ABB OVR-15 Instruction, Operation And Maintenance Manual
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ABB OVR-15 Instruction, Operation And Maintenance Manual

27 & 38 outdoor vacuum recloser
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DISTRIBUTION SOLUTIONS
OVR-15, 27 & 38 Outdoor Vacuum Recloser
Low Voltage Unit
Instruction, operation, and maintenance manual

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Summary of Contents for ABB OVR-15

  • Page 1 — DISTRIBUTION SOLUTIONS OVR-15, 27 & 38 Outdoor Vacuum Recloser Low Voltage Unit Instruction, operation, and maintenance manual...
  • Page 2 Copy Right This manual and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. Disclaimer The data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties.

  • Page 3: Table Of Contents

    Warning Texts and Symbols......................9 Packing and transport ........................10 Receipt and Storage prior to installation ..................11 General Description of LV cabinet of OVR-15, 27 & 38 recloser ..........14 4.2.1 Low voltage control cabinet (LV cabinet) ......................14 4.2.2...
  • Page 4 General Arrangement drawings ..................... 32 Parameters to be maintained as default in RER615 ..............33 RER615 Settings ..........................36 Annexure I : Typical functional characteristics of sealed lead acid batteries ..... 43 P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 5 Ensure that the rated performance of the apparatus is not exceeded during service. Ensure that the personnel operating the apparatus have this instruction manual to hand as well as the necessary information for correct intervention. P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 6: Introduction

    B. E NVIRONMENTAL PROTECTION PROGRAM OVR-15, 27 & 38 reclosers LV cabinet recloser is manufactured in accordance with the ISO 14001 Standards (Guidelines for environmental management). The production processes are carried out in compliance with the Standards for environmental protection in terms of reduction in energy consumption as well as in raw materials and production of waste materials.

  • Page 7: Product Related Safety Notices

    D. P RODUCT RELATED SAFETY NOTICES The OVR-15, 27 & 38® recloser LV cabinet should be installed within the design limitations as described on its nameplate and in these instructions. In addition, always follow your company’s safety procedures. For the safety of the personnel performing maintenance operations on the recloser or connecting equipment, all components should be electrically disconnected by means of a visible break and securely grounded.

  • Page 8: Working On Lv Cabinets And Mandatory Safety Procedures

    Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death. Therefore, comply fully with all warning and caution notices. P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 9: Warning Texts And Symbols

    Important Important indicates an operation or a suggestion for handling. Warning Symbols Following warning symbols may appear on warning sticker as a part of the product. P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 10: Packing And Transport

    Operator’s quick reference guide Routine test certificate Drawings Packing list Other documents as mutually agreed in contract with ABB RANSPORT AND IFTING The LV cabinet shall be transported in packed condition only. Before lifting the case, observe the information on it (such as symbol, weight, etc.).

  • Page 11: Receipt And Storage Prior To Installation

    Instructions and literature packed with the LV unit should be kept with the unit. Additional copies may be obtained upon request from the local ABB sales office. Following are the typical parts in which recloser are generally shipped from factory.
  • Page 12 If the LV cabinet is not placed in service immediately, it is essential that proper care be Note exercised in handling and storage to ensure good operating condition in the future. Please consult ABB if the recloser will be in storage for an extended period of time before installation. 12 | P a g e OVR-15, 27 &...
  • Page 13 / galling of the HV unit causing damage to the equipment and injuries to the person nearby Exercise care during lifting to avoid damage to the poles Caution 13 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 14: General Description Of Lv Cabinet Of Ovr-15, 27 & 38 Recloser

    ESCRIPTION OF CABINET OF RECLOSER CABINET ASSEMBLY Each LV cabinet of OVR-15, 27 & 38 Recloser has intelligent battery charger, capacitors, control modules, relay and battery with their hard-wired circuits. Please refer the LV GA for the other constructional details. ONTROL 4.2.1...

  • Page 15: Intelligent Battery Charger

    ACM regulates the closing and tripping signals to magnetic actuator as per the feedback from HV unit and interaction with relay by charging/discharging the capacitors. ACM is hardwired to RER615 relay to perform operations. Figure-8: Actuator Control Module 15 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 16: Rechargeable Batteries

    At this point, the battery needs complete replacement by a brand new, fully charged Caution equivalent battery. Connection of any additional load to battery is strictly prohibited, and ABB will not be liable for any adverse impact it can create to recloser performance including life of battery. Handling reclosers during long outages 1.

  • Page 17: Service And Discharge Modes

    4.2.8 RER615 control OVR-15, 27 & 38 recloser LV cabinet is supplied with the microprocessor-based RER615 Intelligent Electronic Device (IED) from ABB’s Relion family. This technologically advanced relay integrates all traditional recloser control functions with new advanced functions, such as three phase inrush and programming flexibility, providing a wide range of metering and remote control options.
  • Page 18 Figure-9 : RER615 Display screen and LEDs on front facia Figure-10 : RER615 Buttons / Keys on front facia Figure-11 : RER615 Modules for OVR reclosers - configuration ‘D’ 18 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 19: Standard Production Tests

    A standard routine test report with a summary of results is shipped as a part of documentation package. NSTALLATION The OVR-15, 27 & 38 recloser LV unit can be installed in a substation frame, pole-mounting frame, or can be mounted into a customer supplied structure. However, it is required that in all of the mounting methods the LV unit be vertical, levelled and securely fastened.
  • Page 20 LV cabinet are always intact and secured. Grounding terminal(M8) Figure -13: Provisions for Grounding Connections on LV cabinet 20 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 21 12 inches .This may damage the cable. 2. The control cable has to be clamped to the pole throughout the length at regular intervals as per best practices 21 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 22 If the auxiliary control power is desired to be obtained from a pole mounted VT (PT), then the power rating of VT (PT) should be minimum 250 VA . Unless specified such VT (PT) will not be in ABB’s scope of supply.
  • Page 23 ABLE PERATION ROCEDURE Initial Conditions at the When shipped from factory, OVR-15, 27 & 38 recloser is having following time of Shipping status; - Recloser interrupter contacts in OPEN (OFF) condition - All MCBs in LV cabinet in OFF position.
  • Page 24 The activation and deactivation of HLT can be locally done via dedicated function key ‘F2’ on the RER615 HMI or via remote thru SCADA. Its status is indicated by the LED placed near the function key. 24 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 25: Inspection And Maintenance

    NSPECTION AND MAINTENANCE The OVR-15, 27 & 38 LV unit will require minimal maintenance if handled properly. Frequency of operation and local environmental conditions should be considered when determining maintenance schedule. To a large extent, the safety and successful functioning of any apparatus or system connected with the recloser depends on the proper installation, commissioning, programming and configuration of the unit.
  • Page 26 CT inputs. No card should be removed from the RER615 in the field. If removal of cards is required, contact the ABB Customer Service Group. Please follow the mandatory safety procedures as mentioned under section 1.0 of this document.

  • Page 27: Common Troubles And Trouble Shooting

    - Check capacitor connections charged to ACM for loose contact and correct polarity as per wiring diagram - Check the capacitor health; replace capacitors if needed 27 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 28 Recloser is in "inactive " (no close/open operations) stage in near future for more than 2000 days ; after the latest ON/OFF operation while LV unit powered ON 28 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 29: General Ovr-15, 27 & 38 Block Diagram

    OVR-15, 27 & 38 B ENERAL LOCK IAGRAM UAL VOLTAGE SENSING 29 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 30 INGLE SIDE VOLTAGE SENSING 30 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 31: Typical Rating Plate Details

    12.5 kA 3sec 16 kA 3sec Short Circuit Making Current (Peak) 31.25 kA pk 31.25 kA pk 41.6 kA pk Mass (Approx.) Instruction Manual 1VYN401790-021 1VYN401790-049 1VYN401390-078 31 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 32: General Arrangement Drawings

    ENERAL RRANGEMENT DRAWINGS CONTROL ABINET ENERAL RRANGEMENT 32 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 33: Parameters To Be Maintained As Default In Rer615

    From Pos to Pos Travel time Clc mode Trip logic PC Value Unit TRPPTRC: 1 Master Trip (1) Operation 60000 Trip pulse time Trip output mode Non-latched 33 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 34 Group / Parameter Name PC Value Unit ✓ Current (3I,CT): 1 ✓ Current (3I,CT) 6000.0 600* Primary current Secondary current 1.0000 0.9000 1.1000 Amplitude corr. A 34 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 35 RVD/CVD Sensor Voltage input type -20.000 20.000 Angle corr. A 20.000 -20.000 Angle corr. B -20.000 20.000 Angle corr. C ******* System voltage as per approved drawings 35 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 36: Rer615 Settings

    EFIPTOC 1.00...40.00 × In 1.00...20.83 × In 600-12500A 1.00...20.83 × In 600-12500A 1.00...26.6 × In 600-16000A Time multiplier FEFLPTOC 0.05...15.00 0.05...15.00 0.05...15.00 0.05...15.00 30-9000A 30-9000A 30-9000A 36 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 37 3 = Reverse Operation mode EFPADM 1 = Yo 1 = Yo 1 = Yo 1 = Yo 1 = Yo 1 = Yo 1 = Yo 37 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 38 Un ( Max 38kV) , Un ( Max 38kV) , In (max 600A) In (max 600A) In (max 600A) Characteristic angle WPWDE -179...180° -179...180° -179...180° -179...180° -179...180° -179...180° -179...180° 38 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 39 7 = Freq> OR 7 = Freq> OR 7 = Freq> OR 7 = Freq> OR 7 = Freq> OR df/dt df/dt df/dt df/dt df/dt df/dt df/dt 39 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 40 CCBRBRF 0.05...1.00 × In 0.05...1.00 × In 0.05...1.00 × In 0.05...1.00 × In current) 120A (with I0 120A (with I0 120A (with I0 setting=0.2A) setting=0.2A) setting=0.2A) 40 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 41 1st harmonic leading to restraint) Operate delay time INRPHAR 20...60000 ms 20...60000 ms 20...60000 ms 20...60000 ms 20...60000 ms 20...60000 ms 20...60000 ms Multipurpose analog protection (MAPGAPC) main settings 41 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 42 0.000...1000.000 X0 line section A SCEFRFLO Ω/pu Ω/pu Ω/pu Ω/pu Ω/pu Ω/pu Ω/pu 0.000...1000.000 0.000...1000.000 0.000...1000.000 0.000...1000.000 0.000...1000.000 0.000...1000.000 Line Len section A SCEFRFLO 0.000...1000.000 pu 42 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...

  • Page 43: Annexurei : Typical Functional Characteristics Of Sealed Lead Acid Batteries

    NOT OK indication and will initiate load management algorithm with disconnection of loads like relay and communication modem to avoid battery going into deep discharge mode. 43 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 44 Considering the cyclic use (charge and discharge cycle), higher ambient temperature at site, for batteries in recloser control cubicle, replacement period of 3 years is recommended. 44 | P a g e OVR-15, 27 & 38 LV cabinet Instruction Manual...
  • Page 45 Customer Service 1-800-929-7947 Customer.Service.Group@us.abb.com Customer support: 18004200707 Customer support: ppmvsupport@in.abb.com customer.service.group@in.abb.com ABB de México S.A. de C.V. ABB Argentina S.A.U. Av. Central 310 Parque Logístico CP. 78395 San Luis Norberto López 3600 Potosí, SLP, México B1805ABT, El Jagüel, Buenos Aires...

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