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Siemens SIMATIC ET 200SP HA System Manual

Modules for devices in a hazardous area
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SIMATIC Distributed I/O System
ET 200SP HA / ET 200SP
Modules for devices in a hazardous
area
System Manual
6DL1193-6BP00-0DW0;6DL1133-6PX00-0HW0;6DL11
93-6BP00-0BX1;6ES7133-6CV20-1AM0
04/2021
A5E50165138-AA
Security information
Preface
System overview
Plant planning
Installation
Wiring
Removal
Parameters for the Ex power
module
Service and maintenance
Displays and interrupts
Technical specifications
Dimension drawings
Accessories/spare parts
Leakage resistance of the
I/O station
Service & Support
Drivers, parameters,
diagnostic messages and
address space
1
2
3
4
5
6
7
8
9
10
11
A
B
C
D
E

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Summary of Contents for Siemens SIMATIC ET 200SP HA

  • Page 1 Security information Preface System overview SIMATIC Distributed I/O System Plant planning ET 200SP HA / ET 200SP Modules for devices in a hazardous Installation area Wiring System Manual Removal Parameters for the Ex power module Service and maintenance Displays and interrupts Technical specifications Dimension drawings Accessories/spare parts...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Security information..........................7 Preface ..............................9 Information and support ....................12 2.1.1 Documentation guide ......................12 2.1.2 Notifications – Always up to date..................16 2.1.3 Information and downloads ....................16 2.1.4 2D Matrix code (QR code / EAN code) ................. 18 System overview..........................
  • Page 4 Table of contents 4.6.3 Voltage relationships in an Ex module group ..............44 4.6.4 Electrical parameters for the safety concept ............... 45 4.6.5 Planning intrinsically safe circuits ..................46 4.6.6 Planning the grounding of the power supply ..............46 4.6.7 Planning potential groups and Ex power modules ...............
  • Page 5 Table of contents Servicing during operation....................84 Maintenance of the electrical equipment................85 Change Ex module group ....................86 9.4.1 Replacing an Ex I/O module without changing the type............86 9.4.2 Replacing an Ex I/O module and changing the type............. 88 9.4.3 Replacing an Ex BaseUnit ....................
  • Page 6 Table of contents Drivers, parameters, diagnostic messages and address space............129 Address space for the Ex power module................129 E.1.1 Parameter assignment ..................... 129 E.1.2 Assignment and form of the module/channel parameters ..........130 E.1.3 Diagnostic and maintenance messages ................131 E.1.4 Address space ........................

  • Page 7: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 8 Security information Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 9: Preface

    This documentation supplements the system documentation of the following product series of distributed I/Os: • SIMATIC ET 200SP HA distributed I/O • SIMATIC ET 200SP distributed I/O The I/O components described extend these distributed I/O systems with the option of integrating devices located in hazardous areas (intrinsically safe sensors, actuators and HART field devices) into the system.
  • Page 10 Validity of the documentation This documentation applies to the use of the distributed I/Os that are suitable for connecting devices in hazardous areas: • SIMATIC ET 200SP HA distributed I/O • SIMATIC ET 200SP distributed I/O Conventions The following terms are used synonymously in this documentation:...
  • Page 11 Preface Term Synonyms Notes Ex power module Unless otherwise specified, applies to the components for power supply • Ex-PM E of the Ex module group • Power supply Ex BaseUnit Components of the Ex module group: • Unless otherwise specified, applies to the specific components for •...

  • Page 12: Information And Support

    Preface 2.1 Information and support Information and support 2.1.1 Documentation guide The documentation for the ET 200SP HA and ET 200SP distributed I/Os for use in hazardous areas is divided into three sections. The division offers you the possibility to access the specific content you need. •...
  • Page 13 Our Service & Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens. We provide direct on-site support in more than 100 countries through all phases of the life cycle of your machines and plants.
  • Page 14 You can find Technical Support at the following address: Internet (http:// support.industry.siemens.com/My/ww/en/requests). Training Extend your competitive edge – through practical know-how directly from the manufacturer. You can find the training courses we offer at the following address: Internet (http:// sitrain.automation.siemens.com/sitrainworld/).
  • Page 15 Industry Automation and Drive Technologies. You can find your personal contact in our contacts database on the Internet (http:// support.industry.siemens.com/aspa_app/). Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 16: Notifications - Always Up To Date

    3. Click "Save filter". 4. Enter the filter name. 5. Click "Enable notification". 6. Click "Save filter". Additional information on this: • Quick start: Receive notifications (Newsletter) (https://support.industry.siemens.com/cs/): Individual notifications and filters (Newsletter) • Helpful functions in Online Support (videos) (https:// support.industry.siemens.com/cs/ww/es/sc/2063) Always up to date with "mySupport"...
  • Page 17 The Manual Collection contains the complete documentation of the respective distributed I/O summarized in a single file. • Compile your personal Manual Collection in My Documentation Manager: Product support (https://support.industry.siemens.com/cs/ww/en/ps) • Manual Collection ET 200SP (https://support.industry.siemens.com/cs/ww/en/view/ 84133942) and documentation of the I/O modules Application examples •...

  • Page 18: Matrix Code (Qr Code / Ean Code)

    The 2D matrix code on the product is a coded representation of the product-specific article number. Access to product-related information For reading the 2D matrix code, SIEMENS offers an app for mobile use. Information about the app and the download can be found on the Internet: "Mobile use via app (https://support.industry.siemens.com/cs/ww/en/sc/2067)".

  • Page 19: System Overview

    The basic assembly of the distributed I/O system provides the interface to the automation system. Possible basic assembly: • SIMATIC ET 200SP HA • SIMATIC ET 200SP Rules for configuring the I/O station (Page 37) Requirement for connecting devices in the hazardous area Devices in the hazardous area in Ex Zones 1 and 0 can be connected to the I/O station if these devices are connected to an Ex module group.

  • Page 20: Example Configuration Of The I/O Station With Ex Module Group

    The figure shows an example of the integration of an Ex module group in an I/O station based on the SIMATIC ET 200SP HA. No I/O modules are required in the basic assembly of the I/O station for the integration of an Ex module group.

  • Page 21: Components For Ex Module Groups

    Definition The components described below enable connection of devices located in the hazardous area to the SIMATIC ET 200SP HA or SIMATIC ET 200SP distributed I/O systems. Configuration The following figure shows an example configuration of an IO device from the components of...

  • Page 22: Components

    System overview 3.4 Components Components 3.4.1 Ex BaseUnit for Ex power module Definition The Ex BaseUnit for an Ex power module is a component of an Ex module group with electrical and mechanical functions. Configuration Table 3-2 Ex BaseUnit for Ex power module (Ex BaseUnit, Type W0) Function Figure Article number: 6DL1193-6BP00-0DW0...

  • Page 23: Ex Baseunit For Ex I/O Module

    System overview 3.4 Components Configuration Table 3-3 Ex power module (Ex PM E) Function Figure Article number: 6DL1133-6PX00-0HW0 • The supply voltage for the ex power module must be supplied from a SELV/PELV circuit. • The Ex power module supplies the following Ex I/O modules via the power bus at the Ex BaseUnit of the Ex power module.

  • Page 24: Ex I/O Module

    System overview 3.4 Components Configuration Table 3-4 Ex BaseUnit for Ex I/O module (Ex BaseUnit, Type X1) Function Figure Article number: 6DL1193-6BP00-0BX1 Electrical functions: • Connecting the process signals of the sensors and actuators con‐ nected to the terminal block with the plugged in Ex I/O module. •...

  • Page 25: Coding Element

    This element encodes the type of the plugged Ex I/O module. You can find information on the function and handling of the coding elements in the system documentation of the distributed I/O used: • SIMATIC ET 200SP HA • SIMATIC ET 200SP Modules for devices in a hazardous area...

  • Page 26: Accessories For The Ex Module Groups

    System overview 3.5 Accessories for the Ex module groups Accessories for the Ex module groups Accessories The components shown below are not part of the Ex I/Os. The components can be ordered as accessories. Information on the article numbers: "Accessories/spare parts (Page 123)" Example The following figure shows an example of the use of accessory components for Ex module groups:...

  • Page 27: Accessories

    System overview 3.6 Accessories Accessories 3.6.1 Reference identification labels Definition Reference identification labels are accessories for the Ex module group. Equipment labeling plates are used for plant-specific marking of the components of the Ex module group. Configuration Table 3-8 Reference identification labels Function Figure The reference identification labels are mostly used for the...

  • Page 28: Bu Cover (Slot Cover)

    System overview 3.6 Accessories 3.6.3 BU cover (slot cover) Definition Slot covers are accessories for the Ex module group. A slot cover is inserted on Ex BaseUnits: • When a slot is not equipped with an Ex I/O module. • When a slot is reserved for future expansion (as an empty slot). Configuration Table 3-10 Slot cover (BU cover 20 mm)

  • Page 29: Plant Planning

    "Mechanical and climatic environmental conditions (Page 106)"). Analysis of the plant - Planning the basic assembly of the I/O station You can find information about this in the documentation for SIMATIC ET 200SP HA. Rules for configuring the I/O station (Page 37)
  • Page 30 Plant planning 4.1 Planning the configuration of an ET 200SP HA distributed I/O Example for the configuration of an I/O station ① ⑭ Carrier module IM Server module ② BusAdapter ③ Interface module (IM) ④ ⑩ Potential group 1 (here ET 200SP HA) Potential group 3 (Ex module group) ⑥...
  • Page 31 Plant planning 4.1 Planning the configuration of an ET 200SP HA distributed I/O Due to the possible danger of explosion, ensure that the following components are suitable for use: • Components that are located directly in a hazardous area • Components with connection to the hazardous area Planning the Ex module group •...

  • Page 32: Planning The Configuration Of An Et 200Sp Distributed I/O

    Plant planning 4.2 Planning the configuration of an ET 200SP distributed I/O Planning the configuration of an ET 200SP distributed I/O In accordance with the standards for electrical devices, all components of the distributed IO system are classified as open equipment. Note To operate the components of the distributed I/O system, you must ensure the following: •...
  • Page 33 Plant planning 4.2 Planning the configuration of an ET 200SP distributed I/O Example for the configuration of an I/O station ① ⑭ Carrier module IM Server module ② BusAdapter ③ Head station / interface module (IM) ④ BaseUnits for I/O modules ⑤...
  • Page 34 Plant planning 4.2 Planning the configuration of an ET 200SP distributed I/O Note Thermal decoupling required For thermal decoupling of ET 200SP modules and Ex module groups, the following must be installed upstream from the first Ex power module: ⑥ ⑩...

  • Page 35: Useful Information For Use In Hazardous Areas

    Plant planning 4.3 Useful information for use in hazardous areas Useful information for use in hazardous areas 4.3.1 Deployment zones Deployment zones of intrinsically safe devices (intrinsically safe sensors, actuators and HART field devices) The use of the Ex module groups enables the deployment of intrinsically safe devices in the following zones: •...
  • Page 36 Reference You can find more information in the Designing interference-free controllers (http:// support.automation.siemens.com/WW/view/en/59193566) function manual. See also Information on insulation, protection class, degree of protection and rated voltage (Page 109) Modules for devices in a hazardous area...

  • Page 37: Rules For Configuring The I/O Station

    Plant planning 4.3 Useful information for use in hazardous areas 4.3.3 Rules for configuring the I/O station Devices in the Zone 1 or Zone 0 hazardous area can be connected to the I/O station if these devices are connected to an Ex module group. Requirements in the I/O station •...
  • Page 38 Plant planning 4.3 Useful information for use in hazardous areas Enclosure required Observe the following: • The ambient conditions when using the distributed I/O system. • The requirements according to the standards applicable in the area of application: Area of application with validity of Requirement the standards EN / IEC 60529...

  • Page 39: Maximum Mechanical Configuration Of The Ex Module Group

    Additional information on this: • CPU (https://support.industry.siemens.com/cs/ww/en/ps/13889/man) • Interface module (https://support.industry.siemens.com/cs/ww/en/ps/14034/man) Backplane bus length of the Sum of the width of all BaseUnits and Ex BaseUnits + width of the server module <= 1 m I/O station Observe the required thermal decoupling (potential distributor or empty slot)
  • Page 40 Plant planning 4.4 Maximum mechanical configuration of the Ex module group Components Quantity Note Ex BaseUnit for Ex power mod‐ Mount the Ex module groups to the right of the standard I/Os. Note: • Planning the configuration of an ET 200SP HA distributed I/O (Page 29) •...

  • Page 41: Minimum Clearances

    Plant planning 4.5 Minimum clearances Minimum clearances 4.5.1 Minimum clearances in the control cabinet You need to ensure that heat dissipation is enabled when assembling the I/O station. • Mechanical and climatic environmental conditions (Page 106) • Mounting with ET 200SP - Mounting rule for ET 200SP: Planning the configuration of an ET 200SP HA distributed I/O (Page 29) Minimum clearances •...

  • Page 42: Minimum Clearances And Cable Routing For Use In Hazardous Areas

    Plant planning 4.5 Minimum clearances 4.5.2 Minimum clearances and cable routing for use in hazardous areas General information Physical isolation of non-Ex signals from Ex signals corresponds to the requirements with regard to the configuration of explosion-protected automation technology. Maintain safe distances - Minimum thread length The distance between two points is called the thread length.

  • Page 43: Power Supply And Potential Ratios

    Plant planning 4.6 Power supply and potential ratios Power supply and potential ratios 4.6.1 Power supply (SELV/PELV) Safe low voltage Ensure that the supply and input voltages of the I/O system are generated safely separately = 24 V DC ±20% ( rated Power supply according to the following standards: •...

  • Page 44: Voltage Relationships In An Ex Module Group

    Plant planning 4.6 Power supply and potential ratios 4.6.3 Voltage relationships in an Ex module group The figure shows the potential relationships within the Ex module group. In the figure, the red dash-dotted line shows the separation of the potentials in the components of Ex I/O devices. Potential separation by Ex BaseUnit for the Ex power module The Ex BaseUnit for the Ex power module separates the power bus to the left.

  • Page 45: Electrical Parameters For The Safety Concept

    Plant planning 4.6 Power supply and potential ratios Same potential in one Ex module group There is the same potential for the supply voltages of the Ex I/O modules of an Ex module group. 4.6.4 Electrical parameters for the safety concept Rules for the configuration of intrinsically safe circuits Ensure that the regulations and applicable standards for configuration, selection and installation of electrical systems are observed.

  • Page 46: Planning Intrinsically Safe Circuits

    Plant planning 4.6 Power supply and potential ratios 4.6.5 Planning intrinsically safe circuits Safety Observe the guidelines according to EN / IEC 60079‑14 during configuration. Basic realization WARNING Intrinsically safe electrical circuit You must ensure that the connection of an intrinsically safe sensor, actuator or HART field device to the input/output of an I/O module results in an intrinsically safe circuit.

  • Page 47: Planning Potential Groups And Ex Power Modules

    Plant planning 4.6 Power supply and potential ratios Introduction The following figure shows the distributed I/O when integrating Ex module groups and power supply from the TN-S network: 4.6.7 Planning potential groups and Ex power modules You must ensure that the power supply is from safe extra-low-voltage. Check the load on the Ex power modules Ensure that the current consumption of the Ex I/O modules of an Ex module group does not exceed the permissible output current of the Ex power module in any operating situation.

  • Page 48: Shielding And Measures To Counteract Interference Voltage

    Plant planning 4.6 Power supply and potential ratios Permissible output current of the Ex power module > ∑ I of all I/O modules of the respective potential group 4.6.8 Shielding and Measures to Counteract Interference Voltage 4.6.8.1 Shielding Definition Shielding is understood to mean all measures for the weakening (attenuation) of magnetic, electrical or electromagnetic interference fields by enclosing objects.
  • Page 49 Plant planning 4.6 Power supply and potential ratios The shield terminal connects the cable shield to the mounting rail via the Ex BaseUnit. You can find additional information on this in the section "Connecting cable shields (Page 65)". Recommendation: Application in an environment with interference: •...
  • Page 50 Plant planning 4.6 Power supply and potential ratios Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 51: Installation

    Installation Mounting the Ex module group 5.1.1 Safety measures in hazardous areas Note Working on energized electrical installations and apparatus in hazardous industrial premises is prohibited. This also includes the disconnection of live control lines for test purposes. Work on intrinsically safe electrical circuits is permitted as an exception, in special cases also work on other electrical systems, whereby the operator must have certified in writing that there is no risk of explosion for the duration of the work at the place of work.
  • Page 52 Installation 5.1 Mounting the Ex module group Mounting rules Mounting the Ex module groups: 1. Mount the Ex BaseUnits. When installing an Ex module group always start with a Ex BaseUnit for an Ex power module. – Mounting the Ex BaseUnit for Ex I/O module (Page 53) –...

  • Page 53: Mounting The Ex Module Group

    Installation 5.2 Mounting the Ex module group Mounting the Ex module group 5.2.1 Mounting the Ex BaseUnit for Ex I/O module Requirements • The BaseUnit is mounted. At least: – With ET 200SP HA: the carrier module for the interface module –...

  • Page 54: Mounting The Ex Power Module

    Installation 5.2 Mounting the Ex module group Mounting the Ex BaseUnit for Ex I/O module To mount the Ex BaseUnit for mounting the Ex power module, proceed as follows: Step Procedure Illustration Hook the Ex BaseUnit (for mounting the Ex power mod‐ ule) into the mounting rail.

  • Page 55: Mounting The Ex Baseunit For Ex I/O Module

    Installation 5.2 Mounting the Ex module group Mounting the Ex power module To mount the Ex power module, proceed as follows: Step Procedure Illustration Place the Ex power module parallel on the Ex BaseUnit of ① the Ex power module. Mount the Ex power module with the Ex BaseUnit using ②③...
  • Page 56 Installation 5.2 Mounting the Ex module group Requirement The Ex BaseUnit for the Ex power module is mounted. You can find information on this in the section "Mounting the Ex power module (Page 54)". Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Ensure that the power supply is switched off before starting work.

  • Page 57: Plugging In An Ex I/O Module Or Bu Cover

    Installation 5.2 Mounting the Ex module group 5.2.4 Plugging in an Ex I/O module or BU cover Connecting Ex I/O modules The Ex I/O modules are assembled like standard I/O modules from left to right. The Ex sensors and Ex actuators are connected directly to the Ex BaseUnit. Note Before sensors or actuators are connected to an Ex I/O module, an expert must perform a safety analysis of the intrinsically safe circuit, if necessary.

  • Page 58: Installing The Server Module

    Installation 5.2 Mounting the Ex module group Requirement The Ex BaseUnit for the Ex I/O module is mounted. Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Ensure that the power supply is switched off before starting work. Plugging in an Ex I/O module or BU cover Insert the Ex I/O module or BU cover parallel into the slot until you hear both interlocks lock into place.
  • Page 59 Installation 5.2 Mounting the Ex module group Requirement The installation of the Ex I/O is completed. Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Ensure that the power supply is switched off before starting work. Mounting the server module To mount the server module, proceed as follows: Step...

  • Page 60: Identification Of Components Of The Ex Module Group

    Installation 5.3 Identification of components of the Ex module group Identification of components of the Ex module group 5.3.1 Factory markings The following table shows the markings that are present ex factory. The markings support the installation of the modules and the configuration of the distributed I/O with existing modules. Table 5-1 Markings Markings...

  • Page 61: Applying Reference Identification Labels

    Installation 5.3 Identification of components of the Ex module group 5.3.3 Applying reference identification labels Procedure Proceed as follows to apply a reference identification label: 1. Break off the reference identification labels from the sheet. 2. Insert the reference identification labels into the insert opening on the top of the modules: –...
  • Page 62 Installation 5.3 Identification of components of the Ex module group Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 63: Wiring

    Wiring Communication link between basic assembly and Ex module group Once correctly mounted, the Ex module group is automatically connected to the backplane bus of the I/O station. The communication with the controller/automation system is performed via the interface module of the I/O station. Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 64: Connecting Signal And Supply Cables

    Wiring 6.2 Connecting signal and supply cables Connecting signal and supply cables 6.2.1 Wiring the terminal block for Ex I/O module The terminal block for connecting the I/O signals is part of the Ex BaseUnit for Ex I/O modules and cannot be mounted separately.

  • Page 65: Connecting Cable Shields

    Wiring 6.2 Connecting signal and supply cables Assignment of the terminal block The assignment of the terminal block of the Ex BaseUnit depends on the plugged Ex I/O module. You can find information on the Ex I/O modules in the corresponding device manuals. ①...
  • Page 66 Wiring 6.2 Connecting signal and supply cables Requirements • Ex BaseUnit • The shield connection is suitable for cables with max. ∅ 7 mm each. Figure 6-2 Shield terminal NOTICE Grounding The shield connection of the Ex BaseUnit to the shield support is provided by the functional grounding.

  • Page 67: Connecting The Supply Voltage To The Ex Power Module

    Wiring 6.2 Connecting signal and supply cables Step Procedure Illustration Connecting the signal cable • Remove the cable insulation material around the shield terminal. • Connect the cable to the Ex BaseUnit and lay the cable in the shield support. ③...
  • Page 68 Wiring 6.2 Connecting signal and supply cables Wiring of the Ex BaseUnit When laying the cables and wiring, adhere to the installation and setup regulations according to DIN EN IEC 60079‑14 as well as the country-specific regulations. Ensure intrinsically safe and non-intrinsically safe cables are completely separate during wiring. They must be routed in separate cable ducts and must maintain a minimum distance of 50 mm from "non-intrinsically safe cables".
  • Page 69 Wiring 6.2 Connecting signal and supply cables General terminal assignment Table 6-2 Terminal assignment for the Ex power module Terminal Assign‐ Terminal Assign‐ Description Color coding label ment ment (terminals 1 to 4) • L+: Supply voltage L+ 24 V DC •...
  • Page 70 Wiring 6.2 Connecting signal and supply cables Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 71: Removal

    Removal Removing an Ex module group (overview) Requirement Safety measures in hazardous areas (Page 51) Recommendation: Remove Ex module groups with the supply voltage switched off. Disconnect the supply voltage plug from the Ex power module: See "Removing an Ex power module (Page 73)" Step 1 Removal of the Ex module groups: If you want to remove the Ex module group or add or remove Ex BaseUnits, remove the server module.

  • Page 72: Removing The Ex Module Group

    Removal 7.2 Removing the Ex module group Removing the Ex module group 7.2.1 Removing a server module Requirement Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Before starting work, ensure that no explosive atmosphere is present and that the power supply is switched off.

  • Page 73: Pull Ex I/O Module

    Removal 7.2 Removing the Ex module group 7.2.2 Pull Ex I/O module Requirement Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Before starting work, ensure that no explosive atmosphere is present and that the power supply is switched off.
  • Page 74 Removal 7.2 Removing the Ex module group Requirement Note Module in Zone 2 In general, it is not allowed to pull or plug modules in Zone 2. Before starting work, ensure that no explosive atmosphere is present and that the power supply is switched off.

  • Page 75: Loosening Signal Cables

    Removal 7.2 Removing the Ex module group 7.2.4 Loosening signal cables Procedure Adhere to the following sequence: Step Procedure Illustration Press the screwdriver into the spring release of the terminal as far as it will go. The terminal opens. Leave the screwdriver in the spring release. Pull out the cable.

  • Page 76: Removing The Ex Baseunit For Ex Power Module

    Removal 7.2 Removing the Ex module group Procedure Step Procedure Illustration Press the mounting rail release at the top of the Ex Base‐ ① Unit and move the Ex BaseUnit at least 8 mm to the ② right 1. Keep the mounting rail release on the Ex BaseUnit ③...
  • Page 77 Removal 7.2 Removing the Ex module group Note Adjacent components To remove a specific Ex BaseUnit, you need to remove adjacent components (Ex BaseUnit or server module) located on the right. If there is a clearance of approx. 8 mm to the adjacent components on the right, you can remove the Ex BaseUnit.
  • Page 78 Removal 7.2 Removing the Ex module group Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 79: Parameters For The Ex Power Module

    Parameters for the Ex power module Parameters of the Ex power module Ex-PM E You use parameters to define the mode of operation of the Ex power module. Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 80: Module/Channel Parameters

    Parameters for the Ex power module 8.2 Module/channel parameters Module/channel parameters Parameters of the Ex power module Ex-PM E You have the following setting options: Table 8-1 Parameters and their default settings Parameters Value range Default Changing parameter Efficiency range settings in RUN Diagnostics missing sup‐...

  • Page 81: Explanation Of Parameters

    Parameters for the Ex power module 8.3 Explanation of parameters Explanation of parameters Diagnostics, Missing supply voltage L+ Defines whether a diagnostic interrupt is generated when the supply voltage L+ is missing or is too low. Potential group An Ex module group consists of the associated Ex power module and a group of Ex I/O modules placed directly adjacent to one another, which are supplied by the Ex power module via the power bus.
  • Page 82 Parameters for the Ex power module 8.3 Explanation of parameters Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 83: Service And Maintenance

    Service and maintenance Actions during operation - Overview Properties The following table describes the activities permitted during operation. Requirements Note the following: Special conditions for safe use (Page 37) Actions Table 9-1 Permitted actions and actions permitted in Zone 2 Actions Zone 2 See the section ...

  • Page 84: Servicing During Operation

    Service and maintenance 9.2 Servicing during operation Servicing during operation Properties Maintenance of the I/O station is essentially limited to visual inspections. The I/O station can be in running operation. Requirements Note the following: Special conditions for safe use (Page 37) Procedure When the distributed I/O is installed in an enclosure: •...

  • Page 85: Maintenance Of The Electrical Equipment

    Service and maintenance 9.3 Maintenance of the electrical equipment Maintenance of the electrical equipment Replacing equipment Work on electrical systems or equipment can only be carried out if a "permit" has been granted. When replacing electrical equipment, the intended use with regard to temperature class, explosion group and the corresponding (Ex) Zone must be observed.

  • Page 86: Change Ex Module Group

    Service and maintenance 9.4 Change Ex module group Change Ex module group 9.4.1 Replacing an Ex I/O module without changing the type Introduction When an Ex I/O module is plugged in for the first time, part of the coding element snaps into the Ex BaseUnit.
  • Page 87 Service and maintenance 9.4 Change Ex module group Procedure Please note if necessary: Replacing an Ex I/O module and changing the type (Page 88) Table 9-2 Replacing an I/O module without changing the type Step Procedure Illustration Perform change in runtime: Read section "Actions during operation - Overview (Page 83)". ①...

  • Page 88: Replacing An Ex I/O Module And Changing The Type

    Service and maintenance 9.4 Change Ex module group 9.4.2 Replacing an Ex I/O module and changing the type Requirements • The application planning is completed. See section Plant planning (Page 29). • The Ex BaseUnit is suitable for accommodating the new I/O module. •...
  • Page 89 Service and maintenance 9.4 Change Ex module group Procedure Replacing an Ex I/O module without changing the type (Page 86) Table 9-3 Replacing an I/O module and changing the type Step Procedure Illustration Perform change in runtime: Read section "Actions during operation - Overview (Page 83)". ①...

  • Page 90: Replacing An Ex Baseunit

    Service and maintenance 9.4 Change Ex module group Note Coding element After replacing the Ex I/O module, ensure that the coding plug of the replaced Ex I/O module is completed again. 9.4.3 Replacing an Ex BaseUnit Introduction The process terminals are part of the Ex BaseUnit of the Ex I/O module. You can replace the Ex BaseUnit if needed.
  • Page 91 Service and maintenance 9.4 Change Ex module group Procedure To replace an Ex BaseUnit, proceed as follows: Step Procedure Illustration Remove the Ex I/O module. Read section "Pull Ex I/O module (Page 73)". Remove the coding element from the Ex BaseUnit and press it onto the coding element of the Ex I/O module which you have pulled in Step 1.
  • Page 92 Service and maintenance 9.4 Change Ex module group Step Procedure Illustration Mount the new Ex BaseUnit in‐ formation. You can find information on this in the section "Mounting the Ex BaseUnit for Ex I/O module (Page 55)". Wiring the Ex BaseUnit. You can find information on this in the section "Wiring the termi‐...

  • Page 93: Firmware Update

    Service and maintenance 9.5 Firmware update Firmware update This section describes the basic procedure for updating the firmware of the following modules: • Ex power module • Ex I/O module Requirements • A connection to the I/O station exists. • The storage location of the file for the firmware update is known. Note Firmware update of Ex I/O modules The L+ supply voltage must be applied to the module at startup and during the firmware update.
  • Page 94 Service and maintenance 9.5 Firmware update Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 95: Displays And Interrupts

    Displays and interrupts 10.1 Status and error displays LED displays If Ex module groups are integrated in an I/O station based on the ET 200SP HA or ET 200SP, the error and status displays of the modules for use in hazardous areas are also displayed on the respective module and at the interface module of the I/O station.
  • Page 96 Displays and interrupts 10.1 Status and error displays DIAG LED Table 10-1 Diagnostic display of the DIAG LED LED DIAG Meaning The backplane bus supply of the system is disrupted or switched off. The module is not parameterized. Flashes The module is parameterized. No diagnostic message is pending. The module is parameterized.

  • Page 97: Interrupts

    Displays and interrupts 10.2 Interrupts 10.2 Interrupts The Ex power module supports diagnostic interrupts. Diagnostic and maintenance messages are output via diagnostic interrupts. You can find more information on this in the appendix: Diagnostic and maintenance messages (Page 131) Diagnostic messages The Ex power module generates a diagnostic message when the following events occur: •...
  • Page 98 Displays and interrupts 10.2 Interrupts Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 99: Technical Specifications

    • These certificates and registration certificates are available on the supplied USB stick. The certificates for the markings and approvals can be found on the Internet under Service&Support (http://support.industry.siemens.com/cs/). Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 100: Ce Marking

    Technical specifications 11.1 Standards and approvals Safety information WARNING Personal injury and damage to property may occur Personal injury and damage to property can occur in hazardous areas if you disconnect plug-in connections while the distributed I/O system is in operation. In hazardous areas, always ensure that the distributed I/O system is de-energized before disconnecting plug-in connections.

  • Page 101: Explosion Protection

    • In the safe area • In Zone 2 (category 3G) The certificates of conformity and the explanations of the designations can be found on the Internet (https://support.industry.siemens.com/cs/products?dtp=Certificate&mfn=ps&lc=en- US). ATEX Approval Table 11-1 Certification according to the following standards:...
  • Page 102 Technical specifications 11.1 Standards and approvals The certificates for the products can be found on the Internet (https:// support.industry.siemens.com/cs/products?dtp=Certificate&mfn=ps&lc=en-US). Note Specific conditions of use 1. This equipment shall be installed in an enclosure with an ingress protection of at least IP54 in accordance with EN 60079-0 and EN 60529.

  • Page 103: Marking For Australia And New Zealand

    Technical specifications 11.1 Standards and approvals 11.1.4 Marking for Australia and New Zealand The distributed I/O system meets the requirements of the EN / IEC 61000‑6‑4 standard. 11.1.5 Korea Certificate Note that this device corresponds to limit class A in terms of the emission of radio frequency interference.

  • Page 104: Electromagnetic Compatibility

    The following information applies to components of the Ex module group. Ex module groups can only be used in conjunction with the basic assembly of the SIMATIC ET 200SP HA or SIMATIC ET 200SP. The EMC limits and specifications valid for the basic assembly therefore apply: •...

  • Page 105: Shipping And Storage Conditions

    The following information applies to components of the Ex module group. Ex module groups can only be used in conjunction with the basic assembly of the SIMATIC ET 200SP HA or SIMATIC ET 200SP. The transport and storage conditions valid for the basic assembly therefore apply.

  • Page 106: Mechanical And Climatic Environmental Conditions

    Technical specifications 11.4 Mechanical and climatic environmental conditions 11.4 Mechanical and climatic environmental conditions Information on the documentation Note Higher-priority documentation The information for the specific components takes precedence over the information in this documentation. The statements in the product information always takes precedence over all other information.
  • Page 107 Technical specifications 11.4 Mechanical and climatic environmental conditions Mechanical environmental conditions The following table shows the mechanical environmental conditions in the form of sinusoidal vibrations. Table 11-3 Mechanical environmental conditions Frequency range in Hz 5 ≤ f ≤ 8.4 Amplitude 3.5 mm 8.4 ≤...
  • Page 108 Technical specifications 11.4 Mechanical and climatic environmental conditions Climatic environmental conditions The following table shows the permissible climatic ambient conditions for the components of the Ex module group. Table 11-5 Climatic environmental conditions Ambient conditions Permissible range Comments Temperature Observe the following "Derating" table and any load- •...

  • Page 109: Information On Insulation, Protection Class, Degree Of Protection And Rated Voltage

    Technical specifications 11.5 Information on insulation, protection class, degree of protection and rated voltage 11.5 Information on insulation, protection class, degree of protection and rated voltage The information for the specific components takes precedence over the information in this documentation. The statements in the product information always have priority over all other information.
  • Page 110 Technical specifications 11.5 Information on insulation, protection class, degree of protection and rated voltage Table 11-6 Rated voltage for operation Rated voltage Tolerance range 24 V DC 19.2 to 28.8 V DC 18.5 to 30.2 V DC Static value: Creation as functional extra-low voltage with safe electrical isolation according to EN / IEC 60364-4-41 Dynamic value: Including ripple, e.g.

  • Page 111: Use Of The I/O Station In Hazardous Area Zone 2

    Use of the I/O station in hazardous area Zone 2 See product information "Use of subassemblies/modules in Zone 2 Hazardous Area" (http:// support.automation.siemens.com/WW/view/en/19692172). Note Standards and regulations for use in Zone 22 • If you install, use and maintain the distributed I/Os in the hazardous area Zone 22, you must comply with the standards, installation/construction regulations and country-specific regulations applicable for Zone 22.

  • Page 112: Technical Specifications Of Subcomponents Of The Ex Module Group

    Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group 11.7 Technical specifications of subcomponents of the Ex module group 11.7.1 Technical specifications of the Ex I/O modules The technical specifications of the Ex I/O modules can be found in the device manuals of the according Ex I/O modules.

  • Page 113: Technical Specifications - Ex Power Module

    Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group 11.7.2 Technical specifications - Ex power module Ex power module with intrinsically safe output voltage (Ex-PM E) Note the potentially lower permissible operating temperature of all components contained in the basic design of the distributed I/O and any derating (see section "Derating for the Ex power module (Page 114)").

  • Page 114: Derating For The Ex Power Module

    Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group Article number 6DL1133-6PX00-0HW0 Ex(i) characteristics Module for Ex(i) protection maximum values for connecting terminals for gas group IIC 60 V • Um (voltage at non-intrinsically safe connect‐ ing terminals), max. Potential separation primary/secondary Isolation...

  • Page 115: Technical Specifications - Ex Baseunits

    Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group 11.7.4 Technical specifications - Ex BaseUnits Table 11-7 Types Article number Voltages Potential group Process terminals 6DL1193-6BP00-0DW0 For Ex power module Start again 6DL1193-6BP00-0BX1 For Ex I/O module Up to 24 V Routing Redundant configuration: No...
  • Page 116 Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group Ex BaseUnit type W0 for Ex power module Ex-PM E Article number 6DL1193-6BP00-0DW0 General information Product type designation BU type W0 Product function Yes; Asset data • I&M data Current carrying capacity For P1 and P2 bus, max.
  • Page 117 Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group Ex BaseUnit type X1 for Ex I/O module Article number 6DL1193-6BP00-0BX1 General information Product type designation BU type X1 Product function Yes; Asset data • I&M data Current carrying capacity For P1 and P2 bus, max.
  • Page 118 Technical specifications 11.7 Technical specifications of subcomponents of the Ex module group Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 119: Dimension Drawings

    You can find information about this in the system documentation of the distributed I/O system: • ET 200SP HA System Manual ET 200SP HA; Distributed I/O System ET 200SP HA (https:// support.industry.siemens.com/cs/us/en/view/109761547) • ET 200SP SIMATIC; ET 200SP; ET 200SP Distributed I/O System (https://support.industry.siemens.com/...

  • Page 120: Shield Connector

    Dimension drawings A.2 Shield connector Shield connector Dimensional diagram of the shield connector Figure A-1 Dimensional diagram of the shield connector Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 121: Labeling Strip

    Dimension drawings A.3 Labeling strip Labeling strip Dimensional diagram of labeling strips and roll Figure A-2 Dimensional diagram of labeling strips and roll Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 122: Reference Identification Labels

    Dimension drawings A.4 Reference identification labels Reference identification labels Dimensional diagram of reference identification label and sheet Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 123: Accessories/Spare Parts

    DIN A4 sheets, light gray (with a total of 1000 labeling strips) Online catalog Additional article numbers for the I/O stations can be found on the Internet (http:// mall.industry.siemens.com) in the online catalog and online ordering system. Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...
  • Page 124 Accessories/spare parts Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 125: Leakage Resistance Of The I/O Station

    Leakage resistance of the I/O station Introduction If you want to protect the I/O station with ground fault monitoring or an RCD switch, you need the leakage resistor to select the right safety component. Note Additional leakage resistors from Ex system must be considered in the entire system setup (ET 200SP / ET 200SP HA).
  • Page 126 Leakage resistance of the I/O station Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 127: Service & Support

    Service & Support Mounting rules Distances Minimum clearances in the control cabinet (Page 41) Fastening/unfastening components Component Fastening/unfastening Tool Tightening tor‐ Ex power module Screw is located in the Ex power module TORX T15 screwdriver or 1.5 Nm 4.5 mm blade width Ex I/O module Release buttons None...

  • Page 128: Cable Cross-Sections And Ferrules

    Service & Support D.2 Cable cross-sections and ferrules Cable cross-sections and ferrules Cables with and without ferrule The stripped part of the cable must be completely inserted into the terminal of the Ex BaseUnit. Note Cable cross-sections The cable diameters must be approved for the required current. Rule for ...

  • Page 129: Drivers, Parameters, Diagnostic Messages And Address Space

    Drivers, parameters, diagnostic messages and address space Address space for the Ex power module E.1.1 Parameter assignment Parameter assignment in the user program You can re-configure the diagnostics of the Ex power module in RUN without affecting the system. Changing parameters in RUN The parameters are transferred to the Ex power module with the "WRREC"...

  • Page 130: Assignment And Form Of The Module/Channel Parameters

    Drivers, parameters, diagnostic messages and address space E.1 Address space for the Ex power module Error_ Error_ Cause Remedy Code_1 Code_2 0xE0 0x02 Header error (incorrect length or number of pa‐ Correct the length and number of the parameter blocks. rameter blocks) 0xE1 0x01...

  • Page 131: Diagnostic And Maintenance Messages

    Drivers, parameters, diagnostic messages and address space E.1 Address space for the Ex power module Figure E-1 Header information and module parameters data record 128 of the Ex PM-E Ex power module E.1.3 Diagnostic and maintenance messages Diagnostic message A diagnostic message is output for each diagnostic event, and the DIAG LED on the EX power module flashes red.
  • Page 132 Drivers, parameters, diagnostic messages and address space E.1 Address space for the Ex power module Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 133: Glossary

    Glossary Actuator Actuators can be power relays or contactors for switching on loads, or they can be loads themselves (e.g. directly controlled solenoid valves). Actuators convert electric signals into other physical quantities (for example, into temperature or movement). AR (Application Relationship) Application relationship - association between an IO device and an IO controller Automation system Programmable logic controller for the open-loop and closed-loop control of process sequences...
  • Page 134 Glossary Carrier module Basic module that is required to configure the distributed I/O based on the ET 200SP HA. Carrier modules connect the plugged modules (interface modules or I/O modules) to the backplane bus. • Carrier module for interface module: Slots for IMs (depending on the carrier module: 1 or 2) •...
  • Page 135 Glossary Coupling type NAP (Network Access Point) is a communication connection within IEC 61158-6-10 V2.3. • S1: IO device to an IO controller Singular interface module without system redundancy • S2: IO device to redundant IO controller IO device connected singular interface module via system redundancy on the redundant IO controller.
  • Page 136 Glossary Equipotential bonding Electrical connection (potential equalization conductor) that brings the bodies of electrical equipment and other conductive bodies to the same or almost the same potential, in order to prevent disruptive or dangerous voltages between these bodies. Ex BaseUnit The Ex BaseUnit is a component of the Ex module group: Types •...
  • Page 137 Glossary GSD file As a Generic Station Description, this file contains all properties of a PROFINET device that are necessary for its configuration in XML format. I/O modules All modules that can be operated with a CPU or an interface module. Identification data Information that is saved in modules and that supports the user in checking the plant configuration and locating hardware changes.
  • Page 138 Glossary Parameter assignment Parameter assignment is the transfer of parameters from the IO controller/DP master to the IO device/DP slave. PELV Protective Extra Low Voltage Performance Level Performance Level (PL) to ISO 13849-1:2006 or EN / ISO 13849-1:2008 Potential group Group of I/O modules that are jointly supplied with voltage.
  • Page 139 Glossary PROFIBUS PROcess FIeld BUS, process and fieldbus standard that is specified in IEC 61158 Type 3. It specifies functional, electrical and mechanical properties for a bit-serial fieldbus system. PROFIBUS is available with the following protocols: DP (= Distributed Periphery), FMS (= Fieldbus Message Specification), PA (= Process Automation) or TF (= Technological Functions).
  • Page 140 Server module The server module completes the configuration of the distributed I/O. SIMATIC method The SIMATIC method is a communication protocol developed by Siemens for synchronizing clocks in automation systems via Industrial Ethernet. The SIMATIC method uses a connectionless multicast protocol.
  • Page 141 Glossary Switch PROFINET is a line shaped network. The communication nodes are linked by means of a passive cable - the bus. By contrast, Industrial Ethernet consists of point-to-point connections: each communication node is interconnected directly with precisely one other communication node. If a communication node is linked to several communication nodes, this communication node is connected to the port of an active network component - the switch.
  • Page 142 Glossary Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

  • Page 143: Index

    Index " "Fieldbus Data record 128, 130 Wiring, 128 Header information, 130 Degree of protection, 109 Deployment zones Devices, 35 Ex module groups, 35 Actions during operation, 83 Devices Ambient conditions Deployment zones, 35 Climatic, 108 Dimensional diagram Mechanical, 107 Labeling strip, 121 Approval, 101 Reference identification label, 122...
  • Page 144 Index Minimum clearances, 41 Module parameters, 80 Modules Area of application, 9 Hazardous area, 45 Mounting position, 51 Configuration, 45 Hot swapping, 83 Outputs Wiring, 128 I/O module Ex-, 25 Replacing, 87 Type change, 89 I/O modules Parameter, 130 Ex BaseUnit, 24 Parameters, 80 IECEx PELV, 46...
  • Page 145 Index Shield connector, 28 Dimensional diagram, 120 Shielding Definition, 48 Equipment, 48 Standards, 99 Supply, 47 Supply voltage, 67 Connecting, 68 Technical specifications Climatic environmental conditions, 108 Electromagnetic compatibility (EMC), 104 Mechanical environmental conditions, 107 Standards and approvals, 99 Terminal block Mounting, removing, 55 Replacing, 90 wiring, 65...
  • Page 146 Index Modules for devices in a hazardous area System Manual, 04/2021, A5E50165138-AA...

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