Sealey VSE210 Quick Start Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
instructions
1. SAFETY
1.1. FUEL SAFETY
WARNING! Ensure Health and Safety, local authority, and general workshop practice regulations are adhered to when working with
‰
fuel injection systems and petrol in general.
WARNING! Petrol fumes and battery gases are explosive, DO NOT smoke or allow an open flame or sparks in the work area.
‰
1.2. FUEL LEAKS
Keep a dry chemical (class B) fire extinguisher near to the work area.
9
Avoid fire hazard by using caution when disconnecting fuel lines and installing adaptors, as some spillage is inevitable.
When connecting, or disconnecting from a fuel system, relieve pressure from system and wrap a cloth around the fuel line fitting to
9
absorb any fuel leakage. Constantly check gauge and adaptor connections for leaks. If you see leakage turn off the ignition or disable
the fuel pump, relieve fuel pressure if necessary and correct leaks before continuing.
When using 'tee' adaptors, secure hose with hose clamps to ensure leak-free connections.
9
Check all adaptor sealing washers and 'O' rings are in good condition before use.
9
When connecting hose coupler to Test Port, Tee and In-Line Banjo Bolt Adaptors ensure coupler is correctly seated onto adaptor.
9
DO NOT let fuel spill onto a hot engine.
8
DO NOT allow fuel to remain in the adaptors or hoses after use. To clear any fuel trapped in the gauge/hose assembly after use,
8
hold gauge vertical with hose coupler end in suitable fuel container. Depress coupler valve stem and at the same time, depress
pressure relief button situated under the gauge.
WARNING! Wipe up fuel spills immediately.
‰
1.3. GENERAL
WARNING! Exhaust gas contains deadly poisonous gases. Test area must well ventilated - route exhaust gas outdoors.
‰
Maintain tools in good and clean condition for best and safest performance.
9
If required, ensure the vehicle to be worked on is adequately supported with axle stands, ramps and chocks.
9
Before performing a test with the engine running (unless the manufacturer's manual states otherwise), set the parking brake and place
9
the gear selector in neutral or park, and block the drive wheels.
Before repairing the fuel system, turn off the ignition switch and disconnect the battery per manufacturer's procedure. Never
9
disconnect the battery while the engine is running.
Wear approved safety goggles. A full range of personal safety equipment is available from your Sealey stockist.
9
Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
9
Keep yourself, clothing and test equipment away from all moving or hot engine parts.
9
DO NOT use tools if damaged.
8
DO NOT use the components from this kit on diesel fuel systems
8
Account for all tools being used and do not leave them in or near the engine.
9
IMPORTANT: Always refer to the vehicle manufacturer's service instructions, or proprietary manual to establish the current procedure
and data. These instructions for use are provided as a guide only.
2. INTRODUCTION
Comprehensive kit of adaptors and fittings for modern petrol fuel injection systems. Components fitted with quick coupling system and
safety valve to prevent inadvertent discharge of fuel under pressure. Supplied with large high pressure gauge reading 0-145psi and
0-1000kPa and a small low pressure gauge for accurate low pressure readings. Pressure release valve fitted with long drain hose allows
safe recovery of fuel. Supplied in storage case.
© Jack Sealey Limited
FUEL INJECTION PRESSURE TEST KIT
VSE210
MODEL NO:
Original Language Version VSE210 Issue 2 (HF) 08/09/21