ABB ACS510-01 User Manual
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ABB ACS510-01 User Manual

Low voltage ac drives
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Drive
Low Voltage AC Drives
User's Manual
ACS510-01 Drives (1.1
Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd
Email: info@tofee.com.cn
160 kW)
...

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Summary of Contents for ABB ACS510-01

  • Page 1 Drive Low Voltage AC Drives User’s Manual ACS510-01 Drives (1.1 160 kW) … Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd Email: info@tofee.com.cn...
  • Page 2 ACS510 User’s Manual ACS510 Drive Manuals The Industrial wordmark and Product names in the form Drive are registered or pending trademarks of ABB. GENERAL MANUALS CANopen is a registered trademark of CAN in Automation e.V. ACS510-01 User's Manual (1.1…160 kW) ControlNet is a registered trademark of ControlNet •...
  • Page 3 Warning! The ACS510-01 is not a field repairable unit. Never attempt to repair a malfunctioning unit; contact the factory or your local Authorized Service Center for replacement.

  • Page 4: Safety

    ACS510 User’s Manual Use of Warnings and Notes There are two types of safety instructions throughout this manual: • Notes draw attention to a particular condition or fact, or give information on a subject. • Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment.

  • Page 5: Table Of Contents

    Diagnostics – FBA ..........183 ABB Drives Profile Technical Data ....... . . 186 Generic Profile Technical Data .
  • Page 6 ACS510 User’s Manual Maintenance Maintenance Intervals ......... . . 207 Heatsink .

  • Page 7: Installation

    ACS51 User’s Manual Installation Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. Warning! Before you begin read "Safety" on page 3. Installation Flow Chart The installation of the ACS510 adjustable speed AC drive follows the outline below. The steps must be carried out in the order shown.

  • Page 8: Preparing For Installation

    Drive Identification Drive Labels To determine the type of drive you are installing, refer to either: • Serial number label attached on upper part of the chokeplate between the mounting holes, or ACS510-01-09A4-4+N688 3~ 380...480 V 9.4 A Ser. no. *3050700001* 4 kW •...
  • Page 9 User’s Manual Type Code Use the following chart to interpret the type code found on either label. ACS510-01-09A4-4+... AC, Standard Drive – 510 product series Construction (region specific) 01 = Wall mounting (Setup and parts specific to IEC installation and compliance) Output current rating e.g.
  • Page 10 ACS510 User’s Manual • Tape measure • Drill • Mounting hardware: screws or nuts and bolts, four each. The type of hardware depends on the mounting surface and the frame size: Frame Size Mounting Hardware R1…R4 1/4 in 5/16 in Suitable Environment and Enclosure Confirm that the site meets the environmental requirements.

  • Page 11: Installing The Drive

    ACS51 User’s Manual Installing the Drive Warning! Before installing the ACS510, ensure the input power supply to the drive is off. Prepare the Mounting Location The ACS510 should only be mounted where all of the requirements defined in "Preparing for Installation" on page 8 are met.
  • Page 12 ACS510 User’s Manual IP54 1. If hood is present: Remove screws (2) holding hood in place. 2. If hood is present: Slide hood up and off of the cover. 3. Loosen the captive screws around the edge of the cover. 4.
  • Page 13 Warning! Ensure the motor is compatible for use with the ACS510. The ACS510 must be installed by a competent person in accordance with the considerations defined in "Preparing for Installation" on page 8. If in doubt, contact your local ABB sales or service office.
  • Page 14 Braking resistor. See "Brake Components" on page 225. R3, R4, R5, R6 UDC+, UDC- DC bus Contact your ABB representative to order either: • Braking unit or • Chopper and resistor • When installing control wiring, refer to the following sections, as appropriate: –...
  • Page 15 ACS51 User’s Manual Power Connection Diagrams The following diagram shows the terminal layout for frame size R3, which, in general, applies to frame sizes R1 R6, except for the R5/R6 power and ground … terminals. Diagram shows the R3 frame. J1 –...
  • Page 16 ACS510 User’s Manual The following diagram shows the power and ground terminal layout for frame sizes R5 and R6 X0011 Power Output to Motor Power Input (U2, V2, W2) (U1, V1, W1) Optional braking Frame Terminal Brake Options Size Labels R5, R6 UDC+, UDC- •...
  • Page 17 ACS51 User’s Manual Control Terminals Table The following provides information for connecting control wiring at X1 on the drive. Hardware Description Terminal for signal cable screen. (Connected internally to chassis ground.) Analog input channel 1, programmable. Default = frequency reference. Resolution 0.1%, accuracy ±1%.
  • Page 18 ACS510 User’s Manual macro. See "Application Macros" on page 42. Note! Terminals 3, 6, and 9 are at the same potential. Note! For safety reasons the fault relay signals a “fault” when the ACS510 is powered down. You can wire the digital input terminals in either a PNP or NPN configuration. PNP connection (source) NPN connection (sink) 10 +24 V...
  • Page 19 ACS51 User’s Manual Wiring IP21 Enclosure with Cables 1. Open the appropriate knockouts in the conduit/gland box. (See "Conduit/Gland Kit" above.) 2. Install the cable clamps for the power/motor cables. X0004 3. On the input power cable, strip the sheathing back far enough to route individual wires.
  • Page 20 ACS510 User’s Manual Wiring IP21 Enclosure with Conduit 1. Open the appropriate knockouts in the conduit/gland box. (See "Conduit/Gland Kit" above.) 2. Install thin-wall conduit clamps (not supplied). X0007 3. Install conduit/gland box. 4. Connect conduit runs to box. X0005 5.
  • Page 21 ACS51 User’s Manual Wiring IP54 Enclosure with Cables 1. Cut the cable seals as needed for the power, motor, and control cables. (The cable seals are cone-shaped, rubber seals on the bottom of the drive.) IP5003 2. On the input power cable, strip the sheathing back far enough to route individual wires.
  • Page 22 ACS510 User’s Manual 6. Connect the pig-tail created from the motor cable screen to the GND terminal. 7. Strip control cable sheathing and twist the copper screen into a pig-tail. 8. Route control cable(s) through clamp(s) and tighten clamp(s). 9…11 9.
  • Page 23 ACS51 User’s Manual Wiring IP54 Enclosure with Conduit 1. Depends on Frame Size: R1…R4 • R1…R4: Remove and discard the cable seals where conduit will be installed. (The cable seals are cone-shaped, rubber seals on the bottom of the drive.) IP5013 •...
  • Page 24 ACS510 User’s Manual Check Installation Before applying power, perform the following checks. Check Installation environment conforms to the drive’s specifications for ambient conditions. The drive is mounted securely. Space around the drive meets the drive’s specifications for cooling. The motor and driven equipment are ready for start. For floating networks: The internal RFI filter is disconnected (screws EM1 &...
  • Page 25 ACS51 User’s Manual Re-install Cover IP21 1. Align the cover and slide it on. 2. Tighten the captive screw. 3. Re-install the control panel. IP2009 IP54 1. Align the cover and slide it on. 2. Tighten the captive screws around the edge of the cover.
  • Page 26 ACS510 User’s Manual Apply Power Always re-install the front cover before turning power on. Warning! The ACS510 will start up automatically at power up, if the external run command is on. 1. Apply input power. When power is applied to the ACS510, the green LED comes on. Note! Before increasing motor speed, check that the motor is running in the desired direction.
  • Page 27 ACS51 User’s Manual • Basic Control Panel: Refer to "Parameters Mode" on page 39, for parameter editing instructions. Tuning – Parameters The system can benefit from one or more of the ACS510 special features, and/or fine tuning. 1. Review the parameter descriptions in "Complete Parameter Descriptions" starting on page 63.

  • Page 28: Start-Up

    ACS510 User’s Manual Start-Up Start-up configures the drive. This process sets parameters that define how the drive operates and communicates. Depending on the control and communication requirements, the start-up process may require any or all of the following: • Application macros can be selected to define common, alternate system configurations, using the default settings.
  • Page 29 ACS510 User’s Manual Controls/Display Overview The following table summarizes the button functions and displays on the Assistant Control Panel. LCD Display – Divided into three main areas: • Top line – variable, depending on the mode of operation. For example, see "Status Information"...
  • Page 30 ACS510 User’s Manual Status Information Top. The top line of the LCD display shows the basic status information of the drive. • LOC – indicates that the drive control is local, that is, from the control panel. • REM – indicates that the drive control is remote, such as the basic I/O (X1) or fieldbus.
  • Page 31 ACS510 User’s Manual • Release the button while LOCAL CONTROL is displayed to set the panel reference to the current external reference. The drive stops. • Release the button when LOCAL, KEEP RUN is displayed, to copy the current run/stop status and the reference from the user I/O. To switch back to remote control (REM) press and hold the button until REMOTE CONTROL is displayed.
  • Page 32 ACS510 User’s Manual 2. Press UP/DOWN to highlight the appropriate parameter group, then press SEL. 3. Press UP/DOWN to highlight the appropriate parameter in a group. NOTE! The current parameter value appears below the highlighted parameter. 4. Press EDIT. 5. Press UP/DOWN to step to the desired parameter value. Note! To view the parameter default value: In the set mode, press UP/DOWN simultaneously.
  • Page 33 ACS510 User’s Manual Changed Parameters Mode Use the Changed Parameters mode to view (and edit) a listing of all parameters that have been changed from macro default values. Procedure: 1. Select CHANGED PAR in the Main Menu. The display lists all changed parameters. 2.
  • Page 34 ACS510 User’s Manual Note! Download Full Set writes all parameters to the drive, including motor parameters. Only use this function to restore a drive, or to transfer parameters to systems that are identical to the original system. • Download Application – Copies a partial parameter set from the Control Panel to a drive.
  • Page 35 ACS510 User’s Manual 1. Highlight an item type in the Differences List (left screen below) and press SEL to see the details for the selected type (right screen below). DIFFERENCES ---- INVALID VAL VALUES UNDER MIN 9902 APLIC MACRO VALUES OVER MAX 2606*SWITCHING FREQ 12 kHz INVALID VALUES...
  • Page 36 ACS510 User’s Manual 2. Press UP/DOWN to step to the desired I/O group, for example, digital inputs. 3. Press ENTER. 4. Press UP/DOWN to step to a particular item, for example DI1. After a brief pause, the displays shows the current setting for the selection. 5.

  • Page 37: Basic Control Panel

    ACS510 User’s Manual Basic Control Panel Features The Basic Control Panel features: • Numeric control panel with a LCD display. • Drive connection that can be made or detached at any time • Copy function – Parameters can be copied to the Control Panel memory for later transfer to other drives, or for backup of a particular system.
  • Page 38 ACS510 User’s Manual Status Information When the Basic Control Panel is in the Output mode, the display: • Top-left shows the control location: – LOC – indicates that the drive control is local, that is, from the control panel. OUTPUT –...
  • Page 39 ACS510 User’s Manual Shaft direction – To change the shaft direction press DIR (parameter 1003 must be set to 3 ( REQUEST Reference – See "Reference Mode" below. Reference Mode Use the Reference Mode to set the frequency reference. Normally this reference control is only possible when the drive is under Local (LOC) control.
  • Page 40 ACS510 User’s Manual 4. Use UP or DOWN arrow key to step through to the desired group, for example “03”. 5. Press MENU/ENTER. The display shows one of the parameters in the selected parameter group. For example, “0301”. 6. Use UP or DOWN arrow key to step through to the desired parameter. 7.
  • Page 41 ACS510 User’s Manual • dL P (Download Partial) – Copies a partial parameter set from the Control Panel to a drive. The partial set does not include internal motor parameters, parameters 9905…9909, 1605, 1607, 5201, nor any Group 51 and Group 53 parameters. Use this option to transfer parameters to systems that use similar configurations –...

  • Page 42: Application Macros

    Application macros are enabled by setting the value for parameter 9902 APPLIC . By default, 1, ABB Standard, is the enabled macro. MACRO The following sections describe each of the application macros and provide a connection example for each macro.
  • Page 43 ACS510 User’s Manual Application Macro: ABB Standard (Default) This macro provides a general purpose, 2-wire I/O configuration, with three (3) constant speeds. This is the default macro. Parameter values are the default values defined in the "Complete Parameter List for ACS510" on page 52.
  • Page 44 ACS510 User’s Manual Application Macro: 3-wire This macro is used when the drive is controlled using momentary push-buttons, and provides three (3) constant speeds. To enable, set the value of parameter 9902 to 2 WIRE Note! When the stop input ( 2) is deactivated (no input), the control panel start/stop buttons are disabled.
  • Page 45 ACS510 User’s Manual Application Macro: Alternate This macro provides an I/O configuration adopted to a sequence of DI control signals used when alternating the rotation direction of the drive. To enable, set the value of parameter 9902 to 3 ( ALTERNATE Connection example: Signal cable shield (screen)
  • Page 46 ACS510 User’s Manual Application Macro: Motor Potentiometer This macro provides a cost-effective interface for PLCs that vary the speed of the drive using only digital signals. To enable, set the value of parameter 9902 to 4 MOTOR POT Connection example: Signal cable shield (screen) Not used AGND...
  • Page 47 ACS510 User’s Manual Application macro: Hand-Auto This macro provides an I/O configuration that is typically used in HVAC applications. To enable, set the value of parameter 9902 to 5 ( HAND AUTO Note! Parameter 2108 must remain in the default setting, 0 ( START INHIBIT Connection example: Signal cable shield (screen)
  • Page 48 ACS510 User’s Manual Application Macro: PID Control This macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. To enable, set the value of parameter 9902 to 6 PID CTRL Note! Parameter 2108 must remain in the default setting, 0 ( START INHIBIT Connection example: Signal cable shield (screen)
  • Page 49 ACS510 User’s Manual Application Macro: PFC This macro provides parameter settings for pump and fan control (PFC) applications. To enable, set the value of parameter 9902 to 7 ( PFC CONTROL Note! Parameter 2108 must remain in the default setting, 0 ( START INHIBIT Connection example: Signal cable shield (screen)
  • Page 50 ACS510 User’s Manual Application Macro: SPFC This macro provides parameter settings for pump and fan control (PFC) applications with cycle soft start function. To enable, set the value of parameter 9902 to 15 ( SPFC CONTROL Note! Parameter 2108 must remain in the default setting, 0 ( START INHIBIT Connection example: Signal cable shield (screen)
  • Page 51 Macro Default Values for Parameters Parameter default values are listed in "Complete Parameter List for ACS510". Changing from the default macro (ABB Standard), that is, editing the value of parameter 9902, changes the parameter default values as defined in the following tables.

  • Page 52: Complete Parameter List For Acs510

    • User = Space to enter desired parameter values Some values vary depending on the drive software options. This is indicated by “+N688:” or “+N689 in the table below. Refer to the type code on the drive namplate. For example ACS510-01...+N688 . Code Name...
  • Page 53 ACS510 User’s Manual Code Name Range Resolution Default User S 0125 0.0…20.0 mA 0.1 mA 0126 -1000.0…1000.0% 0.1% OUTPUT 0127 -100.0…100.0% 0.1% OUTPUT 0128 Unit and scale defined by par. 4006/ SETPNT 4106 and 4007/4107 0129 Unit and scale defined by par. 4206 and SETPNT 4207 0130...
  • Page 54 ACS510 User’s Manual Code Name Range Resolution Default User S 0402 Date dd.mm.yy / power-on time in days 1 day FAULT TIME 0403 Time hh.mm.ss FAULT TIME 0404 -32768 ... +32767 1 rpm SPEED AT FLT 0405 -3276.8 ... +3276.7 0.1 Hz FREQ AT FLT 0406...
  • Page 55 ACS510 User’s Manual Code Name Range Resolution Default User S 1206 0.0…500.0 Hz / 0.1 Hz 25.0 Hz / CONST SPEED +N688:0.0...50.0 Hz / +N688:25.0 Hz / +N689:0.0...55.0 Hz +N689:27.5Hz 1207 0.0…500.0 Hz / 0.1 Hz 40.0 Hz / CONST SPEED +N688:0.0...50.0 Hz / +N688:40.0 Hz / +N689:0.0...55.0 Hz...
  • Page 56 ACS510 User’s Manual Code Name Range Resolution Default User S 1511 0.0…20.0 mA 0.1 mA 20.0 mA MAXIMUM AO 1512 0.0…10.0 s 0.1 s 0.1 s FILTER AO Group 16: System Controls 1601 -6…7 RUN ENABLE 1602 0…2 PARAMETER LOCK 1603 0…65535 PASS CODE...
  • Page 57 ACS510 User’s Manual Code Name Range Resolution Default User S Group 22: Accel/Decel 2201 -6…7 2202 0.0…1800.0 s 0.1 s 5.0 s ACCELER TIME 2203 0.0…1800.0 s 0.1 s 5.0 s DECELER TIME 2204 ; 0.1...1000.0 s 0.1 s 0.0 s RAMP SHAPE LINEAR 2205...
  • Page 58 ACS510 User’s Manual Code Name Range Resolution Default User S 2613 0.0…500.0 Hz / 0.1 Hz 20.0 Hz / USER F +N688:0.0...50.0 Hz / +N688:20.0 Hz / +N689:0.0...55.0 Hz +N689:22.0 Hz 2614 0...480 V 228 V USER U 2615 0.0…500.0 Hz / 0.1 Hz 30.0 Hz / USER F...
  • Page 59 ACS510 User’s Manual Code Name Range Resolution Default User S 3203 SUPERV LIM HI 3204 100…159 SUPERV PARAM 3205 SUPERV LIM LO 3206 SUPERV LIM HI 3207 100…159 SUPERV PARAM 3208 SUPERV LIM LO 3209 SUPERV LIM HI Group 33: Information 3301 0000...FFFF hex Firmware version...
  • Page 60 ACS510 User’s Manual Code Name Range Resolution Default User S 3705 0%...600% LOAD TORQ LOW 3706 0%...600% 300% LOAD TORQ HIGH 3707 0...500 Hz 1 Hz 25 Hz LOAD FREQ 3708 0%...600% LOAD TORQ LOW 3709 0%...600% 300% LOAD TORQ HIGH 3710 0...500 Hz 1 Hz...
  • Page 61 ACS510 User’s Manual Code Name Range Resolution Default User S 4026 0…60 s 0.01 s 0.50 s WAKE UP DELAY 4027 -6…7 PARAM Group 41: Process PID Set 2 4101 0.1…100 GAIN 4102 0.0s = , 0.1…3600 s 0.1 s 3.0 s INTEGRATION TIME NOT SEL...
  • Page 62 2, 2 = 8 EFB PARITY NONE NONE EVEN 3 = 8 5305 , 1 = EFB CTRL PROFILE ABB DRV LIM DCU PROFILE ABB DRV LIM ABB DRV FULL 5306 0…65535 EFB OK MESSAGES 5307 0…65535 EFB CRC ERRORS 5308 0…65535...
  • Page 63 ACS510 User’s Manual Code Name Range Resolution Default User S 5314 0…65535 EFB PAR NOT SEL 5315 0…65535 EFB PAR NOT SEL 5316 0…65535 EFB PAR NOT SEL 5317 0…65535 EFB PAR NOT SEL 5318 0...65535 EFB PAR 5319 0...0xFFFF (hex) EFB PAR 5320 0...0xFFFF (hex)

  • Page 64: Complete Parameter Descriptions

    This section describes the actual signals and parameters for ACS510. Some values vary depending on the drive software options. This is indicated by “+N688:” or “+N689 in the table below. Refer to the type code on the drive namplate. For example ACS510-01...+N688 Term Definition Actual signal Signal measured or calculated by the drive.
  • Page 65 ACS510 User’s Manual 9909 MOTOR NOM POWER Defines the nominal motor power. Must equal the value on the motor rating plate. Start-Up Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd Email: info@tofee.com.cn...
  • Page 66 ACS510 User’s Manual Group 01: Operating Data This group contains drive operating data, including actual signals. The drive sets the values for actual signals, based on measurements or calculations. You cannot set these values. Code Description 0101 SPEED & DIR The calculated signed speed of the motor (rpm).
  • Page 67 ACS510 User’s Manual Code Description 0118 DI 1-3 STATUS Status of the three digital inputs. • Status is displayed as a binary number. • 1 indicates that the input is activated. • 0 indicates that the input is deactivated. 0119 DI 4-6 STATUS Status of the three digital inputs.
  • Page 68 ACS510 User’s Manual Code Description 0135 COMM VALUE 1 Free data location that can be written from serial link. 0136 COMM VALUE 2 Free data location that can be written from serial link. 0137 PROCESS VAR 1 Process variable 1 Defined by parameters in Group 34: Panel Display.
  • Page 69 ACS510 User’s Manual Group 03: FB Actual Signals This group monitors fieldbus communications. Code Description 0301 FB CMD WORD 1 Bit # 0301, 0302, FB CMD WORD FB CMD WORD Read-only copy of the Fieldbus Command Word 1. STOP FBLOCAL_CTL •...
  • Page 70 ACS510 User’s Manual 0305 FAULT WORD 1 Read-only copy of the Fault Word 1. Bit # 0305, 1 0306, 2 0307, FAULT WORD FAULT WORD FAULT WORD • When a fault is active, the OVERCURRENT Obsolete EFB 1 corresponding bit for the active fault DC OVERVOLT THERM FAIL EFB 2...
  • Page 71 ACS510 User’s Manual Group 04: Fault History This group stores a recent history of the faults reported by the drive. Code Description 0401 LAST FAULT 0 - Clear the fault history (on panel = NO RECORD). n - Fault code of the last recorded fault. 0402 FAULT TIME 1 The day on which the last fault occurred.
  • Page 72 ACS510 User’s Manual Group 10: Start/Stop/Dir This group: • Defines external sources ( 1, and 2) for commands that enable start, stop and direction changes. • Locks direction or enables direction control. To select between the two external locations use the next group (parameter 1102). Code Description 1001 EXT1 COMMANDS Defines external control location 1 (...
  • Page 73 ACS510 User’s Manual Code Description 1002 EXT2 COMMANDS Defines external control location 2 ( 2) – the configuration of start, stop and direction commands. See parameter 1001 above. COMMANDS 1003 DIRECTION Defines the control of motor rotation direction. – Rotation is fixed in the forward direction. FORWARD –...
  • Page 74 ACS510 User’s Manual Group 11: Reference Select This group defines: • How the drive selects between command sources. • Characteristics and sources for 1 and Code Description 1101 KEYPAD REF SEL Selects the reference controlled in local control mode. 1 (Hz) – Frequency reference as hertz. 2 (%) –...
  • Page 75 ACS510 User’s Manual ) – Defines digital inputs as the frequency reference source (motor potentiometer control). • Digital input 3 increases the speed (the stands for “up”). • Digital input 4 decreases the speed (the stands for “down”). • A Stop command resets the reference to zero (the stands for “reset”).
  • Page 76 ACS510 User’s Manual 1104 REF1 MIN Ext ref Sets the minimum for external reference 1. • The minimum analog input signal (as a percent of P 1105 the full signal in volts or amps) corresponds to in Hz. • Parameter 1301 1 or 1304 MINIMUM AI MINIMUM AI...
  • Page 77 ACS510 User’s Manual Group 12: Constant Speeds This group defines a set of constant speeds. In general: • You can program up to 7 constant speeds. • Values must be positive (No negative speed values for constant speeds). • Constant speed selections are ignored if: –...
  • Page 78 ACS510 User’s Manual Code Description 13 = 3,4,5 – Selects one of seven Constant Speeds (1…7) using 4 and • See above ( 1,2,3) for code. 14 = 4,5,6 – Selects one of seven Constant Speeds (1…7) using 6 and •...
  • Page 79 ACS510 User’s Manual Group 13: Analog Inputs This group defines the limits and the filtering for analog inputs. Code Description 1301 MINIMUM AI1 Defines the minimum value of the analog input. • Define value as a percent of the full analog signal range. See example below. •...
  • Page 80 ACS510 User’s Manual Group 14: Relay Outputs This group defines the condition that activates each of the relay outputs. Code Description 1401 RELAY OUTPUT 1 Defines the event or condition that activates relay 1 – what relay output 1 means. –...
  • Page 81 ACS510 User’s Manual Code Description 35 = – Energize relay based on input from fieldbus communication. COMM • Fieldbus writes binary code in parameter 0134 that can energize relay 1…relay 6 according to the following: Par. 0134 Binary RO6 RO5 RO4 RO3 RO2 RO1 000000 000001 000010...
  • Page 82 ACS510 User’s Manual Code Description 1410 RELAY OUTPUT 4…6 … Defines the event or condition that activates relay 4…6 – what relay output 4…6 means. 1412 See 1401 RELAY OUTPUT 1413 RO 4 ON DELAY Defines the switch-on delay for relay 4. ON DELAY 1414 RO 4 OFF DELAY Defines the switch-off delay for relay 4.
  • Page 83 ACS510 User’s Manual Group 15: Analog Outputs This group defines the drive’s analog (current signal) outputs. The drive’s analog outputs can be: • Any parameter of the Operating Data group (Group 01). • Limited to programmable minimum and maximum values of output current. •...
  • Page 84 ACS510 User’s Manual Code Description 1512 FILTER AO2 Defines the filter time constant for 2. See 1 above. FILTER AO Start-Up Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd Email: info@tofee.com.cn...
  • Page 85 ACS510 User’s Manual Group 16: System Controls This group defines a variety of system level locks, resets and enables. Code Description 1601 RUN ENABLE Selects the source of the run enable signal. – Allows the drive to start without an external run enable signal. NOT SEL 1 –...
  • Page 86 ACS510 User’s Manual Code Description 1605 USER PAR SET CHG Defines control for changing the user parameter set. • See parameter 9902 APPLIC MACRO • The drive must be stopped to change User Parameter Sets. • During a change, the drive will not start. Note: Always save the User Parameter Set after changing any parameter settings, or performing a motor identification.
  • Page 87 ACS510 User’s Manual Code Description 1608 START ENABLE 1 Selects the source of the start enable 1 signal. Note: Start enable functionality differs from the run enable functionality. – Allows the drive to start without an external start enable signal. NOT SEL 1 –...
  • Page 88 ACS510 User’s Manual Code Description 1609 START ENABLE 2 Selects the source of the start enable 2 signal. Note: Start enable functionality differs from the run enable functionality. – Allows the drive to start without an external start enable signal. NOT SEL 1 –...
  • Page 89 ACS510 User’s Manual Group 17: Override This group defines the source for the override activation signal, the override speed/ frequency and pass code and how the override is enabled and disabled. Warning! When override DI is activated, the normal control of the drive using the panel or I/O interface is not possible.
  • Page 90 ACS510 User’s Manual 1003 PAR AI SCALE 1004 PAR AO SCALE 1006 PAR EXTROMISSING 1007 PAR FBUSMISSING Commissioning the override mode: 1. Enter the parameters in all groups as needed, except group 17. 2. Select the digital input that will activate override mode P1701. 3.
  • Page 91 ACS510 User’s Manual Code Description 1704 OVERRIDE PASS CODE Entering the correct pass code unlocks parameter 1705 for one change. • Enter the pass code always before changing the value of the parameter 1705. • See parameter 1705 below. • The pass code is 358. •...
  • Page 92 ACS510 User’s Manual Group 20: Limits This group defines minimum and maximum limits to follow in driving the motor – frequency, current, etc. Code Description 2003 MAX CURRENT Defines the maximum output current (A) supplied by the drive to the motor. 2005 OVERVOLT CTRL Sets the DC overvoltage controller on or off.
  • Page 93 ACS510 User’s Manual Group 21: Start/Stop This group defines how the motor starts and stops. The ACS510 supports several start and stop modes. Code Description 2101 START FUNCTION Selects the motor start method. – Selects the automatic start mode. AUTO –...
  • Page 94 ACS510 User’s Manual Code Description 2108 START INHIBIT Sets the Start inhibit function on or off. The Start inhibit function ignores a pending start command in any of the following situations (a new start command is required): • A fault is reset. •...
  • Page 95 ACS510 User’s Manual Group 22: Accel/Decel This group defines ramps that control the rate of acceleration and deceleration. You define these ramps as a pair, one for acceleration and one for deceleration. You can define two pairs of ramps and use a digital input to select one or the other pair. Code Description 2201 ACC/DEC 1/2 SEL Defines control for selection of acceleration/deceleration ramps.
  • Page 96 ACS510 User’s Manual Code Description 2209 RAMP INPUT ZERO Defines control for forcing the ramp input to zero. NOT SEL 1 – Defines digital input 1 as the control for forcing the ramp input to zero. • Activating the digital input forces ramp input to zero. Ramp output will ramp to zero according to the currently used ramp time, after which it will stay at zero.
  • Page 97 ACS510 User’s Manual Group 25: Critical Speeds This group defines up to three critical speeds or ranges of speeds that are to be avoided due, for example, to mechanical resonance problems at certain speeds. Code Description 2501 CRIT SPEED SEL output Sets the critical speeds function on or off.
  • Page 98 ACS510 User’s Manual Group 26: Motor Control This group defines variables used for motor control. Code Description 2601 FLUX OPTIMIZATION Changes the magnitude of the flux depending on the actual load. Flux Optimization can reduce the total energy consumption and noise, and it should be enabled for drives that usually operate below nominal load. –...
  • Page 99 Derating" on page 212. • Higher switching frequencies mean less noise. • The 1, 4 and 8 kHz switching frequencies are available for all types, except for ACS510-01-246A-4 and ACS510- 01-290A-4 (only 1 and 4 kHz are available). • The 12 kHz switching frequency is available only on frame sizes R1…R4, except for R4 types ACS510-01-088A-4.
  • Page 100 ACS510 User’s Manual Code Description 2611 USER F1 Frequency(in Hz), at which output voltage reference is P2610 USER U1. Please see parmeter 2605. 2612 USER U2 This parameter define the output voltage reference (in Volts) at P2613 USER F2. Please see parmeter 2605. 2613 USER F2 Frequency(in Hz), at which output voltage reference is P2612 USER U2.
  • Page 101 ACS510 User’s Manual Group 30: Fault Functions This group defines situations that the drive should recognize as potential faults and defines how the drive should respond if the fault is detected. Code Description 3001 AI<MIN FUNCTION Defines the drive response if the analog input ( ) signal drops below the fault limits and is used in reference chain.
  • Page 102 ACS510 User’s Manual Code Description 3007 MOT LOAD CURVE Output current (%) relative Sets the maximum allowable operating load of the motor. to 9906 MOTOR NOM CURR • When set to 100%, the maximum allowable load is equal to the value of parameter 9906 MOTOR NOM CURR •...
  • Page 103 ACS510 User’s Manual Code Description 3018 COMM FAULT FUNC Defines the drive response if the fieldbus communication is lost. – No response. NOT SEL – Displays a fault (28, ) and the drive coasts to stop. FAULT SERIAL 7 – Displays an alarm (2005, ) and sets speed using 1208 7.
  • Page 104 ACS510 User’s Manual Group 31: Automatic Reset This group defines conditions for automatic resets. An automatic reset occurs after a particular fault is detected. The drive holds for a set delay time, then automatically restarts. You can limit the number of resets in a specified time period and set up automatic resets for a variety of faults.
  • Page 105 ACS510 User’s Manual Group 32: Supervision This group defines supervision for up to three signals from Group 01, Operating Data. Supervision monitors a specified parameter and energizes a relay output if the parameter passes a defined limit. Use Group 14, Relay Outputs, to define the relay and whether the relay activates when the signal is too low or too high.
  • Page 106 ACS510 User’s Manual Code Description 3207 SUPERV 3 PARAM Selects the third supervised parameter. See 3201 above. SUPERV PARAM 3208 SUPERV 3 LIM LO Sets the low limit for the third supervised parameter. See 3207 above. SUPERV PARAM 3209 SUPERV 3 LIM HI Sets the high limit for the third supervised parameter.
  • Page 107 ACS510 User’s Manual Group 33: Information This group provides access to information about the drive’s current programs: versions and test date. Code Description 3301 FIRMWARE Contains the version of the drive’s firmware. 3302 LOADING PACKAGE Contains the version of the loading package. 3303 TEST DATE Contains the test date (yy.ww).
  • Page 108 ACS510 User’s Manual Group 34: Panel Display Process Variables This group defines the content for control panel display (middle area), when the control panel is in the Output mode. Code Description 3401 SIGNAL1 PARAM P 3404 P 3405 Selects the first parameter (by number) displayed on the control panel. •...
  • Page 109 ACS510 User’s Manual Code Description 3406 OUTPUT1 MIN Sets the minimum value displayed for the first display parameter. Note: Parameter is not effective if parameter 3404 = 9 ( OUTPUT1 DSP FORM DIRECT 3407 OUTPUT1 MAX Sets the maximum value displayed for the first display parameter. Note: Parameter is not effective if parameter 3404 = 9 ( OUTPUT1 DSP FORM...
  • Page 110 ACS510 User’s Manual Group 35: Motor Temp Meas This group defines the detection and reporting for a particular potential fault – motor overheating, as detected by a temperature sensor. Typical connections are defined below. One Sensor Three Sensors Motor Motor AGND AGND AGND...
  • Page 111 ACS510 User’s Manual For other faults, or for anticipating motor overheating using a model, see Group 30: Fault Functions. Code Description 3501 SENSOR TYPE Identifies the type of motor temperature sensor used, PT100 (°C) or PTC (ohm) or thermistor. See parameters 1501 and 1507. NONE 1 = 1 x PT100 –...
  • Page 112 ACS510 User’s Manual Group 37: User Adjustable Load Curves This group defines supervision of user adjustable load curves (motor torque as a function of frequency). The curve is defined by five points. -The function replaces deleted underload parameters 3013...3015. Code Description 3701 USER LOAD C MODE Motor torque (%) Supervision mode for the user adjustable load...
  • Page 113 ACS510 User’s Manual Code Description 3716 LOAD FREQ 5 Defines the frequency value of the fifth load curve definition point. 3717 LOAD TORQ LOW 5 Defines the torque value of the fifth underload curve definition point. Must be smaller than 3718 LOAD TORQ HIGH 5 3718 LOAD TORQ HIGE 5 Defines the torque value of the fifth overload curve definition point.
  • Page 114 ACS510 User’s Manual Group 40: Process PID Set 1 This group defines a set of parameters used with the Process PID (PID1) controller. Typically only parameters in this group are needed. PID Controller Basic Set-up – In PID control mode, the drive compares a reference signal (setpoint) to an actual signal (feedback), and automatically adjusts the speed of the drive to match the two signals.
  • Page 115 ACS510 User’s Manual PID Controller Advanced – ACS510 has two separate PID Controllers: • Process PID (PID1) and • External PID (PID2) Process PID (PID1) has 2 separate sets of parameters: • Process PID (PID1) SET1, defined in Group 40 and •...
  • Page 116 ACS510 User’s Manual Code Description 4002 INTEGRATION TIME Defines the PID Controller’s integration time. Integration time is, by definition, is the time required to increase the output by the error value: D (P 4001 = 10) • Error value is constant and 100%. C (P 4001 = 1) •...
  • Page 117 ACS510 User’s Manual Code Description 4008 0% VALUE Units (P4006) Defines (together with the next parameter) the scaling applied to +1000% Scale (P4007) the PID controller’s actual values (PID1 parameters 0128, 0130, and 0132). P 4009 Units and scale are defined by parameters 4006 and 4007. 4009 100% VALUE Defines (together with the previous parameter) the scaling applied to the PID controller’s actual values.
  • Page 118 ACS510 User’s Manual Code Description Analog Input Reference Correction Parameter values 9, 10, and 14…17 use the formula in the following table. Value Setting AI reference is calculated as following: C + B C value + (B value - 50% of reference value) C * B C value * (B value / 50% of reference value) C - B...
  • Page 119 ACS510 User’s Manual Code Description 4016 ACT1 INPUT Defines the source for actual value 1 ( 1). See also parameter 4018 ACT1 MINIMUM 1 – Uses analog input 1 for 2 – Uses analog input 2 for – Uses current for CURRENT –...
  • Page 120 ACS510 User’s Manual Code Description 4023 PID SLEEP LEVEL t < P 4024 Sets the motor speed / frequency that enables the PID sleep function – a motor speed / frequency below this level, for at least t > P 4024 the time period 4024 enables the PID sleep PID SLEEP DELAY...
  • Page 121 ACS510 User’s Manual Group 41: Process PID Set 2 Parameters of this group belong to PID parameter set 2. The operation of parameters 4101…4126 is analogous with set 1 parameters 4001…4026. PID parameter set 2 can be selected by parameter 4027 PARAM SET Group 41: Process PID Set 2 Code Description...
  • Page 122 ACS510 User’s Manual Group 42: External / Trimming PID This group defines the parameters used for the second PID controller (PID2), which is used for the External / Trimming PID. The operation of parameters 4201 4221 is analogous with Process PID set 1 …...
  • Page 123 ACS510 User’s Manual Code Description 4232 CORRECTION SRC Defines the trimming reference for the correction source. – Uses appropriate REF MAX WITCH • 1105 when 1 is active (A). • 1108 when 2 is active (B). – Uses the absolute maximum speed or frequency (Switch C): OUTPUT •...
  • Page 124 ACS510 User’s Manual Group 51: Ext Comm Module This group defines set-up variables for a fieldbus adapter (FBA) communication module. For more information on these parameters, refer to the user’s manual supplied with the FBA module. Code Description 5101 FBA TYPE Displays the type of the connected fieldbus adapter module.
  • Page 125 5305 EFB CTRL PROFILE Selects the communication profile used by the EFB protocol. – Operation of Control/Status Words conforms to ABB Drives Profile, as used in ACS400. ABB DRV LIM – Operation of Control/Status Words conforms to 32-bit DCU Profile.
  • Page 126 For Modbus: Sets additional delay in milliseconds before the ACS510 begins transmitting response to the master request. 5319 EFB PAR 19 ABB Drives profile ( ) Control Word. Read only copy of the Fieldbus Control Word. ABB DRV LIM ABB DRV FULL...
  • Page 127 ACS510 User’s Manual Group 81: PFC Control This group defines a Pump-Fan Control (PFC) mode of operation. The major features of PFC control are: • The ACS510 controls the motor of pump no. 1, varying the motor speed to control the pump capacity.
  • Page 128 ACS510 User’s Manual 8109 START START FREQ 1 Motor in RO1 is Speed Req Motor Motor in RO2 is Speed Req Motor FOut Motor in RO1 is Aux Motor Start RO1 /Motor1 RO2 /Motor2 8122 PFC START DLY 8122 PFC START DLY 8122 PFC START DLY –...
  • Page 129 ACS510 User’s Manual • In next two pages show the typical circuit digram of SPFC control. Start-Up Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd Email: info@tofee.com.cn...
  • Page 130 ACS510 User’s Manual Start-Up Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd Email: info@tofee.com.cn...
  • Page 131 ACS510 User’s Manual Code Description 8103 REFERENCE STEP 1 Sets a percentage value that is added to the process reference. • Applies only when at least one auxiliary (constant speed) motor is running. • Default value is 0%. Example: An ACS510 operates three parallel pumps that maintain water pressure in a pipe. •...
  • Page 132 ACS510 User’s Manual Code Description 8111 START FREQ 3 Sets the frequency limit used to start the third to the sixth auxiliary motor. • See 8109 1 for a complete description of the operation. START FREQ The third auxiliary motor starts if: •...
  • Page 133 ACS510 User’s Manual Code Description 8117 NR OF AUX MOT Sets the number of auxiliary motors. • Each auxiliary motor requires a relay output, which the drive uses to send start/stop signals. • The Autochange function, if used, requires an additional relay output for the speed regulated motor. •...
  • Page 134 ACS510 User’s Manual Code Description • The table below shows the ACS510 PFC motor assignments for some typical settings in the Relay Output parameters (1401…1403 and 1410…1412), where the settings are either =31 ( ), or =X (anything but 31), and where the Autochange function is disabled (8118 = 0).
  • Page 135 ACS510 User’s Manual Code Description 8119 AUTOCHNG LEVEL Sets an upper limit, as a percent of output capacity, for the autochange logic. When the output from the PID/PFC control block exceeds this limit, autochange is prevented. For example, use this parameter to deny autochange when the Pump-Fan system is operating near maximum capacity.
  • Page 136 ACS510 User’s Manual Code Description 8120 INTERLOCKS Defines operation of the Interlock function. When the Interlock function is enabled: • An interlock is active when its command signal is absent. • An interlock is inactive when its command signal is present. •...
  • Page 137 ACS510 User’s Manual Code Description 2 – Enables the Interlock function, and assigns a digital input (starting with 2) to the interlock signal for each PFC relay. These assignments are defined in the following table and depend on: • The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 •...
  • Page 138 ACS510 User’s Manual Code Description 3 – Enables the Interlocks function, and assigns a digital input (starting with 3) to the interlock signal for each PFC relay. These assignments are defined in the following table and depend on: • The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 •...
  • Page 139 ACS510 User’s Manual Code Description 5 – Enables the Interlock function, and assigns a digital input (starting with 5) to the interlock signal for each PFC relay. These assignments are defined in the following table and depend on: • The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 •...
  • Page 140 ACS510 User’s Manual Code Description 8121 REG BYPASS CTRL Selects Regulator by-pass control. When enabled, Regulator by-pass control provides a simple control mechanism without a PID regulator. Use Regulator by-pass control only in special applications. – Disables Regulator by-pass control. The drive uses the normal PFC reference: 1106 SELECT –...
  • Page 141 ACS510 User’s Manual Code Description 8124 ACC IN AUX STOP Sets the PFC acceleration time for a zero-to-maximum frequency ramp. This PFC acceleration ramp: • Applies to the speed regulated motor, when an auxiliary motor is switched off. • Replaces the acceleration ramp defined in Group 22: Accel / Decel.
  • Page 142 ACS510 User’s Manual Group 98: Options This group configures for options, in particular, enabling serial communication with the drive. Code Description 9802 COMM PROT SEL Selects the communication protocol. – No communication protocol selected. NOT SEL – The drive communicates with Modbus via the RS485 channel (X1-communications, terminal). STD MODBUS •...

  • Page 143: Embedded Fieldbus

    Modbus® protocol. (For protocol and profile descriptions, see "Modbus Protocol Technical Data" and "ABB Control Profiles Technical Data" later in this section.) • Fieldbus adapter (FBA) – See "Fieldbus Adapter" on page 175.

  • Page 144: Planning

    – Actual value 8 The content of these words is defined by profiles. For details on the profiles used, see "ABB Control Profiles Technical Data" on page 163. Note! The words “output” and “input” are used as seen from the fieldbus controller point of view.

  • Page 145: Communication Set-Up - Efb

    ACS510 User’s Manual • To reduce noise on the network, terminate the RS485 network using 120 Ω resistors at both ends of the network. Use the DIP switch to connect or disconnect the termination resistors. See following diagram and table. Terminated Terminated Station...
  • Page 146 0 Selects the communication profile used by the EFB protocol. – Operation of Control/Status ABB DRV LIM Words conforms to ABB Drives Profile, as used in ACS400. – Operation of Control/Status DCU PROFILE Words conforms to 32-bit DCU Profile.

  • Page 147: Activate Drive Control Functions - Efb

    * This parameter is not available in software option +N688 and +N689. 1. For Modbus, the protocol reference can depend on the profile used, hence two columns in these tables. One column refers to the ABB Drives profile, selected when parameter 5305 = 0 ( ABB DRV ) or 5305 = 2 ( ).
  • Page 148 See the following, as appropriate: REFERENCES • Modbus Register "40002" in the "Modbus Protocol Technical Data" section. • "Reference Scaling" in the "ABB Control Profiles Technical Data" section. Miscellaneous Drive Control Using the fieldbus for miscellaneous drive control requires: •...
  • Page 149 • Fieldbus controller supplied, binary coded, relay command(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Modbus Protocol Reference Drive Parameter Value Description ABB DRV DCU PROFILE 1401 35 ( Relay Output 1 controlled 40134 bit 0 or 00033 RELAY OUTPUT COMM by fieldbus.
  • Page 150 Using the following settings to select the fieldbus as the setpoint source for PID loops: Modbus Protocol Reference Drive Parameter Value Description ABB DRV DCU PROFILE 4010 Setpoint is input reference 2 40003 SET POINT SEL COMM VALUE (Set 1)

  • Page 151: Feedback From The Drive - Efb

    This feedback does not require drive configuration. The following table lists a sample of feedback data. For a complete listing, see input word/point/object listings in the technical data for the appropriate protocol starting on page 155. Modbus Protocol Reference Drive Parameter ABB DRV DCU PROFILE 0102 SPEED 40102...

  • Page 152: Diagnostics - Efb

    For general ACS510 diagnostics information, see "Diagnostics" starting on page 196. The three most recent ACS510 faults are reported to the fieldbus as defined below. Modbus Protocol Reference Drive Parameter ABB DRV DCU PROFILE 0401 Last Fault 40401 0412 Previous Fault 1...
  • Page 153 ACS510 User’s Manual Diagnostic Situations The sub-sections below describe various diagnostic situations – the problem symptoms and corrective actions. Normal Operation During normal network operation, 5306…5309 parameter values act as follows at each drive: • 5306 advances (advances for each message properly received EFB OK MESSAGES and addressed to this drive).
  • Page 154 ACS510 User’s Manual Fault 28 – Serial 1 Err If the drive’s control panel shows fault code 28 “ ”, check for either of the SERIAL following: • The master system is down. To correct, resolve problem with master system. •...

  • Page 155: Modbus Protocol Technical Data

    ACS510 User’s Manual Modbus Protocol Technical Data Overview The Modbus® protocol was introduced by Modicon, Inc. for use in control environments featuring Modicon programmable controllers. Due to its ease of use and implementation, this common PLC language was quickly adopted as a de-facto standard for integration of a wide variety of master controllers and slave devices.
  • Page 156 ABB DRV LIM ABB DRV LIM implementation of the ABB Drives profile standardizes the control interface with ACS400 drives. The ABB Drives profile is based on the PROFIBUS interface, it is discussed in detail in the following sections. • – The...
  • Page 157 ACS510 User’s Manual • Relay output states, numbered sequentially beginning with coil 00033. The following table summarizes the 0xxxx reference set: Modbus Internal Location ABB DRV LIM DCU PROFILE ABB DRV FULL Ref. (All Profiles) (5305 = 0) (5305 = 1)
  • Page 158 ). The first 32 inputs are reserved for this purpose. PROFILE • Discrete hardware inputs, numbered sequentially beginning with input 33. The following table summarizes the 1xxxx reference set: Modbus Internal Location ABB DRV DCU PROFILE Ref. (All Profiles) (5305 = 0 (5305 = 1) 10001 –...
  • Page 159 ACS510 User’s Manual Modbus Internal Location ABB DRV DCU PROFILE Ref. (All Profiles) (5305 = 0 (5305 = 1) 10028 – Bit 27 Reserved REQ_REF1 STATUS WORD 10029 – Bit 28 Reserved REQ_REF2 STATUS WORD 10030 – Bit 29 Reserved...
  • Page 160 Maps directly to the profile‘ . Supported only CONTROL WORD S CONTROL WORD if 5305 = 0 or 2 (ABB Drives profile). Parameter 5319 holds a copy in hex format. 40002 Reference 1 Range = 0…+20000 (scaled to 0…1105 ), or -20000…0 (scaled to 1105...
  • Page 161 ACS510 User’s Manual For the Modbus protocol, drive parameters in group 53 report the parameter mapping to 4xxxx Registers. Code Description 5310 EFB PAR 10 Specifies the parameter mapped to Modbus register 40005. 5311 EFB PAR 11 Specifies the parameter mapped to Modbus register 40006. 5312 EFB PAR 12 Specifies the parameter mapped to Modbus register 40007.
  • Page 162 ACS510 User’s Manual Actual Values The contents of the register addresses 40005…40012 are and are: ACTUAL VALUES • Specified using parameters 5310…5317. • Read-only values containing information on the operation of the drive. • 16-bit words containing a sign bit and a 15-bit integer. •...

  • Page 163: Abb Control Profiles Technical Data

    ABB Control Profiles Technical Data Overview ABB Drives Profile The ABB Drives profile provides a standard profile that can be used on multiple protocols, including Modbus and the protocols available on the FBA module. Two implementations of the ABB Drives profile are available: •...
  • Page 164 ACS510 User’s Manual ABB Drives Profile The following table and the state diagram later in this sub-section describe the content for the ABB Drives profile. CONTROL WORD ABB Drives Profile (See Parameter 5319) CONTROL WORD Commanded Name Value Comments State...
  • Page 165 ACS510 User’s Manual ABB Drives Profile (See Parameter 5319) CONTROL WORD Commanded Name Value Comments State RESET 0=>1 Fault reset if an active fault exists (Enter RESET ). Effective if 1604 = SWITCH ON INHIBITED COMM Continue normal operation OPERATING 8…9 Unused...
  • Page 166 ACS510 User’s Manual DCU Profile (See Parameter 0301) CONTROL WORD Name Value Command/Req. Comments STPMODE_EM Emergency ramp stop mode (no op) STPMODE_C Coast stop mode (no op) RAMP_2 Ramp pair 2 Ramp pair 1 RAMP_OUT_0 Ramp output to 0 (no op) RAMP_HOLD Ramp freeze (no op)
  • Page 167 ACS510 User’s Manual ABB Drives Profile The following table and the state diagram later in this sub-section describe the content for the ABB Drives profile. STATUS WORD ABB Drives Profile (EFB) (See Parameter 5320) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram)
  • Page 168 ACS510 User’s Manual DCU Profile The following tables describe the content for the DCU profile. STATUS WORD DCU Profile (See Parameter 0303) STATUS WORD Name Value Status READY Drive is ready to receive start command. Drive is not ready. ENABLED External run enable signal received.
  • Page 169 ACS510 User’s Manual DCU Profile (See Parameter 0304) STATUS WORD Name Value Status ALARM An alarm is on. No alarms are on. REQ_MAINT A maintenance request is pending. No maintenance request is pending. DIRLOCK Direction lock is ON. (Direction change is locked out.) Direction lock is OFF.
  • Page 170 To illustrate the operation of the state diagram, the following example ( ABB DRV LIM implementation of the ABB Drives profile) uses the control word to start the drive: • First, the requirements for using the must be met. See above.
  • Page 171 ACS510 User’s Manual The state diagram below describes the start-stop function of (CW) CONTROL WORD (SW) bits for the ABB Drives profile. STATUS WORD From any state From any state From any state Emergency Stop Emergency Off Fault OFF3 (CW Bit2=0)
  • Page 172 ACS510 User’s Manual Reference Scaling ABB Drives and DCU Profiles The following table describes scaling for the ABB Drives and DCU REFERENCE profiles. ABB Drives and DCU Profiles Reference Reference Range Scaling Remarks Type REF1 -32767 Frequency -20000 = -(par. 1105) Final reference limited by …...
  • Page 173 ACS510 User’s Manual ABB Drives and DCU Profiles Value Reference AI Reference Scaling Setting REF1 (%) * ( (%) / 0.5* (%)) COMM COMM Fieldbus Reference Correction Coefficient 200% 100% AI1 Input Signal (100 - 0.5 * (par. 1105))% 100%...
  • Page 174 2). The following diagrams illustrate how group 10 parameters and the sign of the fieldbus reference interact to produce values ( REFERENCE 2). Note, fieldbus references are bipolar, that is they can be positive or negative. ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION FORWARD Resultant Ref.

  • Page 175: Fieldbus Adapter

    Configuration details depend on the protocol and profile used.These details are provided in a user’s manual supplied with the FBA module. Details for the ABB Drives profile (which apply for all protocols) are provided in "ABB Drives Profile Technical Data" on page 186.
  • Page 176 ACS510 User’s Manual Control Interface In general, the basic control interface between the fieldbus system and the drive consists of: • Output Words: – CONTROL WORD – (frequency) REFERENCE – Others: The drive supports a maximum of 15 output words. Protocols limits may further restrict the total.

  • Page 177: Planning

    STATUS WORD the fieldbus controller. The content of the depends on the protocol/ STATUS WORD profile used. See the user’s manual provided with the FBA module and/or the "ABB Drives Profile Technical Data" section. Reference The contents of each word: REFERENCE •...

  • Page 178: Mechanical And Electrical Installation - Fba

    ACS510 User’s Manual Mechanical and Electrical Installation – FBA Warning! Connections should be made only while the drive is disconnected from the power source. Overview The FBA (fieldbus adapter) is a plug-in module that fits in the drive’s expansion slot 2.

  • Page 179: Communication Set-Up - Fba

    ACS510 User’s Manual Communication Set-up – FBA Serial Communication Selection To activate the serial communication, use parameter 9802 . Set COMM PROTOCOL SEL 9802 = 4 ( EXT FBA Serial Communication Configuration Setting 9802, together with mounting a particular FBA module, automatically sets the appropriate default values in parameters that define the communication process.
  • Page 180 COMM (Required only if 2 references used.) COMM 10 ( COMM Note! Multiple references are supported only when using the ABB Drives profile. Scaling Where required, can be scaled. See the "Reference Scaling" in the REFERENCES following sections, as appropriate: •...
  • Page 181 ACS510 User’s Manual Protocol Drive Parameter Value Description Reference 1607 Saves altered parameters to memory (then PARAM SAVE SAVE value returns to 0). Relay Output Control Using the fieldbus for relay output control requires: • Drive parameter values set as defined below. •...

  • Page 182: Feedback From The Drive - Fba

    ACS510 User’s Manual Protocol Drive Parameter Value Description Reference 1508 Set appropriate Used for scaling – CONTENT MIN … … values. 1511 MAXIMUM AO 1512 Filter time constant for – FILTER AO PID Control Setpoint Source Using the following settings to select the fieldbus as the setpoint source for PID loops: Protocol Drive Parameter...

  • Page 183: Diagnostics - Fba

    ACS510 User’s Manual Scaling To scale the drive parameter values see the "Actual Value Scaling" in the following sections, as appropriate: • "ABB Drives Profile Technical Data" • "Generic Profile Technical Data" Diagnostics – FBA Fault Handling The ACS510 provides fault information as follows: •...
  • Page 184 ACS510 User’s Manual Fieldbus Fault Code Drive Fault Code (DRIVECOM specification) SUPPLY PHASE 3130h NOT USED NOT USED Reserved FF80h DRIVE ID 5400h CONFIG FILE 630Fh SERIAL 1 ERR 7510h EFB CON FILE 6306h FORCE TRIP FF90h EFB 1 FF92h EFB 2 FF93h EFB 3...
  • Page 185 ACS510 User’s Manual Fieldbus Fault Code Drive Fault Code (DRIVECOM specification) 1009 PAR PCU 1 6320h 1012 PAR PFC IO 1 6320h 1013 PAR PFC IO 2 6320h 1014 PAR PFC IO 3 6320h 1016 PAR USER LOAD C 6320h Serial Communication Diagnostics Besides the drive fault codes, the FBA module has diagnostic tools.

  • Page 186: Abb Drives Profile Technical Data

    ACS510 User’s Manual ABB Drives Profile Technical Data Overview The ABB Drives profile provides a standard profile that can be used on multiple protocols, including protocols available on the FBA module. This section describes the ABB Drives profile implemented for FBA modules.
  • Page 187 ACS510 User’s Manual ABB Drives Profile (FBA) CONTROL WORD Commanded Name Value Comments State RAMP_HOLD Enable ramp function. RFG OUT ENABLED Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED Halt ramping (Ramp Function Generator RFG OUT HOLD output held) RAMP_IN_ Normal operation. Enter...
  • Page 188 ACS510 User’s Manual ABB Drives Profile (FBA) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram) OFF_2_STA 2 inactive ACTIVE OFF_3_STA 3 inactive ACTIVE SWC_ON_INHIB SWITCH ON INHIBIT ACTIVE SWITCH ON INHIBIT NOT ACTIVE ALARM Warning/alarm (See "Alarm Listing" in the "Diagnostics"...
  • Page 189 ACS510 User’s Manual The state diagram below describes the start-stop function of (CW) CONTROL WORD (SW) bits. STATUS WORD From any state From any state From any state Emergency Stop Emergency Off Fault OFF3 (CW Bit2=0) OFF2 (CW Bit1=0) (SW Bit3=1) FAULT OFF3 OFF2...
  • Page 190 ACS510 User’s Manual Reference As described earlier in "Control Interface", the word is a frequency REFERENCE reference. Reference Scaling The following table describes scaling for the ABB Drives profile. REFERENCE ABB Drives Profile (FBA) Reference Reference Range Scaling Remarks Type REF1 -32767…...
  • Page 191 ACS510 User’s Manual ABB Drives Profile (FBA) Reference Value Setting AI Reference Scaling REF1 (%) * ( (%) / 0.5* (%)) COMM COMM Fieldbus Reference Correction Coefficient 200% 100% AI1 Input Signal (100 - 0.5 * (par. 1105))% 100% REF2 (%) + ( (%) - 0.5*...
  • Page 192 2). The following diagrams illustrate how group 10 parameters and the sign of the fieldbus reference interact to produce values ( REFERENCE 2). Note, fieldbus references are bipolar, that is they can be positive or negative. ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION FORWARD Resultant Ref.
  • Page 193 0.1 mA 1 * 0.1 mA = 0.1 mA 0.1% 10 * 0.1% = 1% Data words 5 and 6 are scaled as follows: ABB Drives Profile Data Word Contents Scaling ACT1 -20000 … +20000 = -(par. 1105) … +(par. 1105)

  • Page 194: Generic Profile Technical Data

    ACS510 User’s Manual Generic Profile Technical Data Overview The generic profile aims to fulfill the industry-standard drive profile for each protocol (e.g. PROFIdrive for PROFIBUS, AC/DC Drive for DeviceNet). Control Word As described earlier in "Control Interface" the is the principal means CONTROL WORD for controlling the drive from a fieldbus system.
  • Page 195 ACS510 User’s Manual Actual Value Scaling For Actual Values, scale the feedback integer using the parameter’s resolution. (See "Complete Parameter List for ACS510" section for parameter resolutions.) For example: Feedback Parameter (Feedback Integer) * (Parameter Resolution) = Integer Resolution Scaled Value 0.1 mA 1 * 0.1 mA = 0.1 mA 0.1%...

  • Page 196: Diagnostic Displays

    ACS510 User’s Manual Diagnostics Warning! Do not attempt any measurement, parts replacement or other service procedure not described in this manual. Such action will void the warranty, may endanger correct operation, and increase downtime and expense. Warning! All electrical installation and maintenance work described in this chapter should only be undertaken by qualified service personnel.

  • Page 197: Correcting Faults

    ACS510 User’s Manual Flashing Green – Alarms For less severe errors, called alarms, the diagnostic display is advisory. For these situations, the drive is simply reporting that it had detected something “unusual.” In these situations, the drive: • Flashes the green LED on the drive (does not apply to alarms that arise from control panel operation errors).
  • Page 198 ACS510 User’s Manual Fault Fault Name In Description and Recommended Corrective Action Code Panel Fault current. Check for and correct: SHORT CIRC • A short-circuit in the motor cable(s) or motor. • Supply disturbances. Not used. REVERSED Intermediate circuit DC voltage is not sufficient. Check for and correct: DC UNDERVOLT •...
  • Page 199 Internal fault. Low voltage condition detected on OINT power supply. OPEX PWR Contact your local ABB representative. Internal fault. Current measurement is out of range. Contact your local ABB CURR MEAS representative. Ripple voltage in the DC link is too high. Check for and correct: SUPPLY PHASE •...
  • Page 200 3703 CURVE USER LOAD C TIME 101... Error internal to the drive. Contact your local ABB representative and report SYSTEM ERROR the error number. 201… Error in the system. Contact your local ABB representative and report the SYSTEM ERROR error number.
  • Page 201 ACS510 User’s Manual Fault Fault Name In Description and Recommended Corrective Action Code Panel 1006 Parameter values are inconsistent. Check for the following: PAR EXT RO • Extension relay module not connected and • 1410…1412 4…6 have non-zero values. RELAY OUTPUTS 1007 Parameter values are inconsistent.

  • Page 202: Correcting Alarms

    ACS510 User’s Manual Depending on the value of 1604, , the following could also be FAULT RESET SELECT used to reset the drive: • Digital input • Serial communication When the fault has been corrected, the motor can be started. History For reference, the last three fault codes are stored into parameters 0401, 0412, 0413.
  • Page 203 ACS510 User’s Manual Alarm Listing The following table lists the alarms by code number and describes each. Alarm Display Description Code 2001 Current limiting controller is active. Check for and correct: OVERCURRENT • Excessive motor load. • Insufficient acceleration time (parameters 2202 1 and ACCELER TIME 2205...
  • Page 204 ACS510 User’s Manual Alarm Display Description Code 2009 Drive heatsink is hot. This alarm warns that a fault DEVICE DEVICE OVERTEMP may be near. OVERTEMP R1…R4 & R7/R8: 100 °C (212 °F) R5/R6: 110 °C (230 °F) Check for and correct: •...
  • Page 205 ACS510 User’s Manual Alarm Display Description Code 2023 Emergency stop activated. EMERGENCY STOP 2024 If this alarm code appears, refer to the appropriate accessory manual. 2025 This alarm occurs a few seconds during the scalar flystart first active. FIRST START 2027 This alarm warns that the condition defined by parameter 3701 USER LOAD CURVE...
  • Page 206 ACS510 User’s Manual Code Description 5042 Selected parameter set can’t be found in the current parameter backup. 5043 No start inhibit was granted. 5044 Parameter backup versions do not match. 5050 Parameter upload was aborted. 5051 File error was detected. 5052 Parameter upload attempt has failed.

  • Page 207: Maintenance Intervals

    Warning! Read "Safety" on page 3 before performing any maintenance on the equipment. Ignoring the safety instructions can cause injury or death. Maintenance Intervals If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB. Maintenance Interval Instruction...

  • Page 208: Main Fan Replacement

    If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing. Replacement fans are available from ABB. Do not use other than ABB specified spare parts.

  • Page 209: Internal Enclosure Fan Replacement

    For information on reforming the capacitors, refer to Guide for Capacitor Reforming in ACS50/150/350/550 [3AFE68735190 (English)], available on the Internet (go to www.abb.com and enter the code in the Search field) Maintenance Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd...

  • Page 210: Control Panel

    It is not possible to predict a capacitor failure. Capacitor failure is usually followed by a input power fuse failure or a fault trip. Contact ABB if capacitor failure is suspected. Replacements for frame size R5 and R6 are available from ABB. Do not use other than ABB specified spare parts.

  • Page 211: Technical Data

    • NEMA ratings (shaded columns) • Frame size Ratings, 380…480 Volt Drives Abbreviated column headers are described in “Symbols” on page 212. Type Code Pump and Fan Use Frame ACS510-01- Size see below Three-phase supply voltage, 380…480 V -03A3-4 -04A1-4 -05A6-4...
  • Page 212 ACS510 User’s Manual Symbols Typical ratings: Pump and Fan use continuous rms current. typical motor power in normal use. The kilowatt power ratings apply to most IEC, 4-pole motors. The Horsepower ratings apply to most 4-pole NEMA motors. Sizing The current ratings are the same regardless of the supply voltage within one voltage range.
  • Page 213 … every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above sea level, please contact your local ABB distributor or office for further information. Switching Frequency Derating If the 8 kHz switching frequency (parameter 2606) is used, either: •...

  • Page 214: Input Power Connections

    ACS510 User’s Manual Input Power Connections Warning! Do not operate the drive outside the nominal input line voltage range. Over-voltage can result in permanent damage to the drive. Input Power Specifications Input Power (Mains) Connection Specifications Voltage (U 380/400/415/440/460/480 V AC 3-phase -15%...+10% Prospective short- Maximum allowed prospective short-circuit current in the supply is 100 kA circuit current...
  • Page 215 ACS510 User’s Manual Fuses, 380…480 V Drives Input power (mains) fuses ACS510-01- Input Current see below IEC 269 gG (A) UL Class T (A) Bussmann Type -03A3-4 JJS-10 -04A1-4 -05A6-4 -07A2-4 -09A4-4 JJS-15 -012A-4 11.9 -017A-4 JJS-20 -025A-4 JJS-30 -031A-4...
  • Page 216 ACS510 User’s Manual The table below lists copper and aluminum cable types for different load currents. These recommendations apply only for the conditions listed at the top of the table. Based on: Based on: • EN 60204-1 and IEC 60364-5-2/2001 •...
  • Page 217 (do this also if the grounding configuration of the system is unknown): • ACS510-01, frame sizes R1…R4: Remove both the EM1 and EM3 screws. • Frame sizes R5…R6: Remove both the F1 and F2 screws.
  • Page 218 ACS510 User’s Manual transformers and cables is sufficient. If in doubt, use a supply transformer with static screening between the primary and secondary windings. • Do NOT install an external RFI/EMC filter. Using an RFI filter grounds the input power through the filter capacitors, which could be dangerous and could damage the drive.
  • Page 219 ACS510 User’s Manual 4. Attach terminal lug to the drive. Wire Size Crimping No. of Manufacturer Ring Lug kcmil/ Tool Crimps Burndy YAV6C-L2 MY29-3 Ilsco CCL-6-38 ILC-10 Burndy YA4C-L4BOX MY29-3 Ilsco CCL-4-38 MT-25 Burndy YA2C-L4BOX MY29-3 Ilsco CRC-2 IDT-12 Ilsco CCL-2-38 MT-25 Burndy...

  • Page 220: Motor Connections

    Selectable. See the availability in the table below. 1, 4 and 8 kHz 12 kHz 380…480 V All types, except for Frame sizes R1…R4, Switching frequency ACS510-01-246A-4 and except for ACS510-01-290A-4 (only ACS510-01-088A-4 1 and 4 kHz) Cable temperature rating 90 °C (194 °F) rating minimum.
  • Page 221 ACS510 User’s Manual Motor cable length for 400 V drives The table below shows the maximum motor cable lengths for 400 V drives with different switching frequencies. Examples for using the table are also given. Maximum cable length for 400 V drives EMC limits Operational limits Second environment...
  • Page 222 ACS510 User’s Manual Motor thermal protection According to regulations, the motor must be protected against thermal overload and the current must be switched off when overload is detected. The drive includes a motor thermal protection function that protects the motor and switches off the current when necessary.
  • Page 223 ACS510 User’s Manual For CE compliant installations and installations where EMC emissions must be minimized, see "Effective Motor Cable Screens" below. Drive’s Motor Connection Terminals The drive’s motor and input power terminals have the same specifications. See "Drive’s Power Connection Terminals" above. Motor Cable Requirements for CE Compliance The requirements in this section apply for CE compliance.
  • Page 224 ACS510 User’s Manual example of an effective construction (for example Ölflex-Servo-FD 780 CP, Lappkabel or MCCMK, NK Cables). Inner Insulator Insulation Jacket Braided Metallic Screen EN 61800-3 Compliant Motor Cables To comply with EN 61800-3 requirements: • Motor cables must have an effective screen as described in "Effective Motor Cable Screens"...

  • Page 225: Brake Components

    ABB. • R3…R6 – does not include an internal brake chopper. Connect a chopper and a resistor, or a brake unit to the DC link terminals on the drive. Contact your ABB representative for appropriate parts. Selecting the Braking Resistors (Frame Sizes R1 and R2) Braking resistor must meet three requirements: •...
  • Page 226 ACS510 User’s Manual Power Deceleration Curve Overhauling Load Avg. Braking Power – Curve Overhauling Load Avg. Braking Power Time During Deceleration to Zero Temperature Time The many variables in the last requirement above are most easily dealt with using the following tables. •...
  • Page 227 ACS510 User’s Manual 380…480 V Drives Resistance Resistor Minimum Continuous Power Rating Deceleration-to-Zero Rating rcont Type Code Continuous ON ACS510- > 60 s ON < 3 s ON < 10 s ON < 30 s ON < 60 s ON >...
  • Page 228 Below is a simple wiring diagram example. L1 L2 L3 Fuses ACS510 U1 V1 W1 Thermal switch (standard in ABB resistors) Parameter Set-up To enable dynamic braking, switch off the drive’s overvoltage control (Set parameter 2005 = 0 ( DISABLE Technical Data Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd...

  • Page 229: Control Connections

    ACS510 User’s Manual Control Connections Control Connection Specifications Control Connection Specifications Analog Inputs and See table heading "Hardware Description" on page 17. Outputs Digital Inputs Digital input impedance 1.5 kΩ. Maximum voltage for digital inputs is 30 V. • Max. contact voltage: 30 V DC, 250 V AC •...

  • Page 230: Efficiency

    Free space is not required on the drive’s sides – ACS510 drives can be mounted side-by-side. Air Flow, 380…480 V Drives The following table lists heat loss and air flow data for 380…480 Volt drives. Drive Heat Loss Air Flow ACS510-01- Frame Size BTU/hr /min -03A3-4 -04A1-4 Technical Data Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd...
  • Page 231 ACS510 User’s Manual Drive Heat Loss Air Flow ACS510-01- Frame Size BTU/hr /min -05A6-4 -07A2-4 -09A4-4 -012A-4 -017A-4 -025A-4 1151 -031A-4 1561 -038A-4 1919 -046A-4 2278 -060A-4 3096 -072A-4 1120 3825 -088A-4 1440 4918 -125A-4 1940 6625 -157A-4 2310 7889...

  • Page 232: Dimensions And Weights

    ACS510 User’s Manual Dimensions and Weights The dimensions and mass for the ACS510 depend on the frame size and enclosure type. If unsure of frame size, first, find the “Type” code on the drive labels. Then look up that type code in the "Technical Data" on page 211, to determine the frame size. A complete set of dimensional drawings for ACS510 drives is located in the ACS510 Technical Reference manual.
  • Page 233 IP21 – Dimensions for each Frame Size Ref. W (mm) H (mm) H2 (mm) H3 (mm) D (mm) The dimensions apply to ACS510-01-246A-4 and ACS510-01-290A-4 Drives with IP54 Enclosures IP54 – Dimensions for each Frame Size Ref. W (mm) W2 (mm) Technical Data Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd...

  • Page 234: Degrees Of Protection

    Ref. H3 (mm) 1119 D (mm) The dimensions apply to ACS510-01-246A-4 and ACS510-01-290A-4 Weight The following table lists typical maximum weights for each frame size. Variations within each frame size (due to components associated with voltage/current ratings, and options) are minor.

  • Page 235: Ambient Conditions

    ACS510 User’s Manual Ambient Conditions The following table lists the ACS510 environmental requirements. Ambient Environment Requirements Storage and Transportation in the Installation Site protective package • 0…1000 m (0…3,300 ft) • 1000…2000 m (3,300…6,600 ft) if Altitude and I derated 1% every 100 m above 1000 m (300 ft above 3,300 ft) •...

  • Page 236: Materials

    For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. Applicable Standards Drive compliance with the following standards is identified by the standards “marks”...

  • Page 237: Liability Limits

    In no event shall the manufacturer, its suppliers or subcontractors be liable for special, indirect, incidental or consequential damages, losses or penalties. If you have any questions concerning your ABB drive, please contact the local distributor or ABB office. The technical data, information and specifications are valid at the time of printing.

  • Page 238: Index

    ..... . . 66 ABB standard (default) macro ....42 filter, parameters .
  • Page 239 ....149 status word, ABB drives ....186 configuration .
  • Page 240 ....70 ABB drives, FBA, description ... 185 connections ......17 comm (EFB), description .
  • Page 241 ACS510 User’s Manual drive EFB comm installation ....143 fan maintenance ......207 FBA module installation .
  • Page 242 ....213 ABB standard (default)....42 specifications .
  • Page 243 ACS510 User’s Manual modbus EFB addressing, convention ... . 155 offset (PID), parameter ....121 EFB coils .
  • Page 244 ... . 116 EFB, ABB drives profile ....171 offset, parameter..... 121 FBA, ABB drives profile .
  • Page 245 ......213 comm, ABB drives ....188 mains.
  • Page 246 ACS510 User’s Manual terminals wiring control, description ....17 control ......17 control, specifications .
  • Page 247 ABB Oy ABB Beijing Drive Systems Co.Ltd. AC Drives No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Chaoyang District FIN-00381 HELSINKI Beijing, P.R. China, 100015 FINLAND Telephone +86 10 5821 7788 Telephone +358 10 22 11 +86 10 5821 7618...

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