Sealey PT1150 Instructions

thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PleaSe reaD tHeSe INStructIONS careFullY. NOte tHe SaFe OPeratIONal reQuIreMeNtS, WarNINGS & cautIONS.
uSe tHe PrODuct cOrrectlY aND WItH care FOr tHe PurPOSe FOr WHIcH It IS INteNDeD. FaIlure tO DO SO MaY cauSe
DaMaGe aND/Or PerSONal INJurY aND WIll INValIDate tHe WarraNtY. PleaSe keeP INStructIONS SaFe FOr Future uSe.
1. SaFetY INStructIONS
 Do not use a faulty or damaged truck.
 Before using the truck all parts and working mechanisms should be checked for wear or damage. Pay particular attention to the
wheels, handle and fork lifting and lowering mechanism. Any parts found to be worn, damaged or suspect should be repaired or
replaced before the truck is used.
 All repairs must be carried out by an authorised sealey service agent.
 Personnel who operate the truck and those in the vicinity of operation should wear safety shoes with reinforced toe caps at all times.
 never place any part of your body in the lifting mechanism or under the forks or load.
 Do not allow others to ride on the truck.
 Do not lift or move unstable or loosely stacked loads.
 take special care when moving long, high or wide loads in order not to dislodge the load by striking any architectural features,
permanent fixtures, vehicles or people in the area of operation.
 Always ensure that the load is evenly distributed across the forks with the centre of the load being at the halfway point of the length
of the forks.
 Do not overload the truck - refer to the specification for maximum permitted load.
 If a load is left unattended even for a very short period of time it should be lowered to the ground.
 When not in use the truck should be left in the lowered position.
 Ensure that the width and length of the forks is correct for the pallet to be lifted.
 Ensure that the truck is sufficiently inserted into the pallet to lift the full
width of the pallet.
 use the truck on level, flat, hard surfaces.
 Do not use truck on sloping or uneven ground and do not
attempt to negotiate curbs, steps or ramps.
 the operator of the truck must be physically capable of
controlling the load selected; particularly in relation to
stopping a rolling load.
2. INtrODuctION & SPecIFIcatION
Introduction. the Pt1150 and Pt1220 pallet trucks feature heavy gauge steel construction and drop forged control arms providing strength
and durability. the quality hydraulic system can be easily stripped for maintenance and features hand or foot operated lowering with speed
control valve for a controlled descent. Polyurethane wheels allow smooth rolling even when fully laden and fork end rollers permit easy access
over pallet struts.
Specification. Model No. . . . . . . . . . . . . . . . . Pt1150
capacity . . . . . . . . . . . . . . . . . . .2000kg
total Lift Height (H2) . . . . . . . . 193mm
Lowered fork height (H1) . . . . . . 85mm
fork width. . . . . . . . . . . . . . . . . 160mm
fork length (L) . . . . . . . . . . . . .1150mm
Width over forks (W) . . . . . . . . 550mm
fork wheel diameter. . . . . . . . . . 80mm
truck Weight . . . . . . . . . . . . . . . . .78kg
3. aSSeMBlY
3.1 assembling the handle to the truck. (see fig.2)
3.2 remove the nuts, bolts and washers from the end of the handle shaft noting their positions.
3.3 Hold the handle shaft (A) above the socket located on the pump assembly and allow the chain protruding from the end of the shaft to
pass through the socket and through the hole in the centre of the axle immediately below the socket. continue to lower the shaft until
it sits into the socket. the operating lever within the handle loop should be to the right hand side and the lever operating label should
be facing you as you stand in the operating position. (see fig.3)
3.4 Insert the two short bolts (c) into the holes in the front face of the socket so that they engage into the two threaded holes at the very
bottom of the shaft. Make them finger tight.
3.5 Insert the two long bolts into the back face of the socket so that they engage into the other two threaded holes in the handle shaft.
continue to rotate the bolts until they protrude through the holes in the front of the socket.
3.6 now tighten all four bolts.
3.7 finally thread the remaining nuts and washers onto the two protruding bolts to act as locknuts (B) . Do not over tighten them.
3.8 At the end of the operating chain is a threaded rod with a nut on the end. raise the foot pedal located between the spring and the
pump and slide the rod into the slot at the end of the pedal and then release the pedal. for adjustments see next section.
InstructIons for:
Pallet truckS
MoDEL no:
Model No.. . . . . . . . . . . . . . . . . . Pt1220
capacity . . . . . . . . . . . . . . . . . . . .2000kg
total Lift Height (H2) . . . . . . . . . . 193mm
Lowered fork height (H1) . . . . . . . 85mm
fork width . . . . . . . . . . . . . . . . . . 160mm
fork length (L) . . . . . . . . . . . . . 1220mm
Width over forks (W) . . . . . . . . . . 685mm
fork wheel diameter . . . . . . . . . . . 80mm
truck Weight . . . . . . . . . . . . . . . . . . .92kg
Original Language Version
Pt1150, Pt1220
fig 1
Pt1150, Pt1220 Issue: 2 - 03/11/09