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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ1-L SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION LEVEL KDL-32BX305 CONFIDENTIAL RM-YD047 BRAZIL KDL-40BX405 RM-YD047 BRAZIL CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 3/2010 REVISION DATE SUBJECT 3/2010 No revisions or updates are applicable at this time.
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...
KDL-32BX305/40BX405 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32BX305/40BX405...
KDL-32BX305/40BX405 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-32BX305/40BX405 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION G2LE (KDL-32BX305 ONLY) G2HE (KDL-40BX405 ONLY) H2LS 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
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KDL-32BX305/40BX405 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : RC SOLID : PS STYROL Transistor : FPRD NONFLAMMABLE CARBON...
KDL-32BX305/40BX405 BAL BOARD SCHEMATIC DIAGRAM (2 OF 18) — D+3.3V M_GADD[0-14] M_GADD[0-14] — JL920 1 M_GADD[3] P o r t i o n 6 M_GADD[2] M_GADD[1] C I / S t r a p M_GADD[0] M_GADD[7] M_GADD[4] GPIO67 GADD0 M_GADD[6]...
KDL-32BX305/40BX405 BAL BOARD SCHEMATIC DIAGRAM (4 OF 18) — P o r t i o n 1 RB9400 M_A_ODT_HSS DDR2_A_ODT_HSS DDR2 DDR2_+1.8V X_M_CAS_HSS X_DDR2_CAS_HSS DDR2_A_DQ0_HSS M_A8_HSS DDR2_A8_HSS DDR2_A_DQ0_HSS MVDD UMDQ0 DDR2_A0_HSS DDR2_A_DQ1_HSS M_A7_HSS DDR2_A7_HSS C9408 C9409 C9414 C9419 C9423 MVDD...
KDL-32BX305/40BX405 BAL BOARD SCHEMATIC DIAGRAM (5 OF 18) PC_RGB M_PC_G,M_PC_B,M_PC_R — M_PC_G R9600 P o r t i o n 8 R9603 R9606 0.5% 0.5% 0.5% MC-10161F1-420-PN4-A 1608 1608 GND_A GND_D PLL+1.05V A+3.3V VIDEO IN/OUT L9603 M_PC_B 600ohm R9601 L9606...
KDL-32BX305/40BX405 BAL BOARD SCHEMATIC DIAGRAM (7 OF 18) P o r t i o n 2 P o r t i o n 3 Power D+1.05V — CVDD PLSYGND CVDD PLLUMGND C9800 C9802 0 . 1 CVDD PLSBGND 6.3V CVDD...
KDL-32BX305/40BX405 BAL BOARD SCHEMATIC DIAGRAM (17 OF 18) *CN5001 — STBY_+3.3V STBY_+3.3V STBY_+3.3V GND_D R5021 1/16W CHIP RESET RESET R5063 EEPROM R5054 D5005 X _ I N I T R5052 1/16W 1SS357-TPH3 RB5024 2 . 2 k 1/16W CHIP Q5008...
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KDL-32BX305/40BX405 [E3TL-2 SYSTEM/STREAM/DEMOD/STRAPS/CI/NAND/DDR2/VIDEO/IN/OUT/AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/TUNER/COMPOSITE/COMPONENT IN/HDMI EQ_SW/HDMI CONNECTOR/PC INPUT/ETHERNET/USB/MIMAS CS/PANEL CONN/VIDEO SW/AUDIO SW/MIMAS/POWER] COMPONENT SIDE C N 3 8 0 0 — I C 3 7 0 4 3.15A F3702 — I C 9 3 0 1 I C 9 0 0 0...
KDL-32BX305/40BX405 HLR BOARD SCHEMATIC DIAGRAM JL008 STBY+3.3V — LED_REC_R LED_STBY LED_ON_TIMER LED_PWR/RESERVE LED_PIC_MUTE JL010 OPT_SENS JL011 VD+3.3V JL012 SIRCS JL013 DEVICE_SDA — JL014 DEVICE_SCL *CN001 S i r c s R006 R003 — JL001 R001 R002 JL004 JL005 JL002 JL003 0.5%...
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KDL-32BX305/40BX405 [IR/LED/SENSOR] COMPONENT SIDE C004 C007 VDR007 R008 VDR005 C018 R022 R023 R024 R025 R026 R005 VDR001 VDR002 > E P G W G N < IFM002 C009 C019 R013 R001 R002 VDR004 VDR003 R003 R004 R006 R010 IFM001 T I M E R...
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KDL-32BX305/40BX405 NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES D2303 6-502-979-01 DIODE DA4J104K0L C9657 1-100-909-11 CERAMIC CHIP 10μF...
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KDL-32BX305/40BX405 NOTE: The components identifi ed by shading mark are critical for safety. Replace only with part number specifi ed. REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES IC2603 6-713-291-01 MM3285CNRE L3704 1-457-866-21 INDUCTOR 2.2μH IC3000...
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KDL-32BX305/40BX405 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES Q5011 6-552-436-01 TRANSISTOR DRC5123J0L R1113 1-218-990-81 SHORT CHIP Q9300 6-552-430-01 TRANSISTOR DRC5114E0L R1114 1-218-990-81 SHORT CHIP Q9305 6-552-430-01 TRANSISTOR DRC5114E0L R1118 1-208-711-11 METAL CHIP 0.50% 1/16W R1119...
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KDL-32BX305/40BX405 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2816 1-218-990-81 SHORT CHIP R4004 1-218-989-11 METAL CHIP 1/16W R2822 1-218-990-81 SHORT CHIP R4013 1-218-935-11 METAL CHIP 1/16W R2833 1-218-990-81 SHORT CHIP R4014 1-218-935-11 METAL CHIP 1/16W...
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KDL-32BX305/40BX405 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5131 1-218-941-81 METAL CHIP 1/16W R9605 1-218-829-11 METAL CHIP 0.50% 1/10W R5132 1-218-965-11 METAL CHIP 1/16W R9606 1-218-823-11 METAL CHIP 0.50% 1/10W R5133 1-208-663-11 METAL CHIP 0.50% 1/16W...
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KDL-32BX305/40BX405 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9912 1-208-671-11 METAL CHIP 0.50% 1/16W RB2801 1-234-375-21 RES, NETWORK 1K (1005X4) R9913 1-208-671-11 METAL CHIP 0.50% 1/16W RB2802 1-234-384-11 RES, NETWORK 1M (1005X4) R9914 1-208-671-11 METAL CHIP 0.50% 1/16W...