolutions, virtual • p0412 Measuring gear, position tracking tolerance window •...
Page 588 Functions, monitoring and protective functions 9.4 Extended functions Extended functions 9.4.1 Technology controller Description The "technology controller" function module allows simple control functions to be implemented, e.g.: ● Level control ● Temperature control ● Dancer roll position control ● Pressure control ●...
Page 589 Functions, monitoring and protective functions 9.4 Extended functions The output can be scaled via parameter p2295 and the control direction reversed. It can be limited via parameters p2291 and p2292 and interconnected as required via a connector output (r2294). The actual value can be integrated, for example, via an analog input on the TM31. If a PID controller has to be used for control reasons, the D component is switched to the setpoint / actual value difference (p2263 = 1) unlike in the factory setting.
Page 590 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-19 Level control: Controller structure Function diagrams FP 7950 Technology controller – Fixed values, binary selection FP 7951 Technology controller – Fixed values, direct selection FP 7954 Technology controller – motorized potentiometer FP 7958 Technology controller –...
Page 591 Functions, monitoring and protective functions 9.4 Extended functions 9.4.2 Bypass function The bypass function uses digital drive outputs to activate two contactors and uses digital inputs to evaluate the contactor’s feedback (e.g., via TM31). This circuit allows the motor to be switched to the drive or directly onto the supply line.
Page 592 Functions, monitoring and protective functions 9.4 Extended functions NOTICE Device damage as a result of incorrect phase sequence The target frequency r3804 is specified as an absolute value. It does not contain information about the direction of the rotating field (phase sequence)! If the phase sequence of the line voltage, which the system must synchronize with, does not match the motor voltage phase sequence then this results in incorrect synchronization.
Page 593 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-20 Typical circuit diagram for synchronized bypass overlap Note As a result of the overlap, when synchronizing back to the converter, the DC link voltage can increase; in the worst case scenario this can result in a fault trip. It is possible to activate an overvoltage protection function, which, when a Vdc max threshold (r1242) is reached, the pulses are inhibited;...
Page 594 Functions, monitoring and protective functions 9.4 Extended functions Parameter assignment Once the synchronized bypass with overlap (p1260 = 1) function has been activated, the following parameters must be set. Table 9- 9 Parameter settings for synchronized bypass with overlap Parameter Description r1261.0 Signal "Command switch motor - power unit"...
Page 595 Functions, monitoring and protective functions 9.4 Extended functions Transfer of motor to the line supply (contactors K1 and K2 are controlled by the converter): ● The initial state is as follows: Contactor K1 is closed, contactor K2 is open, and the motor is operated by the drive.
Page 596 Functions, monitoring and protective functions 9.4 Extended functions 9.4.2.2 Synchronized bypass without overlap (p1260 = 2) Description When “Synchronized bypass without overlap (p1260 = 2)” is activated, contactor K2 (to be closed) is only closed when contactor K1 is opened (anticipatory type synchronization). During this time, the motor is not connected to the mains, and its speed is determined by the load and the friction.
Page 597 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-22 Example: Circuit for synchronized bypass without overlap Activation The synchronized bypass without overlap (p1260 = 2) function can only be activated using a control signal. It cannot be activated using a speed threshold. Parameter assignment Once the synchronized bypass without overlap (p1260 = 2) function has been activated, the following parameters must be set.
Page 598 Functions, monitoring and protective functions 9.4 Extended functions 9.4.2.3 Bypass without synchronization (p1260 = 3) Description When the motor is transferred to the supply, contactor K1 is opened (following drive pulse inhibit). The system then waits for the motor excitation time to elapse, after which contactor K2 is closed, connecting the motor directly across the line.
Page 599 Functions, monitoring and protective functions 9.4 Extended functions Activation The bypass without synchronization (p1260 = 3) can be triggered using the following signals (p1267): ● Bypass using control signal (p1267.0 = 1): The bypass is triggered using a digital signal (p1266), e.g. from a higher-level automation system.
Page 600 Functions, monitoring and protective functions 9.4 Extended functions 9.4.2.4 Function diagram FP 7020 Synchronization 9.4.2.5 Parameters Bypass function Flying restart operating mode • p1200 Bypass configuration • p1260 CO/BO: Bypass control/status word • r1261 Bypass dead time • p1262 Debypass (revert to drive) delay time •...
Page 601 Functions, monitoring and protective functions 9.4 Extended functions 9.4.3 Extended brake control Description The "Extended brake control" function module allows complex braking control for motor holding brakes and holding brakes for example. The brake is controlled as follows (the sequence reflects the priority): ●...
Page 602 Functions, monitoring and protective functions 9.4 Extended functions Example 1: Starting against a closed brake When the device is switched on, the setpoint is enabled immediately (if other enable signals are issued), even if the brake has not yet been released (p1152 = 1). The factory setting p1152 = r0899.15 must be separated here.
Page 603 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-24 Example: Service brake on a crane drive Control and status messages for extended brake control Table 9- 12 Control of extended brake control Signal name Binector input Control word sequence control/ interconnection parameters Enable speed setpoint p1142 BI: Enable speed setpoint...
Page 604 Functions, monitoring and protective functions 9.4 Extended functions Table 9- 13 Status message of extended brake control Signal name Parameter Brake status word Command, release brake (continuous signal) r1229.1 B_STW.1 Pulse enable, extended brake control r1229.3 B_STW.3 Brake does not release r1229.4 B_STW.4 Brake does not close...
Page 605 Functions, monitoring and protective functions 9.4 Extended functions Release/apply brake BI: Unconditionally release holding brake • p0855 BI: Unconditionally apply holding brake • p0858 Motor holding brake release time • p1216 Motor holding brake closing time • p1217 BI: Release motor holding brake •...
Page 606 Functions, monitoring and protective functions 9.4 Extended functions 9.4.4 Extended monitoring functions Description The "extended monitoring functions" function module enables additional monitoring functions: ● Speed setpoint monitoring: |n_set| ≤ p2161 ● Speed setpoint monitoring: n_set > 0 ● Load monitoring Description of load monitoring This function monitors power transmission between the motor and the working machine.
Page 607 Functions, monitoring and protective functions 9.4 Extended functions Commissioning The "extended monitoring functions" function module can be activated by running the commissioning wizard. Parameter r0108.17 indicates whether the function module has been activated. Function diagrams FP 8010 Speed messages 1 FP 8011 Speed messages 2 FP 8013...
Page 608 Functions, monitoring and protective functions 9.4 Extended functions 9.4.5 Moment of inertia estimator Background From the load moment of inertia and the speed setpoint change, the inverter calculates the accelerating torque required for the motor. Via the speed controller precontrol, the accelerating torque specifies the main percentage of the torque setpoint.
Page 609 Functions, monitoring and protective functions 9.4 Extended functions Calculating the load torque The load torque must first be determined to determine the moment of inertia. Figure 9-29 Calculating the load torque Phases with constant speed not equal to zero are required to determine the load torque (e.g.
Page 610 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-30 Calculating the moment of inertia The moment of inertia J of the motor and load is then obtained from the accelerating torque and the angular acceleration α J = M / α...
Page 611 Functions, monitoring and protective functions 9.4 Extended functions The following bit combinations are possible: p5310.0 = 0, Moment of inertia precontrol not active p5310.1 = 0 p5310.0 = 0, Cyclic calculation of the coefficients without moment of inertia pre- p5310.1 = 1 control (commissioning) p5310.0 = 1, Moment of inertia precontrol activated (without cyclic calculation of...
Page 612 Functions, monitoring and protective functions 9.4 Extended functions Commissioning The "inertia estimator" function module can be activated by running the commissioning wizard. Parameter r0108.10 indicates whether the function module has been activated. Activating the moment of inertia estimator The moment of inertia estimator is deactivated in the factory setting. p1400.18 = 0, p1400.20 = 0, p1400.22 = 0.
Page 613 Functions, monitoring and protective functions 9.4 Extended functions Parameters Drive objects function module • r0108 Rated motor torque • r0333 motor moment of inertia • p0341 Ratio between the total and motor moment of inertia • p0342 Speed threshold for standstill detection •...
Page 614 Functions, monitoring and protective functions 9.4 Extended functions 9.4.6 Position control Description The "Closed-loop position control" function module includes: ● Position actual value conditioning (including the lower-level measuring probe evaluation and reference mark search) ● Position controller (including limitation, adaptation and pre-control calculation) ●...
Page 615 Functions, monitoring and protective functions 9.4 Extended functions 9.4.6.1 Position actual value conditioning Description The position actual value conditioning converts the actual position values into a neutral distance unit LU (Length Unit). For this purpose, the function block uses the Gn_XIST1, Gn_XIST2, Gn_STW and Gn_ZSW encoder interfaces available in the encoder evaluation/ motor controller.
Page 616 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-33 Position actual value conditioning An offset can be undertaken using connector input p2513 (actual position value conditioning offset) and a positive edge at the binector input p2512 (activate offset). When the "basic positioner"...
Page 617 Functions, monitoring and protective functions 9.4 Extended functions Indexed actual value acquisition The indexed position actual value acquisition permits e.g. length measurements on parts as well as the detection of axis positions by a higher-level controller (e.g. SIMATIC S7) in addition to the position control e.g.
Page 618 Functions, monitoring and protective functions 9.4 Extended functions The load position actual value in r2723 (must be requested via Gn_STW.13) is made up of the following information: ● Encoder pulses per revolution (p0408) ● Fine resolution per revolution (p0419) ● Virtual number of stored revolutions of a rotary absolute encoder (p2721) ●...
Page 619 Functions, monitoring and protective functions 9.4 Extended functions In this example, this means: ● Without position tracking, the position for +/- 4 encoder revolutions about r2521 = 0 LU can be reproduced. ● With position tracking, the position for +/- 12 encoder revolutions (+/- 12 load revolutions with load gear) can be reproduced (p2721 = 24).
Page 620 Functions, monitoring and protective functions 9.4 Extended functions With a rotary absolute encoder (p0404.1 = 1) with activated position tracking (p2720.0 = 1), p2721 can be used to enter a virtual multiturn resolution. Note If the gear factor is not equal to 1, then p2721 always refers to the load side. The virtual resolution, which is required for the load, is then set here.
Page 621 Functions, monitoring and protective functions 9.4 Extended functions Several drive data sets Position tracking of the load gear can be activated in multiple drive data sets. ● The load gear is DDS-dependent. ● Position tracking of the load gear is calculated only for the active drive data set and is EDS-dependent.
Page 622 Functions, monitoring and protective functions 9.4 Extended functions Table 9- 14 DDS changeover with load gear position tracking DDS p0186 p0187 p0188 p0189 Encoder Mechan. Load gear Changeover response (MDS) (encoder (encoder (encoder for position relation- position control ships tracking p2502 p2504/ p2505/...
Page 623 Functions, monitoring and protective functions 9.4 Extended functions DDS p0186 p0187 p0188 p0189 Encoder Mechan. Load gear Changeover response (MDS) (encoder (encoder (encoder for position relation- position control ships tracking p2502 p2504/ p2505/ p2506/ p2503 EDS0 EDS1 EDS2 encoder_1 disabled Pulse inhibit/operation: The referencing bit is reset.
Page 624 Functions, monitoring and protective functions 9.4 Extended functions Definitions: Position tracking is continued ● The behavior of the position tracking during the changeover is the same as it would have been had the data set not been changed. Position tracking is newly initiated ●...
Page 625 Functions, monitoring and protective functions 9.4 Extended functions Function diagrams FD 4010 Position actual value conditioning FP 4704 Position and temperature sensing, encoders 1...3 FP 4710 Speed act. value and pole pos. sens., motor enc. (encoder 1) Parameters LR encoder assignment •...
Page 626 Functions, monitoring and protective functions 9.4 Extended functions 9.4.6.2 Position controller Description The position controller is a PI controller. The P gain can be adapted using the product of connector input p2537 (position controller adaptation) and parameter p2538 (Kp). Using connector input p2541 (limit), the speed setpoint of the position controller can be limited without pre-control.
Page 627 Functions, monitoring and protective functions 9.4 Extended functions 9.4.6.3 Monitoring functions Description The position controller monitors the standstill, positioning and following error. Figure 9-35 Zero-speed monitoring, positioning window Standstill (zero-speed) monitoring Zero-speed monitoring is activated via binector inputs p2551 (setpoint stationary) and p2542 (zero-speed window).
Page 628 Functions, monitoring and protective functions 9.4 Extended functions Following error monitoring Figure 9-36 Following error monitoring Following error monitoring is activated via p2546 (following error tolerance). If the value specified for the following error (r2563) is greater than p2546, fault F07452 is triggered and bit r2648.8 is reset.
Page 629 Functions, monitoring and protective functions 9.4 Extended functions Parameters CI: LR setpoint position • p2530 CI: LR actual position value • p2532 LR zero-speed window • p2542 LR zero-speed monitoring time • p2543 LR positioning window • p2544 LR position monitoring time •...
Page 630 Functions, monitoring and protective functions 9.4 Extended functions Once the function is complete (position determined for reference mark or measurement probe), r2526.1 (reference function active) and r2526.2 (measurement valid) continue to remain active and the measurement is provided by r2523 (reference measurement) until the corresponding input p2508 (activate reference mark searches) or p2509 (activate measurement probe evaluation) is reset (0 signal).
Page 631 Functions, monitoring and protective functions 9.4 Extended functions 9.4.7 Basic positioner Description The "basic positioner" function module (EPOS) is used for the absolute/relative positioning of linear and rotary axes (modulo) with motor encoders (indirect measuring system) or machine encoders (direct measuring system). For the basic positioner functionality, STARTER provides graphic guides through the configuration, commissioning and diagnostic functions.
Page 632 Functions, monitoring and protective functions 9.4 Extended functions ● Homing or adjustment – Setting reference point (with stationary axis) – Homing (separate mode including reversing cam functionality, automatic reversal of direction, homing to "cams and encoder zero mark" or only "encoder zero mark" or "external zero mark (BERO)") –...
Page 633 Functions, monitoring and protective functions 9.4 Extended functions Commissioning The "basic positioner" function module can be activated by running the commissioning Wizard. Parameter r0108.4 indicates whether the function module has been activated. 9.4.7.1 Mechanical system Description When mechanical force is transferred between a machine part and its drive, generally backlash occurs.
Page 634 Functions, monitoring and protective functions 9.4 Extended functions Table 9- 15 Activation of compensation value depending on p2604 p2604 (start direction) Travel direction Activation of the compensation value positive None negative immediately positive immediately negative None Modulo offset Figure 9-39 Modulo offset A modulo axis has an unrestricted travel range.
Page 635 Functions, monitoring and protective functions 9.4 Extended functions Function diagrams FP 3635 Interpolator FD 4010 Position actual value conditioning Parameters EPOS modulo offset modulo range • p2576 BI: EPOS modulo offset activation • p2577 EPOS backlash compensation • p2583 CO/BO: EPOS status word 2 •...
Page 636 Functions, monitoring and protective functions 9.4 Extended functions Maximum velocity The maximum velocity of an axis is defined using parameter p2571. The velocity should not be set to be greater than the maximum speeds in r1084 and r1087. The drive is limited to this velocity if a higher velocity is specified or programmed via the override (p2646) for the reference point approach or is programmed in the traversing block.
Page 637 Functions, monitoring and protective functions 9.4 Extended functions Note PROFIdrive telegram 110 When using the PROFIdrive message frame 110, the velocity override is already connected and has to be supplied by the message frame. Software limit switch The connector inputs p2578 (software limit switch, minus) and p2579 (software limit switch, plus) restrict the setpoint position if the following preconditions are satisfied: ●...
Page 638 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-40 Jerk limitation deactivated Jerk limitation can be used to achieve a ramp-like change of both variables, which ensures "smooth" acceleration and braking as shown in the diagram below. Ideally, acceleration and deceleration should be linear.
Page 639 Functions, monitoring and protective functions 9.4 Extended functions Starting against a closed brake Under EPOS, if the drive should start against a closed brake, for example, for a suspended load, then the enable signal p0899.2 is briefly withdrawn. The drive pulses are canceled and fault F07490 is output.
Page 640 Functions, monitoring and protective functions 9.4 Extended functions 9.4.7.3 Basic positioner and safe setpoint velocity limitation If safe speed monitoring (SLS) or the safe direction motion monitoring (SDI) is also to be used at the same time as the EPOS positioning function, EPOS must be informed about the activated monitoring limits.
Page 641 Functions, monitoring and protective functions 9.4 Extended functions The following types of referencing are available: ● Setting reference point (all encoder types) ● Active referencing (reference point approach (p2597 = 0), with incremental encoder): – Referencing cam and encoder zero mark (p2607 = 1) –...
Page 642 Functions, monitoring and protective functions 9.4 Extended functions Note Re-calibrate after an adjustment loss If an adjustment is lost on an already adjusted axis, the axis will remain unadjusted even after a POWER ON of the drive unit. The axis needs to be adjusted again in such cases. Rotary absolute encoder During adjustment with the rotary absolute encoder, a range is aligned symmetrically around the zero point with half the encoder range within which the position is restored after switch...
Page 643 Functions, monitoring and protective functions 9.4 Extended functions Reference point approach of incremental measuring systems The reference point approach (when using an incremental measuring system) is used to move the drive to its reference point. The entire referencing cycle is controlled and monitored by the drive.
Page 644 Functions, monitoring and protective functions 9.4 Extended functions ● Reference point approach, step 1: travel to reference cam If there is no reference cam present (p2607 = 0), go to step 2. When the referencing process is started, the drive accelerates at maximum acceleration (p2572) to the reference cam approach velocity (p2605).
Page 645 Functions, monitoring and protective functions 9.4 Extended functions Note The velocity override is effective during the search for the cam. By changing the encoder data set, status signal r2684.11 (reference point set) is reset. The cam switch must be able to delivery both a rising and a falling edge. During the reference point approach when evaluating the sensor zero mark, the 0/1 edge is evaluated with increasing actual position values and the 1/0 edge with falling actual position values.
Page 646 Functions, monitoring and protective functions 9.4 Extended functions Note In this case the direction of approach to the encoder zero mark is the opposite to the axes with reference cams! – External zero mark available (p0495 ≠ 0 or p0494 ≠ 0) *), no reference cams (p2607 = 0): Synchronization to an external zero mark begins as soon as the signal at binector input p2595 (start referencing) is detected.
Page 647 Functions, monitoring and protective functions 9.4 Extended functions Flying referencing Inaccuracies in the actual value acquisition are compensated with flying referencing. This increases the load-side positioning accuracy. The "on-the-fly referencing" mode (also known as post-referencing), which is selected using a "1" signal at binector input p2597 (select referencing type), can be used in every mode (jogging, traversing block and direct setpoint input for positioning/setup) and is superimposed on the currently active mode.
Page 648 Functions, monitoring and protective functions 9.4 Extended functions Note Flying referencing is not an active operating mode. It is superimposed by an active operating mode. In contrast to reference point approach, flying referencing can be carried out superimposed by the machine process. As standard, for flying referencing, measuring probe evaluation is used;...
Page 649 Functions, monitoring and protective functions 9.4 Extended functions Table 9- 16 DDS switch without load gear position tracking DDS p0186 p0187 p0188 p0189 Encoder Mechan. Load gear Changeover response for posi- relation- position (MDS) (encoder_1) (encoder_2) (encoder_3) tion ships tracking control p2504/ p2502...
Page 650 Functions, monitoring and protective functions 9.4 Extended functions Function diagrams FP 3612 Referencing/reference point approach operating mode FP 3614 Flying referencing operating mode Parameters Equivalent zero mark input terminal • p0494[0...n] Equivalent zero mark input terminal • p0495 BI: EPOS set reference point •...
Page 651 Functions, monitoring and protective functions 9.4 Extended functions The diagram shows an application example for referencing with several zero marks per revolution and selecting the correct zero mark using a BERO signal. By using a reduction gear between the motor and the load, the drive detects several revolutions of the motor per mechanical revolution of the load - and therefore also several encoder zero marks.
Page 652 Functions, monitoring and protective functions 9.4 Extended functions Evaluating the BERO signal The positive or the negative edge of the BERO signal can be evaluated: ● Positive edge (factory setting) For referencing with a positive edge evaluation of the BERO signal, the encoder interface supplies the position of that reference mark, which is directly detected after the positive edge of the BERO signal.
Page 653 Functions, monitoring and protective functions 9.4 Extended functions Parameters Probe 1, input terminal • p0488 Probe 2, input terminal • p0489 Zero mark selection, input terminal • p0493 Equivalent zero mark, input terminal • p0495 Probe, input terminal • p0580 Central probe, input terminal •...
Page 654 Functions, monitoring and protective functions 9.4 Extended functions For a gearbox to convert from 2 motor revolutions to 1 load revolutions, set: ● p9521 = 1 ● p9522 = 2 ● p2504 = 2 ● p2505 = 1 Example 2: Safety Integrated Extended functions monitors the linear axis using the rotating motor encoder.
Page 655 Functions, monitoring and protective functions 9.4 Extended functions Figure 9-47 Example 3: Rotary encoder for EPOS and Safety Integrated Using the spindle pitch parameterized in parameter p9520, rotary motion is converted into linear motion. EPOS does not take into account spindle pitch. Instead, the LUs are defined in the number of load revolutions in p2506.
Page 656 Functions, monitoring and protective functions 9.4 Extended functions All parameters which describe a traversing task are effective during a block change after the following events: ● If the corresponding traversing block number is selected using binector inputs p2625 to p2630 (block selection bits 0...5) and is started using the signal at binector input p2631 (activate traversing task).
Page 657 Functions, monitoring and protective functions 9.4 Extended functions 0011, CONTINUE_EXTERNAL: Same as "CONTINUE_ON-THE-FLY", except that an instant block change can be triggered up to the braking point by a 0/1 edge. For p2632 = 1, the 0/1 edge can be triggered via the binector input p2633 or for p2632 = 0 via the measuring probe input p2661, which is connected to parameter r2526.2 of the "position control"...
Page 658 Functions, monitoring and protective functions 9.4 Extended functions POSITIONING The POSITIONING task initiates motion. The following parameters are evaluated: ● p2616[x]: Block number ● p2617[x]: Position ● p2618[x]: Velocity ● p2619[x]: Acceleration override ● p2620[x]: Deceleration override ● p2623[x]: Task mode The task is executed until the target position is reached.
Page 659 Functions, monitoring and protective functions 9.4 Extended functions ● Motion is interrupted by the control signal "do not reject traversing task/reject traversing task" (p2641). ● An external block change is triggered (with the appropriate continuation condition). The following parameters are relevant: ●...
Page 660 Functions, monitoring and protective functions 9.4 Extended functions Regardless of the parameterized continuation condition of the task preceding the WAIT task, a precise stop is always carried out here before the delay time. The WAIT task can be executed by an external block change. Possible continuation conditions include END, CONTINUE_WITH_STOP, CONTINUE_EXTERNAL, CONTINUE_EXTERNAL_WAIT, and CONTINUE_EXTERNAL_ALARM.
Page 661 Functions, monitoring and protective functions 9.4 Extended functions Parameters EPOS traversing block, block number • p2616 EPOS traversing block, position • p2617 EPOS traversing block, velocity • p2618 EPOS traversing block, acceleration override • p2619 EPOS traversing block, delay override •...
Page 662 Functions, monitoring and protective functions 9.4 Extended functions Fixed stop reached As soon as the axis comes into contact with the mechanical fixed stop, the closedloop control in the drive raises the torque so that the axis can move on. The torque increases up to the value specified in the task and then remains constant.
Page 663 Functions, monitoring and protective functions 9.4 Extended functions Fixed stop is not reached If the brake application point is reached without the "fixed stop reached" status being detected, then the fault F07485 "Fixed stop is not reached" is output with fault reaction OFF1, the torque limit is canceled and the drive cancels the traversing block.
Page 664 Functions, monitoring and protective functions 9.4 Extended functions Function diagrams FP 3616 Traversing blocks mode (r0108.4 = 1) FP 3617 Traversing to fixed stop (r0108.4 = 1) FD 4025 Dynamic following error monitoring, cam controllers (r0108.3 = 1) Parameters CI: Torque limit, upper/motoring, scaling •...
Page 665 Functions, monitoring and protective functions 9.4 Extended functions The direct setpoint input function is activated by p2647 = 1. A distinction is made between two modes: positioning mode (p2653 = 0) and setup mode (p2653 = 1). ● In "positioning" mode, the parameters (position, velocity, acceleration and deceleration) can be used to carry out absolute (p2648 = 1) or relative (p2648 = 0) positioning with the parameter p2690 (fixed setpoint position).
Page 666 Functions, monitoring and protective functions 9.4 Extended functions Intermediate stop and reject traversing task The intermediate stop is activated by a 0 signal at p2640. After activation, the system brakes with the parameterized deceleration value (p2620 or p2645). The current traversing task can be rejected by a 0 signal at p2641. After activation, the system brakes with the maximum deceleration (p2573).
Page 667 Functions, monitoring and protective functions 9.4 Extended functions 9.4.7.10 Jogging Description Parameter p2591 can be used to switch between "Incremental jog" and "Jog velocity". Jog signals p2589 and p2590 are used to specify the travel distances p2587 and/or p2588 and the velocities p2585 and p2586. The traversing distances are only effective for a "1" signal at p2591 (jog, incremental).
Page 668 Functions, monitoring and protective functions 9.4 Extended functions Motion command active (r2684.15) The "Motion command active" status signal indicates that a motion command is active. A motion command covers all of the movements carried out (including jog, setup etc.). In contrast to the "Setpoint stationary"...
Page 669 Functions, monitoring and protective functions 9.4 Extended functions Following error in tolerance (r2684.8) When the axis is traversed in closed-loop position-controlled mode, the permissible following error is calculated from the current velocity and the selected Kv factor on the basis of a model.
Page 670 Functions, monitoring and protective functions 9.4 Extended functions 9.4.8 Parameterizable bandstop filters for the active infeed Description With the "Additional controls" function module, parameterizable bandstop filters can be used with whose help path resonances can be attenuated. The main application of these bandstop filters is in weak networks in which the resonance point of the line filter can drop to one quarter of the controller frequency.
Page 671 Functions, monitoring and protective functions 9.4 Extended functions Parameters Signal filter activated • p1656.4 Vdc-current value filter 5 type • p1677 Vdc-current value filter 5 denominator natural frequency • p1678 Vdc-current value filter 5 denominator damping • p1679 Vdc-current value filter 5 numerator natural frequency •...
Page 672 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Monitoring functions and protective functions 9.5.1 Power unit protection, general Description SINAMICS power modules offer comprehensive protection of power components. Table 9- 17 General power module protection Protection against: Protective measure Response Overcurrent...
Page 673 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.2 Thermal monitoring and overload responses Description The thermal power module monitor is responsible for identifying critical situations. Possible reactions can be assigned and used when alarm thresholds are exceeded to enable continued operation (e.g., with reduced power) and prevent immediate shutdown.
Page 674 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Overload responses The power module responds with alarm A07805. The Control Unit initiates the responses assigned via p0290 at the same time that the alarm is issued. Possible responses include: ●...
Page 675 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.3 Blocking protection Description The "Motor blocked" fault is only triggered when the speed of the drive is below the adjustable speed threshold in p2175. With vector control, it must also be ensured that the speed controller is at the limit.
Page 676 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.4 Stall protection (vector control only) Description During speed control with an encoder, if the speed threshold set in p1744 for stall detection is exceeded, then r1408.11 (speed adaptation, speed deviation) is set. If the error threshold value set in p1745 is exceeded when in the low speed range (less than p1755 x (100 % - p1756)), r1408.12 (motor stalled) is set.
Page 677 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.5 Thermal motor protection 9.5.5.1 Description Description The priority of thermal motor protection is to identify critical situations. Possible reactions can be assigned (p0610) and used when alarm thresholds are exceeded to enable continued operation (e.g., with reduced power) and prevent immediate shutdown.
Page 678 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Temperature measurement via PT1000 The connection is made to user terminal block (TM31) at terminal X522:7/8. The measured temperature is limited to between –99 °C up to +188.6 °C and is available for further evaluation.
Page 679 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.5.4 Temperature sensor connection directly to the control interface module Temperature measurement via KTY The sensor is connected to terminals X41:3 (temp-) and X41:4 (temp+) on the Control Interface Module in the forward direction of the diode. ●...
Page 680 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.5.5 Temperature sensor evaluation Temperature measurement via KTY, PT100 or PT1000 ● When the alarm threshold is reached (set via p0604; factory state after commissioning 248 °F (120 °C)), alarm A07910 is triggered. Parameter p0610 can be used to set how the drive responds to the alarm triggered: –...
Page 681 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.5.6 Thermal motor models Thermal motor models are used so that thermal motor protection is ensured even without a temperature sensor or with a deactivated temperature sensor (p0600 = 0). The simultaneous use of temperature sensors and a thermal motor model also makes sense.
Page 682 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Commissioning the motor model The thermal I t motor model is activated via p0612.0 = 1, the expansions of the motor model can additionally be activated via p0612.8 = 1. Note When commissioning the motor, thermal motor model 1 (p0612.0 = 1) including expansion (p0612.8 = 1) is automatically activated.
Page 683 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Taking into account the ambient temperature If, for thermal motor model 1, a temperature sensor has not been the configured, then motor module 1 automatically uses an ambient temperature of 20 °C for the calculation. You can enter one of these ambient temperatures deviating from the standard temperature as follows: 1.
Page 684 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.5.7 Function diagrams FP 8016 Thermal monitoring motor FP 8017 Thermal motor models FP 9576 TM31 - temperature evaluation (KTY/PTC) 9.5.5.8 Parameters Temperature sensor evaluation • r0035 CO: Motor temperature •...
Page 685 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Thermal motor model 2 (for induction motors) • p0344 Motor weight • p0612 Thermal motor model configuration • p0617 Stator thermally relevant iron component • p0618 Stator thermally relevant copper component •...
Page 686 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Selection of sensor types ● p4100[0...11] sets the sensor type for the respective temperature channel. ● r4105[0...11] indicates the actual value of the temperature channel. For switching temperature sensors, such as PTC and bimetallic NC contact, two limits are displayed symbolically: –...
Page 687 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Note Line resistance The value for the cable resistance in p4110[0...11] can also be entered directly. Line filter A mains filter is available to suppress radiated noise. Using p4121, the filter can be set to a 50 Hz or 60 Hz rated line frequency.
Page 688 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Note Connection diagram for 12 temperature channels The temperature sensors connected to a TM150 are not numbered consecutively. The first 6 temperature channels retain their numbering of 0 to 5. The other 6 temperature channels are consecutively numbered from 6 to 11, starting at terminal X531.
Page 689 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions Note Forming groups of temperature channels Only form groups of continuously measuring temperature sensors. Only the two temperatures -50 °C and +250 °C are assigned to switching temperature sensors PTC and bimetallic NC contact, depending on the switch status.
Page 690 Functions, monitoring and protective functions 9.5 Monitoring functions and protective functions 9.5.6.6 Function diagrams FP 9625 TM150 - Temperature evaluation structure (channel 0...11) FP 9626 TM150 - Temperature evaluation 1x2-, 3-, 4-wire (channel 0...5) FP 9627 TM150 - Temperature evaluation 2x2-wire (channel 0...11) 9.5.6.7 Parameters •...
Page 691 Diagnostics / faults and alarms 10.1 Chapter content This section provides information on the following: ● Information on available diagnostics and on eliminating the causes of errors Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 692 If you cannot identify the cause of the problem or you discover that components are defective, your regional office or sales office should contact Siemens Service and describe the problem in more detail. Addresses of contact persons are listed in the preface.
Page 693 Diagnostics / faults and alarms 10.2 Diagnostics Color Status Description Cyclic communication is not (yet) running. PROFIdrive Note: cyclic operation The PROFIdrive is ready for communication when the Control Unit is ready for operation (see LED RDY). Green Continuous light Cyclic communication is taking place.
Page 694 Diagnostics / faults and alarms 10.2 Diagnostics Table 10- 2 Description of the LEDs on the CU320-2 PN Control Unit Color Status Description RDY (READY) The electronics power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Page 695 Diagnostics / faults and alarms 10.2 Diagnostics Customer terminal module TM31 (-A60) Table 10- 3 Description of the LEDs on the TM31 Color Status Description READY The electronics power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communi- cation is taking place.
Page 696 The component is ready for operation. Flashing light There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Touching live parts of the DC link Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 697 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Touching live parts of the DC link Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 698 Diagnostics / faults and alarms 10.2 Diagnostics VSM - Interface Module in the Active Interface Module (-A2) Table 10- 8 Description of the LEDs on the Voltage Sensing Module Color State Description READY The electronic power supply is missing or lies outside the permissible tolerance range.
Page 699 Diagnostics / faults and alarms 10.2 Diagnostics SMC20 – Encoder evaluation (-B82) Table 10- 10 Description of the LEDs on the SMC20 Color State Description READY The electronic power supply is missing or lies outside the permissible tolerance range. Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Page 700 Diagnostics / faults and alarms 10.2 Diagnostics CBE20 – Communication Board Ethernet Table 10- 12 Description of the LEDs on ports 1-4 of the X1400 interface on the CBE20 Color Status Description Link port Electronics power supply is missing or outside permissible tolerance range (link missing or defective).
Page 701 Diagnostics / faults and alarms 10.2 Diagnostics Table 10- 14 Description of the OPT LED on the Control Unit Color Status Description Electronics power supply is missing or outside permissible tolerance range. The CBE20 is defective or not inserted. Green Continuous light CBE20 is ready and cyclic communication is taking place.
Page 702 Diagnostics / faults and alarms 10.2 Diagnostics 10.2.2 Diagnostics via parameters All Objects: Key diagnostic parameters (details in List Manual)  Parameter Name Description r0945 Fault code Displays the fault number. Index 0 is the most recent fault (last fault to have occurred). r0948 Fault time received in milliseconds Displays the system runtime in ms at which the fault occurred.
Page 703 Diagnostics / faults and alarms 10.2 Diagnostics Parameter Name Description r2054 PROFIBUS status Displays the status of the PROFIBUS interface. r8937 PN diagnostics Diagnostics display of the cyclic PROFINET connections. r9976[0..7] System utilization Displays the system load. The individual values (computation load and cyclic load) are measured over short time slices; from these values, the maximum, the minimum and the average value are generated and displayed in the appropriate indices.
Page 704 Diagnostics / faults and alarms 10.2 Diagnostics Parameter Name Description r0207 Rated power unit current Displays the rated power unit power for various load duty cycles. r0208 Rated power unit line supply voltage Displays the rated line supply voltage of the power unit. r0209 Power unit, maximum current Displays the maximum output current of the power unit.
Page 705 Diagnostics / faults and alarms 10.2 Diagnostics Parameter Name Description r0049 Motor data set/encoder data set effective (MDS, EDS) Displays the effective motor data set (MDS) and the effective encoder data sets (EDS). r0050 CO/BO: Command data set CDS effective Displays the effective command data set (CDS) r0051 CO/BO: Drive data set DDS effective...
Page 706 Diagnostics / faults and alarms 10.2 Diagnostics 10.2.3 Indicating and rectifying faults The device features a wide range of functions that protect the drive against damage if a fault occurs (faults and alarms). Indicating faults and alarms If a fault occurs, the drive displays the fault and/or alarm on the AOP30 operator panel. Faults are indicated by the red "FAULT"...
Page 707 Diagnostics / faults and alarms 10.3 Overview of alarms and faults 10.3 Overview of alarms and faults If a fault occurs, the drive indicates the fault and/or alarm. Faults and alarms are listed in a fault/alarm list, together with the following information: ●...
Page 708 Diagnostics / faults and alarms 10.3 Overview of alarms and faults 10.3.1 "External alarm 1" Causes Alarm A7850 ("External alarm 1") is triggered by the following optional protection device in the drive: ● PT100 tripping unit (option L97) Remedy When a fault is indicated, the following procedure is recommended: 1.
Page 709 Diagnostics / faults and alarms 10.3 Overview of alarms and faults 10.3.3 "External Fault 2" Causes Fault code F7861 "External Fault 2" is triggered when the braking resistor available with options L61/L62/L64/L65 is subject to thermal overload, thereby activating the thermostat. The drive is switched off with OFF2.
Page 710 Diagnostics / faults and alarms 10.3 Overview of alarms and faults Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 711 Maintenance and servicing 11.1 Chapter content This section provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the cabinet units ● Replacing device components when the unit is serviced ●...
Page 712 The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 713 Maintenance and servicing 11.3 Servicing 11.3 Servicing Servicing involves activities and procedures for maintaining and restoring the specified condition of the device. Required tools The following tools are required for replacing components: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ●...
Page 714 Maintenance and servicing 11.3 Servicing 11.3.1 Installation device Description The installation device is used for installing and removing the power blocks. It is used as an installation aid, which is placed in front of and secured to the module. The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed.
Page 715 Maintenance and servicing 11.3 Servicing 11.3.2 Using lifting lugs to transport power blocks Lifting lugs The power blocks are fitted with lifting lugs for attaching a lifting harness to transport the power block in the event of replacement. The locations of the lifting lugs are illustrated by arrows in the figures below. NOTICE Device damage due to improper transport Improper transport can cause mechanical stresses on the power block housing or the...
Page 716 Maintenance and servicing 11.3 Servicing Figure 11-3 Lifting lugs on power block frame size HX, JX Note Crane lifting lugs on power blocks HX, JX On size HX and JX power blocks, the front lifting lug is located behind the busbar. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 717 Maintenance and servicing 11.4 Replacing components 11.4 Replacing components WARNING Improper transport and installation of devices and components Improper transport or installation of the devices can result in serious or fatal injury and substantial property damage. • Transport, install, and remove the devices and components only if you are qualified to do so.
Page 718 Maintenance and servicing 11.4 Replacing components 11.4.2 Replacing the Control Interface Module, frame size FX Replacing the Control Interface Module Figure 11-4 Replacing the Control Interface Module, frame size FX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 719 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 720 Maintenance and servicing 11.4 Replacing components 11.4.3 Replacing the Control Interface Module, frame size GX Replacing the Control Interface Module Figure 11-5 Replacing the Control Interface Module, frame size GX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 721 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 722 Maintenance and servicing 11.4 Replacing components 11.4.4 Replacing the Control Interface Module, frame size HX Replacing the Control Interface Module Figure 11-6 Replacing the Control Interface Module, frame size HX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 723 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 724 Maintenance and servicing 11.4 Replacing components 11.4.5 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 11-7 Replacing the Control Interface Module, frame size JX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 725 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 726 Maintenance and servicing 11.4 Replacing components 11.4.6 Replacing the power block, frame size FX Replacing the power block Figure 11-8 Replacing the power block, frame size FX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 727 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. ● Removing the Control Interface Module (see corresponding section) Removal steps The removal steps are numbered in accordance with the numbers in the diagram.
Page 728 Maintenance and servicing 11.4 Replacing components 11.4.7 Replacing the power block, frame size GX Replacing the power block Figure 11-9 Replacing the power block, frame size GX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 729 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. ● Removing the Control Interface Module (see corresponding section) Removal steps The removal steps are numbered in accordance with the numbers in the diagram.
Page 730 Maintenance and servicing 11.4 Replacing components 11.4.8 Replacing the power block, frame size HX Replacing the left power block Figure 11-10 Replacing the power block, frame size HX, left power block Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 731 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 732 Maintenance and servicing 11.4 Replacing components Replacing the right power block Figure 11-11 Replacing the power block, frame size HX, right power block Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 733 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 734 Maintenance and servicing 11.4 Replacing components 11.4.9 Replacing the power block, frame size JX Replacing the power block Figure 11-12 Replacing the power block, frame size JX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 735 Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 736 Maintenance and servicing 11.4 Replacing components 11.4.10 Replacing the fan, frame size FX Replacing the fan Figure 11-13 Replacing the fan, frame size FX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 737 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 738 Maintenance and servicing 11.4 Replacing components 11.4.11 Replacing the fan, frame size GX Replacing the fan Figure 11-14 Replacing the fan, frame size GX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 739 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 740 Maintenance and servicing 11.4 Replacing components 11.4.12 Replacing the fan, size HX Replacing the fan, left power block Figure 11-15 Replacing the fan, frame size HX, left power block Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 741 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 742 Maintenance and servicing 11.4 Replacing components Replacing the fan, right power block Figure 11-16 Replacing the fan, frame size HX, right power block Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 743 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 744 Maintenance and servicing 11.4 Replacing components 11.4.13 Replacing the fan, frame size JX Replacing the fan Figure 11-17 Replacing the fan, frame size JX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 745 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 746 Maintenance and servicing 11.4 Replacing components 11.4.14 Replacing the fan in the Active Interface Module (frame size FI) Replacing the fan Figure 11-18 Replacing the fan in the Active Interface Module (frame size FI) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 747 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 748 Maintenance and servicing 11.4 Replacing components 11.4.15 Replacing the fan in the Active Interface Module (frame size GI) Replacing the fan Figure 11-19 Replacing the fan in the Active Interface Module (frame size GI) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 749 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 750 Maintenance and servicing 11.4 Replacing components 11.4.16 Replacing the fan in the Active Interface Module (frame size HI) Replacing the fan Figure 11-20 Replacing the fan in the Active Interface Module (frame size HI) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 751 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 752 Maintenance and servicing 11.4 Replacing components 11.4.17 Replacing the fan in the Active Interface Module (frame size JI) Replacing the fan Figure 11-21 Replacing the fan in the Active Interface Module (frame size JI) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 753 Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to maintain the availability of the cabinet unit.
Page 754 Maintenance and servicing 11.4 Replacing components 11.4.18 Replacing the DC fuses in the Active Line Module, Motor Module, frame size HX Replacing the DC fuses Figure 11-22 Replacing the DC fuses, Active Line Module, Motor Module and frame size HX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 755 Maintenance and servicing 11.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert must be removed. NOTICE Device failure after a DC fuse ruptures The neighboring DC fuses may also become damaged if a DC fuse ruptures. Failure to replace all fuses at the same time can cause the device to fail.
Page 756 Maintenance and servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in the reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 757 Maintenance and servicing 11.4 Replacing components 11.4.19 Replacing the DC fuses in the Active Line Module, Motor Module, frame size JX Replacing the DC fuses Figure 11-23 Replacing the DC fuses, Active Line Module, Motor Module and frame size JX Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 758 Maintenance and servicing 11.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert must be removed. NOTICE Device failure after a DC fuse ruptures The neighboring DC fuses may also become damaged if a DC fuse ruptures. Failure to replace all fuses at the same time can cause the device to fail.
Page 759 Maintenance and servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in the reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 11.4.20 Replacing cylindrical fuses The following fuses are cylindrical fuses:...
Page 760 Maintenance and servicing 11.4 Replacing components 11.4.21 Replacement of LV HRC fuses with blade contacts Description LV HRC fuses (LV HRC fuses) with blade contacts, also called blade fuses, are used, for example, in the main switches of the supply infeed. Figure 11-25 LV HRC fuse with blade contacts Preparatory steps ●...
Page 761 Maintenance and servicing 11.4 Replacing components Note If required, the LV HRC fuse grip can be ordered from Siemens using article number 3NX1. Removal steps The following steps are used to remove the LV HRC fuse: 1. Open the main switch.
Page 762 Maintenance and servicing 11.4 Replacing components WARNING Electric shock when using unsuitable fuses If unsuitable fuses are used, an electric shock can cause severe injury or death. • Use only fuses specified in the spare parts list. 11.4.22 Replacement of LV HRC fuses with screw mounting Description LV HRC fuses (LV HRC fuses) with screw mounting are used, for example, in the supply infeed.
Page 763 Maintenance and servicing 11.4 Replacing components WARNING Electric shock as the cover above the line supply connections has been removed When the lower cover (over the line connections) is removed, line voltage is present even when the main switch is switched off. Contact with the connections can result in death or serious injury.
Page 764 Maintenance and servicing 11.4 Replacing components 11.4.23 Replacing the door-mounted operator panel 1. De-energize the device. 2. Open the enclosure. 3. On the operator panel, disconnect the power supply and communication line. 4. Release the fastenings on the operator panel. 5.
Page 765 Maintenance and servicing 11.4 Replacing components Figure 11-28 Replacing the backup battery for the door-mounted operator panel Note Battery disposal The battery must be disposed of in accordance with the applicable country-specific guidelines and regulations. Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 766 Maintenance and servicing 11.5 Forming the DC link capacitors 11.5 Forming the DC link capacitors Description If the device is kept in storage for more than two years, the DC link capacitors must be re- formed. If commissioning takes place within two years of the date of manufacture, the DC link capacitors do not need to be re-formed.
Page 767 Maintenance and servicing 11.6 Messages after replacement of DRIVE-CLiQ components 11.6 Messages after replacement of DRIVE-CLiQ components When DRIVE-CLiQ components (Control Interface Module, TM31, SMCxx) are replaced, a message is not usually displayed on start-up, since the replacement part is identified as an identical component and accepted.
Page 768 Maintenance and servicing 11.7 Upgrading the drive firmware 11.7 Upgrading the drive firmware Upgrading the device firmware, e.g. by installing a new memory card with a new firmware version, may also necessitate an upgrade of the firmware of the DRIVE-CLiQ components contained in the enclosed drive.
Page 769 Maintenance and servicing 11.8 Downloading new operator panel firmware from the PC 11.8 Downloading new operator panel firmware from the PC Description A necessary update of AOP functionality might require new firmware to be loaded on the AOP. After the drive is switched on, if a newer version of the firmware is found on the memory card, a prompt will appear on the AOP30 asking whether to load the new firmware.
Page 770 Maintenance and servicing 11.8 Downloading new operator panel firmware from the PC Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 771 Technical specifications 12.1 Chapter content This chapter provides information on the following: ● General and specific technical specifications for the devices. ● Information on restrictions that apply when the devices are used in unfavorable climatic environmental conditions (derating) Converter cabinet units Operating Instructions, 11/2017, A5E36652151A...
Page 772 Technical specifications 12.2 General data 12.2 General data Table 12- 1 General technical specifications Electrical data Power network Grounded TN/TT systems and non-grounded IT systems configurations Line frequency 47 … 63 Hz Output frequency 0 ... 300 Hz Power factor Adjustable via reactive current setpoint (factory setting: cos φ...
Page 773 Technical specifications 12.2 General data Mechanical stability Storage Transport Operation Vibrational load - Displacement 1.5 mm at 5 to 9 Hz 3.1 mm at 5 to 9 Hz 0.075 mm at 10 to 58 Hz - Acceleration 5 m/s² at > 9 ... 200 Hz 10 m/s²...
Page 774 Installation altitudes over 6600 ft and up to 16500 ft above MSL When operating SINAMICS S150 NEMA cabinet units at altitudes over 6600 ft (2000 m) above MSL, keep in mind that as the altitude increases, the air pressure and therefore also the density of the air decrease.
Page 775 Technical specifications 12.2 General data Table 12- 5 Current derating as a function of the ambient temperature (inlet air temperature at the air inlet of the enclosed drive) and installation altitude for enclosed drives in a NEMA 12 enclosure Installation altitude above Current derating factor mean sea level in m  ...
Page 776 Technical specifications 12.2 General data Table 12- 6 Derating factor of the output current as a function of the pulse frequency for devices with a rated pulse frequency of 2 kHz Article no. Type rating Output current Derating factor for pulse frequency at 2 kHz 6SL3710-...
Page 777 Technical specifications 12.2 General data Note Derating factors for pulse frequencies in the range between fixed values The relevant derating factors can be determined by linear interpolation for pulse frequencies in the range between the specified fixed values. 12.2.2 Overload capability The drive is equipped with an overload reserve to deal with breakaway torques, for example.
Page 778 Technical specifications 12.3 Technical specifications High overload The base-load current for a high overload I is based on a duty cycle of 150 % for 60 s or 160 % for 10 s. Figure 12-2 High overload 12.3 Technical specifications Note Notes on the technical specifications Current, voltage and power figures in these tables are rated values.
Page 779 Technical specifications 12.3 Technical specifications 12.3.1 Cabinet units, 380 V ... 480 V 3 AC Table 12- 8 Cabinet units, 380 ... 480 V 3 AC, Part 1 Article no. 6SL3710- 7LE32-1AU3 7LE32-6AU3 7LE33-1AU3 Unit rating - for I at 50 Hz 400 V - for I at 50 Hz 400 V - for I...
Page 780 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LE32-1AU3 7LE32-6AU3 7LE33-1AU3 Fuse type per phase 3NE1230-2 3NE1331-2 3NE1334-2 Rated current Frame size acc. to IEC 60269 UL file no. E167357 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 3000 3000...
Page 781 Technical specifications 12.3 Technical specifications Table 12- 9 Cabinet units, 380 ... 480 V 3 AC, Part 2 Article no. 6SL3710- 7LE33-8AU3 7LE35-0AU3 7LE36-1AU3 Unit rating - for I at 50 Hz 400 V - for I at 50 Hz 400 V - for I at 60 Hz 460 V - for I...
Page 782 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LE33-8AU3 7LE35-0AU3 7LE36-1AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 4500 8000 12000 Rated output of a typical 6-pole standard induction motor based on I or I at 400 V 3 AC 50 Hz.
Page 783 Technical specifications 12.3 Technical specifications Table 12- 10 Cabinet units, 380 ... 480 V 3 AC, Part 3 Article no. 6SL3710- 7LE37-5AU3 7LE38-4AU3 7LE41-0AU3 Unit rating - for I at 50 Hz 400 V - for I at 50 Hz 400 V - for I at 60 Hz 460 V - for I...
Page 784 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LE37-5AU3 7LE38-4AU3 7LE41-0AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 SCCR (short circuit current rating) acc. to UL508A File no. E83449, with option L70 (higher SCCR value) Minimum short-circuit current 15000 2000 2500...
Page 785 Technical specifications 12.3 Technical specifications Table 12- 11 Cabinet units, 380 ... 480 V 3 AC, Part 4 Article no. 6SL3710- 7LE41-2AU3 7LE41-4AU3 Unit rating - for I at 50 Hz 400 V - for I at 50 Hz 400 V - for I at 60 Hz 460 V 1000...
Page 786 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LE41-2AU3 7LE41-4AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 SCCR (short circuit current rating) acc. to UL508A File no. E83449, with option L70 (higher SCCR value) Minimum short-circuit current 3200 3200 Rated output of a typical 6-pole standard induction motor based on I...
Page 787 Technical specifications 12.3 Technical specifications 12.3.2 Cabinet units, 500 ... 690 V 3 AC Table 12- 12 Cabinet units, 500 ... 690 V 3 AC, Part 1 Article no. 6SL3710- 7LG28-5AU3 7LG31-0AU3 7LG31-2AU3 Unit rating - for I at 50 Hz 690 V - for I at 50 Hz 690 V - for I...
Page 788 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG28-5AU3 7LG31-0AU3 7LG31-2AU3 Fuse type per phase 3NE1224-2 3NE1224-2 3NE1224-2 Rated current Frame size acc. to IEC 60269 UL file no. E167357 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 1000 1000...
Page 789 Technical specifications 12.3 Technical specifications Table 12- 13 Cabinet units, 500 ... 690 V 3 AC, Part 2 Article no. 6SL3710- 7LG31-5AU3 7LG31-8AU3 7LG32-2AU3 Unit rating - for I at 50 Hz 690 V - for I at 50 Hz 690 V - for I at 50 Hz 500 V - for I...
Page 790 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG31-5AU3 7LG31-8AU3 7LG32-2AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 1800 2500 3000 Rated output of a typical 6-pole standard induction motor based on I or I at 3-ph.
Page 791 Technical specifications 12.3 Technical specifications Table 12- 14 Cabinet units, 500 ... 690 V 3 AC, Part 3 Article no. 6SL3710- 7LG32-6AU3 7LG33-3AU3 7LG34-1AU3 Unit rating - for I at 50 Hz 690 V - for I at 50 Hz 690 V - for I at 50 Hz 500 V - for I...
Page 792 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG32-6AU3 7LG33-3AU3 7LG34-1AU3 SCCR (short circuit current rating) acc. to UL508A File no. E83449 Minimum short-circuit current 3000 4500 4500 Rated output of a typical 6-pole standard induction motor based on I or I at 3-ph.
Page 793 Technical specifications 12.3 Technical specifications Table 12- 15 Cabinet units, 500 ... 690 V 3 AC, Part 4 Article no. 6SL3710- 7LG34-7AU3 7LG35-8AU3 7LG37-4AU3 Unit rating - for I at 50 Hz 690 V - for I at 50 Hz 690 V - for I at 50 Hz 500 V - for I...
Page 794 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG34-7AU3 7LG35-8AU3 7LG37-4AU3 Fuse type per phase 3NE1435-2 3NE1447-2 3NE1334-2 Rated current 2 x 500 Frame size acc. to IEC 60269 UL file no. E167357 SCCR (short circuit current rating) acc. to UL508A File no. E83449 SCCR (short circuit current rating) acc.
Page 795 Technical specifications 12.3 Technical specifications Table 12- 16 Cabinet units, 500 ... 690 V 3 AC, Part 5 Article no. 6SL3710- 7LG38-1AU3 7LG38-8AU3 7LG41-0AU3 Unit rating - for I at 50 Hz 690 V 1000 - for I at 50 Hz 690 V - for I at 50 Hz 500 V - for I...
Page 796 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG38-1AU3 7LG38-8AU3 7LG41-0AU3 Fuse type per phase 3NE1334-2 3NE1334-2 3NE1436-2 Rated current 2 x 500 2 x 500 2 x 630 Frame size acc. to IEC 60269 UL file no. E167357 SCCR (short circuit current rating) acc.
Page 797 Technical specifications 12.3 Technical specifications Table 12- 17 Cabinet units, 500 ... 690 V 3 AC, Part 6 Article no. 6SL3710- 7LG41-3AU3 Unit rating - for I at 50 Hz 690 V 1200 - for I at 50 Hz 690 V 1000 - for I at 50 Hz 500 V...
Page 798 Technical specifications 12.3 Technical specifications Article no. 6SL3710- 7LG41-3AU3 Fuse type per phase 3NE1438-2 Rated current 2 x 800 Frame size acc. to IEC 60269 UL file no. E167357 SCCR (short circuit current rating) acc. to UL508A File no. E83449 SCCR (short circuit current rating) acc.
Page 799 Appendix Acronyms and abbreviations A... Alarm Alternating Current Analog Input Analog Output Advanced Operator Panel (with plain-text display)  Binector Input BICO BInector/COnnector Binector Output Capacitance Serial bus system Communication Board Command Data Set Connector Input Center contact on a changeover contact Control Unit Direct Current Drive Data Set...
Page 800 Appendix A.1 Acronyms and abbreviations Input/Output International Electrotechnical Commission Standard IGBT Insulated Gate Bipolar Transistor Jog mode Inductance Light-Emitting Diode Reference ground Motor Data Set Normally Closed contact NEMA Standardization body in the USA (United States of America) Normally Open contact p ...
Page 801 Appendix A.2 Parameter macros Parameter macros Parameter macro p0015 = S150 enclosed drive This macro is used to make default settings for operating the enclosed drive. Table A- 1 Parameter macro p0015 = S150 enclosed drive Sink Source Parameter Description Parameter Description p0500...
Page 802 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p1300 Open-loop/closed-loop control Vector Encoderless speed control Vector operating mode p1911 Number of phases to be identified Vector 1 phase Vector p2051[0] CI: PROFIBUS PZD send word Vector r2089[0] ZSW1 Vector p2051[1] CI: PROFIBUS PZD send word...
Page 803 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p4056[1] Type of analog inputs TM31 Current 0 ... 20 mA TM31 p4076[0] Type of analog outputs TM31 Current 0 ... 20 mA TM31 p4076[1] Type of analog outputs TM31 Current 0 ...
Page 804 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p2107 Ext. fault_2 Vector Vector p2112 Ext. alarm_1 Vector r0722.0 CU DI0 p2116 Ext. alarm_2 Vector Vector p0738 DI/DO8 +24 V p0748.8 Invert DI/DO8 Not inverted p0728.8 Set DI/DO8 input or output Output p0739 DI/DO9...
Page 805 Appendix A.2 Parameter macros Parameter macro p0700 = 6: Terminal module TM31 (70006) This macro is used to set customer terminal module TM31 as the command source. Table A- 3 Parameter macro p0700 = 6: Terminal module TM31 Sink Source Parameter Description Parameter...
Page 806 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p0741 DI/DO11 +24 V p0748.11 Invert DI/DO11 Not inverted p0728.11 Set DI/DO11 input or output Output p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13...
Page 807 Appendix A.2 Parameter macros Parameter macro p0700 = 7: NAMUR (70007) This macro is used to set the NAMUR terminal block as the default command source. Table A- 4 Parameter macro p0700 = 7: NAMUR Sink Source Parameter Description Parameter Description p0840[0] ON/OFF1...
Page 808 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p0741 DI/DO11 +24 V p0748.11 Invert DI/DO11 Not inverted p0728.11 Set DI/DO11 input or output Output p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13...
Page 809 Appendix A.2 Parameter macros Parameter macro p0700 = 10: PROFIdrive NAMUR (70010) This macro is used to set the PROFIdrive NAMUR interface as the default command source. Table A- 5 Parameter macro p0700 = 10: PROFIdrive NAMUR Sink Source Parameter Description Parameter Description...
Page 810 Appendix A.2 Parameter macros Sink Source Parameter Description Parameter Description p0741 DI/DO11 +24 V p0748.11 Invert DI/DO11 Not inverted p0728.11 Set DI/DO11 input or output Output p0742 DI/DO12 +24 V p0748.12 Invert DI/DO12 Not inverted p0728.12 Set DI/DO12 input or output Output p0743 DI/DO13...
Page 811 Appendix A.2 Parameter macros Parameter macro p1000 = 1: PROFIdrive (100001) This macro is used to set the default setpoint source via PROFIdrive. Table A- 6 Parameter macro p1000 = 1: PROFIdrive Sink Source Parameter Description Parameter Description p1070 Main setpoint Vector r2050[1] PROFIdrive PZD2...
Page 812 Appendix A.2 Parameter macros Parameter macro p1000 = 4: Fixed setpoint (100004) This macro is used to set the fixed setpoint as the setpoint source. Table A- 9 Parameter macro p1000 = 4: Fixed setpoint Sink Source Parameter Description Parameter Description p1070 Main setpoint...
Page 813 Index 115 V AC auxiliary incoming supply, 82 Bandstop filters for the active infeed, 668 Basic commissioning Enter the motor data, 247 Entering the basic parameters, 252 Entering the encoder data, 248 3-mass model, 681 Motor identification, 254 Selecting the motor type, 247 Basic information BICO technology, 271 A7850 –...
Page 814 Index Status signals, 665 Command data set, 266 STOP cam, 635 Command sources Traversing blocks, 653 General information, 260 Traversing to fixed stop, 659 PROFIdrive, 278 BICO technology, 271 TM31 terminals, 280 Interconnecting signals, 273 Communication Bimetallic NC contact, 678 Communication services, 418 Binector Input (BI), 272 I&M, 374...
Page 815 Index Derating data, 771 Encoder range, 580 Current derating as a function of the pulse Encoder track monitoring, 567 frequency, 773 Encoder with gear factor, 257 Decreasing the ambient temperature and the output Energy savings indicator, 542 current, 772 EPOS Installation altitudes over 6,600 ft and up to 16,500 Flying referencing using Safety Integrated ft (2000 m to 5000 m) above MSL, 772...
Page 816 Index Feeder for external auxiliaries / motor blower (option IF2, 420 L17), 118 Increase key, 307 Field Service, 4 Increasing the output frequency, 526 Filter mats, replacing, 715 Indexed actual value acquisition, 615 Firmware update, 766 Infeed module rated one level lower (option L04), 110 Firmware, upgrading, 766 Inhibit AOP LOCAL mode, 309 Fixed setpoints, 285...
Page 817 Index L40, 120 Database statistics, 305 L50, 121 Database version, 303 L55, 121 Date format, 301 L61, 126 Define operation screen, 296 L62, 126 Device commissioning, 293 L64, 126 Display settings, 295 L65, 126 DO name display mode, 302 L87, 137 Drive commissioning, 293 L96, 137 Drive diagnostics, 294...
Page 818 Index Power supply, internal, 73 Pre-control, 610 N55, 122 Preparation N57, 123 Mechanical installation, 43 N59, 124 PROFIBUS, 344 N60, 125 Address switches, 92, 349 N70, 139 Bus terminating resistor, 92, 346 Connectors, 91, 345 Diagnostics, 339 Setting the address, 93, 348 OFF key, 306 Setting the PROFIBUS address, 348 ON key, 306...
Page 819 Index PT100, 678 Power block, frame size GX, 726 PT1000, 678 Power block, frame size HX, 728 PTC, 678 Power block, frame size JX, 732 Pulse frequency wobbling, 530 Replacing components, 715 Pulse number correction for faults, 573 Replacing the operator panel, 762 Residual risks, 27 Resonance damping, 440 Ring topology, 364...
Page 820 Index Simulation mode, 533 STARTER via Ethernet, 236 SINAMICS Link, 377 Parameters, 241 Activation, 385 Setting the IP Address of the drive, 238 Bus cycle, 379 Setting the IP address of the PG/PC interface, 237 Commissioning, 381 Storage, 40 Communication failure, 388 Structure, 32 Configuration example, 385 Support, 4...
Page 821 Index Temperature evaluation, 687 Wire-break monitoring, 678 Temperature measurement, 683 Write protection, 545 Temperature sensor types, 684 TM31, 97 TM31 wired to customer terminal block (option G65), 175 X100, 86, 184 TM31, connection overview, 100 X101, 86, 184 TM31, front view, 99 X102, 86, 184 TM54F, 177 X103, 86, 184...

Siemens SINAMICS S150 NEMA Operating Instructions Manual

1 Actual Speed Value Part 1

3 Actual Torque Value Part 1

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Summary of Contents for Siemens SINAMICS S150 NEMA

Page 320: Stw1

Page 384: Actual Speed Value Part 1

Page 385: Table Of Contents

Page 386: Control Word, Faults/Alarms

Siemens SINAMICS S150 NEMA Operating Instructions Manual

1 Actual Speed Value Part 1

3 Actual Torque Value Part 1

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Related Manuals for Siemens SINAMICS S150 NEMA

Summary of Contents for Siemens SINAMICS S150 NEMA

Page 320: Stw1

Page 384: Actual Speed Value Part 1

Page 385: Table Of Contents

Page 386: Control Word, Faults/Alarms

Table of Contents