(If the part turned, a stress will be applied to the solder and may cause a failure such as a solder crack.) 4. Please install Insulator between Power Transistor and Heat Sink when you install Power Transistor in Heat Sink. If Insulator is not installed between Power Transistor and Heat Sink, Power Transistor might be damaged. GM-6500F/XZUC...
Page 4
PC board, and solder it. Apply grease, GEM1057 to the back of the part. Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. GM-6500F/XZUC...
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. GM-6500F/XZUC...
2. SPECIFICATIONS 2.1 SPECIFICATIONS • GM-6500F/XZUC • GM-6500F/XZEW5, XZES Power source......14.4 V DC (10.8 V to 15.1 V Power source......14.4 V DC (10.8 V to 15.1 V allowable) allowable) Grounding system....Negative type Grounding system....Negative type Current consumption ... 32 A (at continuous power, Current consumption ....32 A (at continuous power,...
- Lubricants and Glues List Name Name Grease No. Grease No. Remarks Remarks Grease GEM1057 Applying to Heatsink Bond GYL1006 Applying to choke coil, resistor and capacitor 4. BLOCK DIAGRAM There is no information to be shown in this chapter. GM-6500F/XZUC...
Remove the six screws. Remove the four screws and then remove the Case. Fig.1 Case Removing the PCB Kit (Fig.2) Remove the four screws Remove the seventeen screws. and then remove the PCB Kit. Remove the nine screws. PCB Kit Fig.2 GM-6500F/XZUC...
Page 10
How to assemble the PCB Kit Four screws. Nine screws. Seventeen screws. Bonding Position GYL1006 GM-6500F/XZUC...
Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 9.1 PACKING GM-6500F/XZUC...
Page 13
See Contrast table (2) Screw B010440183B10-IL Protector 6230212964000-IL MBL CMPX CONN CORD L008101080030-IL Polyethylene Bag 6337210282000-IL (2) CONTRAST TABLE GM-6500F/XZUC, GM-6500F/XZEW5 and GM-6500F/XZES are constructed the same except for the following: Mark Description GM-6500F/XZUC GM-6500F/XZEW5 GM-6500F/XZES Warranty Card 5727000000271-IL 5727000000280-IL Not used...
Page 15
B020030123W10-IL Terminal 3790040886000-IL Heat Sink 2127211968100-IL Case 3200213866000-IL Holder 4010215136000-IL Panel 3207213826010-IL > Fuse(25 A) CEK1329 Insulator See the following note Panel 3207213836000-IL Screw B020930061B10-IL Plate 4317215381010-IL NOTE) These insulators are supplied with Power Transistors. Please order Power Transistors. GM-6500F/XZUC...
100KC 0.056uF Symbol indicates a resistor. C403 IC6B C494 R404 C402 15pF R418 No differentiation is made betwe 0.1uF NJM4565MD 1000pF 8.2K discrete resistors. R405 R406 Symbol indicates a capacitor. No differentiation is made betwe C404 15pF discrete capacitors. GM-6500F/XZUC...
Page 17
The > mark found on some component parts indicates rete resistors. the importance of the safety factor of the part. bol indicates a capacitor. Therefore, when replacing, be sure to use parts of differentiation is made between chip capacitors and identical designation. rete capacitors. GM-6500F/XZUC...
1.The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams Capacitor Connector SIDE A SIDE B Chip Part P.C.Board GM-6500F/XZUC...
Page 27
Fuse 25 A CEK1329 R 104 RS1/8SQ223J > Fuse 25 A CEK1329 R 105 RS1/8SQ153J R 106 RS1/8SQ103J RESISTORS R 113 RS1/8SQ224J R 114 RS1/8SQ333J RS1/8SQ203J R 115 RS1/8SQ333J RS1/8SQ183J R 116 RS1/8SQ333J RS1/8SQ472J R 117 RS1/8SQ183J RS1/8SQ273J R 118 RS1/8SQ563J GM-6500F/XZUC...
Page 28
R 337 RS1/8SQ122J R 229 RS1/8SQ562J R 338 RS1/8SQ122J R 230 RS1/8SQ682J R 340 RS1/8SQ221J R 231 RS1/8SQ682J R 341 RS1/4SA101J R 232 RS1/8SQ220J R 342 RS1/8SQ472F R 233 RS1/8SQ220J R 343 RS1/8SQ391F R 234 RS1/8SQ220J R 344 RS1/8SQ182F GM-6500F/XZUC...
Page 29
R 446 RS1/4SA151J C 113 D02027306C060-IL R 447 RD1/4PU4R7J C 114 D020124078060-IL R 449 RS1/8SQ562J C 129 CEAT471M25 C 130 CEHAT100M50 R 450 RD1/4PU4R7J R 452 C144R15067000-IL C 132 D01182077C201-IL R 453 C144R15067000-IL C 133 CCSQCH470J50 R 454 RD1/4PU4R7J GM-6500F/XZUC...
Page 30
C 313 D02027306C060-IL C 314 D02068306C060-IL C 330 CEHAT100M50 C 332 D01182077C201-IL C 333 CCSQCH470J50 C 334 CEHAT471M16 C 335 CCSQCH470J50 C 336 D01182077C201-IL C 337 D02047306C060-IL C 338 D02010406C060-IL C 339 D02010306C060-IL C 341 D01147177C201-IL C 342 D01147177C201-IL GM-6500F/XZUC...