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Sealey PT1150LD Instructions Manual

Sealey PT1150LD Instructions Manual

1680kg pallet truck

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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give
you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 Do not use a faulty or damaged truck.
 Do not adapt or modify the truck.
 Before using the truck all parts and working mechanisms should be checked for wear or damage. Pay particular attention to the wheels,
handle and fork lifting and lowering mechanism. Any parts found to be worn, damaged or suspect should be repaired or replaced before the truck is used.
 All repairs must be carried out by an authorised Sealey service agent.
 Personnel who operate the truck and those in the vicinity of operation should wear safety shoes with reinforced toe caps at all times.
 Never place any part of your body in the lifting mechanism or under the forks or load.
 Do not allow others to ride on the truck.
 Do not lift or move unstable or loosely stacked loads.
 Take special care when moving long, high or wide loads in order not to dislodge the load by striking any architectural features, permanent
fixtures, vehicles or people in the area of operation.
 Always ensure that the load is evenly distributed across the forks with the centre of the load being at the halfway point of the length of the forks.
 Do not overload the truck - refer to the specification for maximum permitted load.
 If a load is left unattended even for a very short period of time it should be lowered to the ground.
 When not in use the truck should be left in the lowered position.
 Ensure that the width and length of the forks is correct for the pallet to be lifted.
 Ensure that the truck is sufficiently inserted into the pallet to lift the full width of the pallet.
 Do not use truck on sloping or uneven ground and do not attempt to negotiate curbs, steps or ramps. Use the truck on level, flat, hard
surfaces.
 The operator of the truck must be physically capable of controlling the load selected; particularly in relation to stopping a rolling load.
 Do not use the truck in areas of low lighting (minimum 50 lux or less).
2. INTRODUCTION & SPECIFICATION
2.1 Introduction.
The PT1150LD pallet truck is a heavy duty-truck suitable for warehouse and general
handling duties. The polyurethane, non-marking wheels have sealed-for-life bearings all
round. The hydraulic unit has a chromed ram and piston for resistance to corrosion. The
truck also has twin loading rollers.
2.2 Specification.
Model No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT1150LD
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .1680kg
Minimum height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75mm
Maximum height . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .190mm
Fork length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150mm
Fork spread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220mm
Individual fork width . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150mm
Load rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ø73x55mm Polyurethane
Steering wheel . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .Ø180x50 Polyurethane
3. OPERATING HANDLE ATTACHMENT
IMPORTANT: The numbers in Fig. 1 are designated by
oval brackets. The numbers in Fig. 2 are designated by
square brackets.
3.1
Remove the three bolts (1) from the handle bracket [1].
3.2
Locate the handle (2) on the bracket [1].
3.3
Pass the chain (3) and the adjusting bolt (4) through
the hole in the centre of the handle bracket (2) and
shaft [2].
3.4
Insert the three bolts (1) through the handle base
into the bracket [1]. Tighten them securely.
3.5
Raise the lever [3] and insert the adjusting bolt (4)
into the front slot, keeping the adjusting nut (5) on
the underside of the lever [3].
INSTRUCTIONS FOR:
1680KG PALLET TRUCK
MODEL No:
Fig. 2.
Original Language Version
PT1150LD
Fig. 1.
PT1150LD
Issue: 2 - 04/11/09

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Summary of Contents for Sealey PT1150LD

  • Page 1 PT1150LD MODEL No: Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
  • Page 2: Control Adjustment

    Oil Check 6.2.1 Check the oil level at six monthly intervals. Sealey hydraulic jack oil is used with the pallet truck. The viscosity of the oil should be 30cSt at 40°C. The amount used in the pallet truck is approximately 0.3 litres.
  • Page 3: Troubleshooting

    WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode. Sole UK Distributor, Sealey Group, www.sealey.co.uk...
  • Page 4: Control Handle

    CHAIN PT1150LD.603 PT1150LD.604 ADJUSTING BOLT PT1150LD.605 LOCKING NUT PT1150LD.606 SCREW PT1150LD.608 HANDLE PT1150LD.609 SCREW PT1150LD.610 PT1150LD.611 PT1150LD.612 CONTROL HANDLE Sole UK Distributor 01284 757500 www.sealey.co.uk Sealey Group, 01284 703534 Bury St. Edmunds, Suffolk. sales@sealey.co.uk email PT1150LD - 1 - 130606...
  • Page 5 38 PT1150LD.D129 SPRING 66 PT1150LD.D158 BUSHING 67 PT1150LD.D159 SLEEVE 39 PT1150LD.D130 STRIKE PIN 40 PT1150LD.D131 O-RING 68 PT1150LD.D160 SCREW Sole UK Distributor 01284 757500 www.sealey.co.uk Sealey Group, 01284 703534 Bury St. Edmunds, Suffolk. sales@sealey.co.uk email PT1150LD - 1 - 130606...
  • Page 6 90 PT1150LD.D222 LINKING PLATE 92 PT1150LD.D224 BUSHING 93 PT1150LD.D225 BUSHING 96 PT1150LD.D232 WASHER 97 PT1150LD.D233 BOLT 98 PT1150LD.D234 LOCKING NUT Sole UK Distributor 01284 757500 www.sealey.co.uk Sealey Group, 01284 703534 Bury St. Edmunds, Suffolk. sales@sealey.co.uk email PT1150LD - 1 - 130606...