Foot Brake Master Cylinder; Foot Master Cylinder Removal / Installation; Brake Pedal Removal / Installation - Polaris Sportsman 850 Service Manual

BRAKE SYSTEM

FOOT BRAKE MASTER CYLINDER

FOOT MASTER CYLINDER REMOVAL /
INSTALLATION
1. Remove the RH mud guard and footwell.
2. Remove the front and rear brake line from the master
cylinder. Use a suitable container to catch the brake
fluid. Dispose of brake fluid properly.
3. Remove the (2) through-bolts retaining the master
cylinder to the mount bracket. Replace components
as needed.
4. Reverse this procedure when reinstalling and torque
mounting fasteners to specification.
TORQUE
Master Cylinder Mounting Fasteners:
8 ft. lbs (11 Nm)
5. Reinstall the brake line and torque the banjo bolt
(with new sealing washers installed) to specification.
TORQUE
Brake Line Banjo Bolts:
15 ft. lbs (20 Nm)
6. Bleed the master cylinder following the procedure
outlined in the "Brake Bleeding" section of this
chapter. Front Brake
9.11Rear Brake System Bleeding, page 9.12
9.16
System Bleeding, page

BRAKE PEDAL REMOVAL / INSTALLATION

1. Remove the RH mud guard and footwell.
2. Remove the through-bolt retaining the brake pedal to
the mount bracket.
3. Remove the bolt, bushings, spacer, spring and brake
lever.
4. Inspect and replace components as needed.
5. Reverse this procedure when reinstalling and torque
mounting fastener to specification.
TORQUE
Brake Pedal Mounting Fastener:
38 ft. lbs (52 Nm)