Panasonic CM301 Operating Manual
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Panasonic CM301 Operating Manual

Panasonic CM301 Operating Manual

Modular multi-functional placement machine
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Modular Multi-functional Placement Machine CM301
Thank you for purchasing CM301, the modular multi-functional placement machine.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
Operating Instructions
Operating Manual
KXF-4H4C
Model No.
KXF-4X4C
4H4C-E-OMAB-0004

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Summary of Contents for Panasonic CM301

  • Page 1 Model No. KXF-4X4C Operating Manual Thank you for purchasing CM301, the modular multi-functional placement machine. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 This machine shall be operated by professional, specially trained operators. It shall not be operated by non-professional, not specially trained operators. For the training coursed you, make contact with Panasonic Factory Solutions Co., Ltd., PFAE, or PIEL.” WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE.

  • Page 4: Specifications

    SPECIFICATIONS 0 ° ° °) a l i 1 “ ” a 1 “ ” n ∗1 ± ± ± ± e i l ± e i l e i l e i l 1 “ ” s ° °C 4H4C-001TE Page 2 4H4C-E-OMA00-B01-00...

  • Page 5: This Manual

    This machine is accompanied by the following four manuals (CM301-DU: five manuals). They are classified into three types (CM301-DU: four types). Use each manual according to the working purpose. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
  • Page 6 = MEMO = 4H4C-E-OMA00-B01-00 Page 4...
  • Page 7 Operating Manual O N S C A U T I Y P R E I O N S A F E T C R I P T A L D E S G E N E R T I O N O P E R A B A S I C I O N S...
  • Page 8 SAFETY PRECAUTIONS ..............GENERAL DESCRIPTION Chapter Names and Mechanism of Each Unit ............1-2 1-1-1 Placement Machine (CM301)................1-2 1-1-2 Tray Feeder (DT40T) ..................1-9 Mounting Mechanism ................1-12 Equipment Specification ................1-14 1-3-1 Machine Specification ..................1-14 1-3-2 Mounting Area ....................1-15 1-3-3 Board Flowing Direction ..................
  • Page 9 3-2-5 Feeder Arrangement ................... 3-9 3-2-6 Changing Support Pins ..................3-11 3-2-7 Tray Counter ..................... 3-12 3-2-8 Tray Pallet Setup ....................3-14 3-2-9 Motion Setup ..................... 3-14 Production Information ................3-16 3-3-1 Run Information....................3-16 3-3-2 Stop Information ....................3-17 3-3-3 Pick-up Information ...................
  • Page 10 4-5-2 Information and Functions during Stop ............. 4-12 Completion of Production ................. 4-13 4-6-1 Automatic Stop ....................4-13 4-6-2 Finishing Machine ..................... 4-13 SETTING PRODUCTION MATERIALS Chapter Setting Trays ....................5-2 5-1-1 Setting Tray onto Pallet ..................5-2 5-1-2 Offset Block for Pallet ..................5-4 5-1-3 Setting Tray Magazine into Tray Feeder .............
  • Page 11 Nozzle Stock Data ..................7-16 Block Attribute Data .................. 7-17 Mount Data ....................7-18 7-10 Function Switch ..................7-19 7-11 Library Display ..................7-20 7-12 Data Check ....................7-22 TEACHING Chapter Before Teaching..................8-2 8-1-1 Recognition ......................8-2 8-1-2 Lamp Value Adjustment Setting ................8-2 Board Recognition Teaching ..............
  • Page 12 OPTION Chapter 10-1 Transport Speed Variable Adjustment ............10-2 10-1-1 Transport Speed Variable Adjustment ............... 10-2 10-1-2 Deceleration Speed Adjustment Procedure ............10-3 10-1-3 Transport Speed Adjustment Procedure ............10-5 INDEX RECOGNITION DEVICE (HGR-12) Appendix 4H4C-E-OMA00-A02-01 Page 10...
  • Page 13 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 14 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT TOUCH AC- DO NOT OPEN THE TIVE PART WHEN COVER WHEN OPER- OPERATING. ATING. You will have serious injury if You will have serious injury if you touch the active part. you touch the active part inside.
  • Page 15 If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur. There are two emergency stop buttons on CM301-D. Pressing any one of them stops operation. Press the nearest one. Remove the cause of the danger or abnormality, then re-start operation.
  • Page 16 If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur. There are two emergency stop buttons on CM301-DU. Pressing any one of them stops operation. Press the nearest one. Remove the cause of the danger or abnormality, then re-start operation.
  • Page 17 Changing production board types or working for daily inspection ----- Turn OFF the servo switch. Placing a board onto the conveyor or removing one from there Setting production materials such as feeders CM301-D Cut off the power supplying Turn OFF the power Turn OFF the servo to the machine.
  • Page 18 Changing production board types or working for daily inspection ----- Turn OFF the servo switch. Placing a board onto the conveyor or removing one from there Setting production materials such as feeders CM301-DU Cut off the power supplying Turn OFF the power Turn OFF the servo to the machine.
  • Page 19 SAFETY PRECAUTIONS Be sure to observe WARNING Page 17 4H4C-E-OMA00-A03-02...
  • Page 20 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DISABLE ELECTRIC SHOCK. WATCH YOUR SAFETY SENSOR. HANDS OR FIN- GERS. You will have serious injury by You will have serious electric active part if you disable safety shock if you touch electric sensor.
  • Page 21 SAFETY PRECAUTIONS Be sure to observe WARNING ONLY THE PERSON IN CHARGE OF BEFORE INSPECTING PNEU- MAINTENANCE MUST REPAIR OR MATIC EQUIPMENT, CUT OFF ADJUST THE MACHINE. THE AIR SUPPLY AND EXHAUST AIR FROM THE COMPONENTS. The machine may be incorrectly repaired or ad- You will have serious injury if the residual pressure justed, resulting in malfunction.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric shock, defective insulation because of moisture.
  • Page 23 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT PLACE ANY DO NOT PLACE ANY OBJECTS ON THE OBJECT AROUND COVER. EMERGENCY STOP BUTTONS. The cover may break due to the You will be unable to press a weight of the objects and injure button to stop the machine in you.
  • Page 24 SAFETY PRECAUTIONS Be sure to observe CAUTION BEFORE PERFORMING AUTOMATIC DO NOT BLOCK OFF THE OUT- WIDTH ADJUSTMENT, BE SURE TO LET OR INLET OF THE FAN. VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR. Boards or other objects may drop from the con- The temperature inside the machine will rise and veyor, causing damage to the boards or the ma- the machine may act abnormally.
  • Page 25 Be sure to observe The labels for safety pasted on the product CM301-D (Danger Labels) The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
  • Page 26 Be sure to observe The labels for safety pasted on the product CM301-D (Warning Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
  • Page 27 Be sure to observe The labels for safety pasted on the product CM301-D (Warning Labels) The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
  • Page 28 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product When the Cutting Unit (Option) for CM301-D is Installed (Caution labels) The cutting unit can be installed on this machine as an option. If installed, the following warning labels are pasted on the machine. Follow the instructions on each label.
  • Page 29 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Direct Twin Tray Feeder DT40T-40 (Danger Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 30 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Direct Twin Tray Feeder DT40T-40 (Warning Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 31 Be sure to observe The labels for safety pasted on the product CM301-DU (Danger Labels) The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
  • Page 32 Be sure to observe The labels for safety pasted on the product CM301-DU (Warning Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
  • Page 33 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product When the Cutting Unit (Option) for CM301-DU is Installed (Warning labels) The cutting unit can be installed on this machine as an option. If installed, the following warning labels are pasted on the machine. Follow the instructions on each label.
  • Page 34 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Direct Twin Tray Feeder DT40T-40U (Danger Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 35 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Direct Twin Tray Feeder DT40T-40U (Warning Labels) The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 36 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 37 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to instructions on the label. ∗ ∗ ∗ ∗ ∗ The label below is not attached to the machine without the lead checker. CLASS 1 LASER PRODUCT AAA0046A 4H4C-AA01...

  • Page 38: Write Protection

    HANDLING FLOPPY DISK Data and program for this machine, basically managed by PT, are saved to and loaded from a floppy disk. This section describes the protection and handling of such floppy disks. NOTICE Only 3.5-inch 2HD floppy disks (1.44 MB format) can be used for this machine. 2DD disks cannot be used.
  • Page 39 HANDLING FLOPPY DISK Precautions for Handling Disks CAUTION OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS. Floppy disks and the data in them can be destroyed. M37E Do not bring a magnet close to the Do not attach a new label over an old one. disk.
  • Page 40 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. CM301-D CM301-D KXF-4H4C 4H4C-AB01 Actual numbers are shown on the plate instead of ∗. CM301-DU CM301-DU KXF-4X4C 4X4C-AB00 Actual numbers are shown on the plate instead of ∗.
  • Page 41 SERIAL PLATE DT40T-40 DT40T-40 KXF-4M4C 4M4C-AD00 Actual numbers are shown on the plate instead of ∗. DT40T-40U DT40T-40U KXF-4Y4C 4M4C-AD00 Actual numbers are shown on the plate instead of ∗. 4H4C-E-OMA00-A04-02 Page 39...
  • Page 42 DISPOSING OF THE AIR SPRING This machine uses the air spring to open/close covers. It is very dangerous to dispose of it as it is, because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air. Position to use the air spring Bolt with hexagonal hole Air spring...

  • Page 43: Starting Production

    HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but the basic structure is as follows. Title 1-1-1 Starting Production 1. Press Actual operation Production • “Return to origin” for all axes are carried out. Operation step number Supplementary description MARKS USED IN THIS MANUAL In this manual, the following mark are used for description.
  • Page 44 HOW TO SEE DESCRIPTION FOR OPERATION NOTICE This manual is created for CM301-D and CM301-DU. Therefore it mainly uses the illustrations and screens of CM301-D for description. External view Specification CM301-D Standard Specification 4H4C-AH00 4H4C-AG00 Front view Rear view DT40T-40...

  • Page 45: General Description

    Chapter GENERAL DESCRIPTION General Description This chapter describes the following. Names and Mechanism of Each Unit This describes the names and mechanism of each unit by using illustrations. Production Process This describes the mounting process in due order. Specification This describes the specification of the equipment and available boards. 4H4C-AD00 4H4C-E-OMA01-A01-00 Page 1-1...
  • Page 46 Names and Mechanism of Each Unit 1-1-1 Placement Machine (CM301) External View Front View Status Indicator (3-color Indicator Light) Front Panel Front Safety Cover Power Supply Switch Side Safety Cover Feeder Table 4H4C-AA01 Front Side Cover Rear View Rear Panel...

  • Page 47: Operating Units

    Names and Mechanism of Each Unit Operating Units Touch Panel ( 2-2) Servo Switch Operating Panel ( 2-1) Used to operate the machine. Used for ON/OFF power Used to start/stop the switch of servo system motor. machine and so on. SERVO START STOP...
  • Page 48 Names and Mechanism of Each Unit Status indicator (3-color indicator light) This light indicates the state of machine. If any trouble occurs during operation, it warns you by a buzzer. c i t y l l Yellow o l l n i l Green •...
  • Page 49 Names and Mechanism of Each Unit Main Units Head Unit (Two in All) Consists of a head camera and two transfer heads. Transfer Head Picks up chips and mounts them onto the board. Each head unit has two transfer heads. Nozzle Picks up chips using a vacuum pressure.
  • Page 50 Names and Mechanism of Each Unit Z Unit Moves the head unit upward and downward. 010VC0AA01 4H4C-AJ00 Line Camera (Two in All) Tape Feeder Table Used to recognize chips. This is composed of the table, where the tape This can recognize all the chips from minute ones feeders are set, and the tape feeding part, which to large-sized and unusual-shaped ones.
  • Page 51 Names and Mechanism of Each Unit X-Y Unit Moves the head unit to the appointed position quickly and precisely. 010UC0AA01 4H4C-AK00 Board Holder Fixes a board by sandwiching it between Y and Z directions, and hold it at the mount height, during mounting.
  • Page 52 Names and Mechanism of Each Unit Recognition Camera This machine has two types of recognition camera: head camera and line camera. a) Head Camera The head camera is set on the head unit, and recognizes the precise position of a board. Board Reference position 016JC0AA...

  • Page 53: Operating Unit

    Names and Mechanism of Each Unit 1-1-2 Tray Feeder (DT40T) External View Handle for Carry Supply Complete Switch (B Side) Chip Supply Area (B Supply Complete Switch (A Side) Side) Chip Supply Area (A Side) Magazine Door (B Side) Magazine Door (A Side) Caster for Installation (Four in All) Trash Box (B Side) 4M4C-AA00...

  • Page 54: Main Units

    Names and Mechanism of Each Unit Main Units Multi-step Tray Drawer Draws out tray pallets from the magazine and contains them. 0909C0AA01 Multi-step Tray Lift Moves the multi-step tray drawer upward and downward. 4M4C-AB00 0908C0AA02 Page 1-10 4H4C-E-OMA01-A01-00...
  • Page 55 Names and Mechanism of Each Unit Multi-step Tray Magazine Tray Pallet Contains ten tray pallets. Trays can be set on this pallet. 040JC0AA00 040KC0AA00 4M4C-AC00 4H4C-E-OMA01-A01-00 Page 1-11...
  • Page 56 Mounting Mechanism This section describes the mounting mechanism in due order. Mobile Parts Rear side From previous process To next process Front side 444C-106E A board is transported in from The board is clamped and Transporting the previous process. recognized. board in The board transported in from the previous process...
  • Page 57 Mounting Mechanism The board is transported out to Transporting the next process. board out After the chips have been mounted on the board, it is transported out to the next process. 4H4C-018P 4H4C-E-OMA01-A01-00 Page 1-13...

  • Page 58: Equipment Specification

    Equipment Specification 1-3-1 Machine Specification 0 ° ° °) 1 “ ” a 1 “ ” n ∗1 ± ± ± ± ± 1 “ ” s ° °C ∗1 : You can create data on PT. Only a part of data can be modified on this machine. 4H4C-001TE 4H4C-E-OMA01-A01-02 Page 1-14...

  • Page 59: Mounting Area

    Equipment Specification 1-3-2 Mounting Area Dead Space Board Fixed Side Board Transport Space 4H4C-007E (Unit: mm) 1-3-3 Board Flowing Direction Automatic Width Adjustment Board Flowing Direction Standard Reference Position Fixed Side 444C-110E Operator ∗ Change of board flowing direction and reference position can be supported as options. Mount data reference can be set optionally by PT.

  • Page 60: Outer Dimensions

    Equipment Specification 1-3-4 Outer Dimensions Tray Feeder Reference Operator Tape Small Reel Tape Large Reel 1 090 1 580 (Unit: mm) 4H4C-008E Page 1-16 4H4C-E-OMA01-A01-00...

  • Page 61: Other Specification

    Other Specification 1-4-1 Available Board Specification Item Specification Size Max. : 460 (L) × 360 (W) Transport Direction Min. : 50 (L) × 50 (W) Thickness 0.5 ≤ T ≤ 3.0 Board Size W (Width) L (Length) T (Thickness) ( Unit : mm ) ±...
  • Page 62 Other Specification 1-4-2 Available Feeders Feeders to set on the Feeder Table l l a l l a l l a φ φ ∗1 4H4C-002TE ∗1: When using bulk feeders, you need to prepare an bulk feeder supporting unit (option). Trays (Pallets) to load into the Tray Feeder ∗2 3 ∗...

  • Page 63: Nozzle Specifications

    Other Specification 1-4-3 Nozzle Specifications This machine has 5 types of standard nozzles to be used for various parts. Nozzle No. 1001 1002 Shape 433C-001P 433C-002P Nozzle No. 1003 1004 Shape 433C-004P 433C-003P Nozzle No. 1005 Shape 433C-005P 4H4C-E-OMA01-A01-00 Page 1-19...
  • Page 64 = MEMO = 4H4C-E-OMA01-A01-01 Page 1-20...

  • Page 65: Basic Operation

    Chapter BASIC OPERATION Basic Operation This chapter describes the basic operation. This includes how to operate the operat- ing panel, touch panel and the functions. You can choose an item by pressing its icon or button on the screen. 4H4C-E-OMA02-A01-02 Page 2-1...

  • Page 66: Operating Panel

    Operating Panel This section describes the operational areas of the machine and its basic operation. Operating Panel Emergency Stop Button (Two in All) START STOP UNLOCK STEP LIGHT ON SELECT KEY LOCK BACK LIGHT OFF SERVO OFF ( ) ON ( 4H4C-AA01 START o i t...

  • Page 67: Touch Panel Configuration

    Touch Panel This machine is operated by using the touch panel and operating panel. This section describes the basic operation of touch panel. 2-2-1 Touch Panel Configuration Touch panel configuration is as follows. a) Upper Function Keys These are currently not used. They perform no function if pressed.

  • Page 68: Function Keys

    Touch Panel 2-2-2 Function Keys The lower function keys are allotted the following functions. When you press the key, it functions. Screen print Language selection Help Superimposition Buzzer stop Tree jump Return key • t i s → l l u →...
  • Page 69 Touch Panel Tree Jump This key is used to jump from the current screen to another screen immediately. . Press 444C-EEn-DmAd-001 ∗ Pressing at any screen displays the menu tree screen. Help This key is used to display an explanation or operation instruction of a function. .

  • Page 70: Input Switches

    Touch Panel 2-2-3 Switch Types and How to Operate You can operate this machine mostly by pressing a switch on screen softly. Selection Switches • Choosing an item 1) Press the item you want to choose. The screen of the chosen item is displayed. Main menu icons belong to selection switches.
  • Page 71 Touch Panel Display-changing Switches • Changing display modes 1) When you press this switch, display modes are changed. Feeder Feeder Nozzle Nozzle Blue letters on a light blue ground show the selected display mode. Stage-changing Switches • Changing stages on the machine 1) When you press this switch, dis- played stages are changed.
  • Page 72 Touch Panel Tray Feeder Changing Switch ∗ This is displayed only when H2 is selected. • Changing Tray Feeders 1) Pressing this changes displayed tray feeders. Blue letters on a light blue ground show the selected tray feeder. Arrow Switches Page Turning Switches ------- (Vertical direction)
  • Page 73 Touch Panel 2-2-4 Messages Messages to operators are displayed inside message boxes. Message Message Icons The following icons are at the head of messages to show its type. ) ! ( ) ! ( o l l 444C-107TE 4H4C-E-OMA02-A01-02 Page 2-9...
  • Page 74 Main Menu NOTICE On this machine, you are free to change the menu configuration of the operator mode. ( 3-5-6 Customizing Operator Mode) Screen of Operator Mode 1 This icon indicates operator mode. Inspection period display area When an inspection period is approaching (to 90 % of its cycle), the message is displayed in green.
  • Page 75 Main Menu Operator c t i 2-4 Engineer Mode) Engineer c i t Chapter 4 PRODUCTION) Production i s i 3-2 Production Settings) Product config c i t v i t 3-3 Production Information) Performance info y f i Chapter 7 DATA MODIFICATION) Data modify e l i...

  • Page 76: Engineer Mode

    Engineer Mode 2-4-1 How to Enter Engineer Mode ∗ To enter engineer mode, the password is required. If you have not set the password, set it referring to “2-4-2 How to Change Password”. . Press Engineer • Password input screen is displayed. 444C-EOP-Main-001 .

  • Page 77: How To Change Password

    Engineer Mode 2-4-2 How to Change Password ∗ To change (set) the password, you need the key floppy disk for changing password. . Insert the key floppy disk for chang- ing password into the floppy disk drive. . Press on the main menu in op- Engineer erator mode.
  • Page 78 = MEMO = Page 2-14 4H4C-E-OMA02-A01-01...
  • Page 79 Chapter FUNCTIONS Functions This chapter describes each function that can be chosen from the main menu as follows. Chapter 4 PRODUCTION The following are described in this chapter. 3-2 Production Settings 3-3 Production Information 3-4 Machine Adjustment 3-5 Machine Settings Refer to the Maintenance Manual.

  • Page 80: Menu Configuration

    Menu Configuration 3-1-1 Operator Mode Operator Production Performance Product config info PRODUCTION Chapter 4 Describes starting automatic production. Nozzle Settings 3-2-1 Describes checking the nozzle arrange- ment of head. Selecting Table Mode 3-2-2 Describes setting the mobile table for the exchange mode.
  • Page 81 Menu Configuration 3-1-2 Engineer Mode Engineer Machine Machine File Machine Data modify parameter adjust managment config PCB Data Returning to Origin 3-4-1 Describes checking and modifying board data. Describes returning all axes to their origins. Conveyor Width Adjustment 3-4-2 Board Recognition Data Describes adjusting the width of conveyor.

  • Page 82: Production Settings

    Production Settings This is used for the settings requisite for production and to check the motion. 1. Press on the main menu. Product config • “Production config menu” is displayed. ∗ Pressing a function switch displays each setting screen. 4H4C-E-OMA03-A01-02 Page 3-4...
  • Page 83 Production Settings 3-2-1 Nozzle Settings You can check the nozzle arrangement of each head. The names of the nozzles attached to each head currently are displayed. • Press the head you would like to check. ∗ For information about how to change nozzles, “9-4 Nozzle Exchange”.
  • Page 84 Production Settings 3-2-2 Selecting Tray Mode This is used to select the table that will work in the reserved mode. ∗ The table mode is switched on PT. • Press the feeder table to be worked. ∗ The highlighted switch shows the table set now.
  • Page 85 Production Settings Result of calculation Tray selection (Only when H2 is selected) Stage Selection Board Count Chip/Count Mounting/ Skip/Board Board [Adrs] The address No. of feeder table Chip/Count H1: The number of chips per reel H2: The number of chips per pallet Mount/Board The number of the chips to be mounted per board...

  • Page 86: Board Transport

    Production Settings 3-2-4 Board Transport This is used to perform each step from transporting board in to transporting it out to the next process. • The board on the conveyor is displayed as a green rectangle. While it is being transported, its image is blinking.
  • Page 87 Production Settings 3-2-5 Feeder Arrangement You can check which chip is on which feeder address. First, check the state of the feeders arranged on the stage. • The information of the chips on each feeder is displayed in the order of feeder address. Through the state of occupancy, you can see which feeder address on the feeder table is used at a glance.
  • Page 88 Production Settings Comprehensive Parts Information Complete part info Pressing this switch displays the screen as shown left. The comprehensive information of parts including the chip information of the feeder pointed by a cursor is displayed. ∗ Move a cursor to the address you would like to display, then press this switch.
  • Page 89 Production Settings 3-2-6 Changing Support Pins This part describes changing support pins together with board support blocks. • Detailed information about how to change them “9-3 Setting the Support Pin” • Board support blocks rise up so that you can draw out them.
  • Page 90 Production Settings 3-2-7 Tray Counter You can check or change the first pick-up position for the next production. • Select the tray feeder you will check or change. • Toggle the display. Set Adrs: Displays only the addresses which have the chips that are registered in stock data.

  • Page 91: Changing Parts

    Production Settings Reset/All Reset • Reset Sets the pick-up start position of the address pointed by a cursor to (X = 1 , Y = 1). All reset Sets all addresses to (X = 1 , Y = 1). ∗ Also the defective chip eject pallet will be reset to the initial position.

  • Page 92: Motion Setup

    Production Settings 3-2-8 Tray Pallet Setup The address of the pallet drawn out to the pick-up position and the address of the pallet drawn out to the supply position are displayed each. NOTICE If you input tray pallet setup incorrectly by hand, the tray feeder will be damaged. So be careful.
  • Page 93 Production Settings However, when both-side mounting is set to “Use (1)” at the option configuration screen as shown left, the motion configuration screen no longer displays this item. Option configuration Enabled Disabled Motion configuration The item is hidden Enabled Disabled Both-side Both-side Both-side...

  • Page 94: Production Information

    Production Information The running states of production board, pick-up, chip feeding unit, etc. are displayed. 1. Press on the main menu. Performance info • The running information screen is displayed. ∗ Pressing an information switch displays each information screen. 3-3-1 Run Information The count of produced boards and blocks, each running time, etc.
  • Page 95 Production Information 3-3-2 Stop Information The stop information is displayed for each factor that made machine stop during production. You can also see the in-depth stop cases until now. • Without reset, data will be added on irrespective of switchover of board types. Stop history Displays the stop histories (the screen as shown below) of the selected stage.
  • Page 96 Production Information 3-3-3 Pick-up Information The chip pick-up information during production is displayed for each feeder or each nozzle. • When there are any vacancies of feeder address in changing production board types, they are not displayed. • Without reset, data will be added on irrespective of switchover of board types. •...
  • Page 97 Production Information 3-3-4 Reset This is used to reset production information. Choose the information you would like to reset. It is possible to choose more than a piece of information at a time. When you press the switch again, it is canceled. Press Run .

  • Page 98: Machine Adjustment

    Machine Adjustment This is used when you check the motion and make an adjustment of each part of the machine. ∗ On the main menu (default state) in the operator mode, you cannot select this function. 1. Press on the main menu. Machine adjust •...

  • Page 99: Conveyor Width Adjustment

    Machine Adjustment 3-4-2 Conveyor Width Adjustment WARNING TURN OFF THE SERVO SWITCH BEFORE PLACING A BOARD ON OR REMOVING IT FROM THE CONVEYOR. You will have serious injury if the machine is actuated. M35E This is used to adjust the widths of all the conveyors to the set size of board automatically. ∗...

  • Page 100: Nozzle Changing

    Machine Adjustment 3-4-4 Nozzle Changing This is used to change the nozzle attached to the optional head for the one in the nozzle changer. Choose a target head. Choose a head. The selected head is highlighted. Choose a nozzle in the changer. UNLOCK Pressing + Nozzle set fits the nozzle in...

  • Page 101: Tray Adjustment

    Machine Adjustment 3-4-6 Tray Adjustment This is used to draw out the optional tray pallet and check how it puts back to the magazine. Select the tray feeder whose motion you will check. Select the tray address. As the need arises, toggle the motion speed. Every time this is pressed, the switch will change over in sequence from: “Slow”...

  • Page 102: Input Check

    Machine Adjustment 3-4-7 Input Check All the input addresses the machine uses are sampled every other second, and its state is dis- played in bit. List Display Address List Display for Each Address • The states of the input addresses the machine uses are displayed with names for each bit.

  • Page 103: Output Check

    Machine Adjustment 3-4-8 Output Check This is used to check the states of the valves which are used frequently in adjustment for each stage and work each of them alone. Solenoid Display Nozzle You can work each valve of compulsory blow and vacuum.

  • Page 104: Axis Information

    Machine Adjustment 3-4-9 Axis Information This is used to check the current positions of all the axes the machine controls and the status information. Current pos cnt Displays the current position of each axis in mm or pulse of status address. pulse : Displays the current position in pulse.

  • Page 105: Machine Settings

    Machine Settings This is used to set the state of machine that does not depend on production data. ∗ On the main menu (default state) in the operator mode, you cannot select this function. 1. Press on the main menu. Machine config •...
  • Page 106 Machine Settings 3-5-2 Pick-up Position Learning This is used to check the correction value through the pick-up position learning during production for each feeder address. For the learning data, during production, 1/10 of the recognition result will be added on to the current learning value.

  • Page 107: Setting Time

    Machine Settings 3-5-4 Setting Time This is used to set the time of the machine. • Change the numeric value of the year, month, day, hour and minute you would like to change, and then press Set . The current time is changed. : Forwards the time.
  • Page 108 Machine Settings 3-5-6 Customizing Operator Mode The operator mode can be customized so that you can use the functions of data modification, file operation, machine parameters, machine adjustment and machine settings in this mode. ∗ Even when you have set the machine settings so that it will be available in the operator mode, operator mode cannot be customized while in operator mode.
  • Page 109 Chapter PRODUCTION Safety during Production Do not put hands into the machine while it is running. The machine is running in the following states. 1. While the machine is considered actually running 2. During a stop to wait for a board 3.
  • Page 110 Production Work Flow This section describes an operator’s work for production. ∗ Entrust the operations inside to an engineer. Preparations • Start-up inspection ( 4-2-1 Start-up Inspection) Starting up machine • Setting production materials ( Chapter 5 4-3-1 Starting up Machine) SETTING PRODUCTION MATERIALS)

  • Page 111: Start-Up Inspection

    Before Production 4-2-1 Start-up Inspection Before starting operation, check the following points. Are emergency stop buttons reset? Are there any foreign objects on conveyors or SAFETY PRECAUTIONS) feeder bases? Chips State of emergency stop State of reset 433C-039E Tools 4H4C-AN00 433C-040E ∗...

  • Page 112: Checking Air Pressure

    Before Production 4-2-2 Checking Air Pressure . Remove the screw with a driver, and Unlock the valve. open the cover at the lower side of the rear operation area. Adjust the air pressure. . Make sure the pressure gauge Lock the valve. indications are within the following ranges.

  • Page 113: Starting Production

    Starting Production NOTICE Before starting production, check the positions of emer- gency stop buttons and how to use them. ( SAFETY PRECAUTIONS) • When this equipment is in abnormal condition, press this button immediately. • Pulling the emergency stop button out resets it. 4-3-1 Starting up Machine Start up the machine in the following order.

  • Page 114: Starting Operation

    Starting Production 4-3-2 Starting Operation . Press on the main menu. Production . Make sure the servo switch is ON, UNLOCK START → then press • The steps from self-diagnosis ( 4-3-3) to returning to origin ( 4-3-4) are performed. After that, when a board is transported in from the previous process, production starts.

  • Page 115: Self-Diagnosis

    Starting Production 4-3-3 Self-diagnosis The machine inspect itself. While the following screen is displayed, the state of machine is checked automatically. • When the state is normal, “Return to origin” screen is displayed. If any trouble is detected during a self-diagnosis, the following screen is displayed.
  • Page 116 Starting Production 4-3-4 Returning to Origin Before mounting, each axis returns to its origin. All the axes return to their origins. • “Complete” is displayed for the axes returned to their origins. 4H4C-E-OMA04-A01-00 Page 4-8...
  • Page 117 During Production 4-4-1 Information and Functions during Production Basic production information, the addresses of the empty feeders and the state of operation are displayed. • Production ( 3-3-1 Run Informa- tion) The number of produced boards and blocks • OpeRate ( 3-3-1 Run Information) Operating rate of the machine...

  • Page 118: Stop Operation

    Production Stop WARNING DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA- CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION. The machine has been stopped only temporarily. You may be injured if the sensors are actuated and the machine moves unexpectedly.

  • Page 119: Cycle Stop

    Production Stop Cycle Stop (For Stopping Production after Mounting the Current Board) . Press Cycle stop . • After the current board has been mounted, production stops. And the cycle stop screen is displayed. ∗ When you press Cycle stop again before the machine is stopped, the cycle stop is canceled.
  • Page 120 Production Stop 4-5-2 Information and Functions during Stop Operator Mode Engineer Mode Performance info Displays in-depth information about production. ( 3-3 Production Information) Mode change Switches over the operator/engineer mode. ∗ Switching over the operator mode to the engineer mode requires the password. Parts empty Info Displays the addresses and parts names of the empty feeders.

  • Page 121: Automatic Stop

    Completion of Production 4-6-1 Automatic Stop When the front stocker sends out the last board in the set production count, the stocker transmits the production end signal to the next process (e.g. screen printer, etc.). When this machine gets the signal, it automatically enters a state of production completion after producing the last board, and the main menu screen is displayed.
  • Page 122 = MEMO = 4H4C-E-OMA04-A01-01 Page 4-14...
  • Page 123 Chapter SETTING PRODUCTION MATERIALS Chip Feeding Devices This machine is fed with chips by the following three devices. Chips are supplied by changing trays, changing tape feeders or supplying chips to bulk feeders. Tray Feeder • Chips are fed while on the tray. •...
  • Page 124 Setting Trays This section describes how to set the tray into the tray feeder. • The tray can be set by the following steps. 1. Set the tray onto the pallet. ↓ 2. Set the pallet into the tray feeder. 5-1-1 Setting Tray onto Pallet Set the tray onto the tray pallet first.
  • Page 125 Setting Trays How to Clamp Tray Release Lever Clamp Lever 443C-143P 443C-144P State b. Tray Released State a. Tray Clamped In this state, turning the release lever to the direction of In this state, turning the clamp lever to the direction of arrow will release the clamp and the state will be the same 1 a little will release the release lever.

  • Page 126: Offset Block

    The pick-up position is restricted because of the head movement range. Shifting the restriction of the pick-up position can pick up chips. Offset Block Two offset blocks are used for a pallet. CM301 Standard Specification Specification with Offset Block Tray “Pick-up Position “Pick-up Position Condition Range”...
  • Page 127 Setting Trays How to Set the Offset Blocks . Make sure the conditions to use the offset block are satisfied. . According to the tray size, choose two offset block setting positions from among four ones. 4H4C-037P Setting Setting Setting Setting Position 4 Position 3...
  • Page 128 Setting Trays 5-1-3 Setting Tray Magazine into Tray Feeder Insert the tray pallets into the tray magazine, and then set the magazine into the tray feeder. . Set the tray pallets into the tray maga- zine. • Ten pallets can be set in one tray magazine. 040KC0AA00 4H4C-011E .
  • Page 129 Setting Trays . Open the magazine door, and set the magazine into the tray feeder. . Close the magazine door. 4H4C-AE00 4H4C-019E . Select the tray where the materials are set, and press Reset . • X: 1 and Y: 1 are set. To set another value, select the field by using , and change the value by using .
  • Page 130 Setting Tape Feeders This section describes how to set tape feeders. ∗ For bulk feeders (option), refer to the instruction manual of bulk feeder. NOTICE This section only describes how to set tape feeders onto the feeder table. For information about the precautions and the types of tape feeders, how to set available chips and tape reels, etc., refer to the instruction manual of tape feeder.
  • Page 131 Setting Tape Feeders 5-2-1 How to Set . Press Feeder arrangement on “Pro- duction config menu”. • The feeder arrangement screen is displayed. 4H4C-EEn-Pc-002 . Press H1 , and check the address. SERVO . Turn OFF the servo switch, and open ) ON ( OFF ( the safety cover.
  • Page 132 Setting Tape Feeders . Press the clamp of the feeder into the clamp block at the back of feeder table, and then push it down as it is and fix it. ∗ Be careful not to bump a tape feeder against another one.

  • Page 133: How To Remove

    Setting Tape Feeders 5-2-2 How to Remove . Turn OFF the servo switch, and open SERVO OFF ( ) ON ( the safety cover. . Cut off the carrier tape at the exit of the chute. ∗ At this time, take care not to harm the tubes and wiring of the bulk feeders (option).
  • Page 134 Setting Tape Feeders . Cut off the carrier tape at the feeder tip. • Pull out and dispose of the carrier tape cut off. 493C-016P . Close the safety cover, and turn ON SERVO the servo switch. OFF ( ) ON ( Page 5-12 4H4C-E-OMA05-A01-01...
  • Page 135 Supplying Chips during Production This section describes how to supply chips to each feeder during production. ∗ For the bulk feeders, refer to the instruction manual of the bulk feeders. 5-3-1 Supplying Chips to Tray Feeder When the chips on a tray pallet run out, the tray pallet travels to the chip supply area. At the same time, the stage light on the AR side and the supply completion button of the tray feeder of that pallet will turn on.
  • Page 136 Supplying Chips during Production 5-3-2 Tray Feeder Tables Motion in Supplying Chips The tray feeder is divided in two (A and B), and the motion of the table varies according to the set mode. This part describes the motion of the tray feeder table in each mode. ∗...
  • Page 137 Supplying Chips during Production 5-3-3 Supplying Chips to Tape Feeder When a reel of the tape feeder empties, the machine comes to an immediate stop and the stage light on the AF side turns on. WARNING TURN OFF THE SERVO SWITCH BEFORE SETTING PRODUCTION TOOLS LIKE TAPE FEEDERS.
  • Page 138 Supplying Chips during Production . Replace the tape feeder whose chips run out. • How to Replace “5-2 Setting Tape Feed- ers” 4H4C-019P . Close the safety cover, turn ON the SERVO OFF ( ) ON ( servo switch. UNLOCK START →...

This manual is also suitable for:

Cm301-duCm301-dKxf-4h4cKxf-4x4c

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