ABB ACS880 Electrical Planning Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Industrial Equipment
  5. ACS880 Series
  6. Electrical planning manual

ABB ACS880 Electrical Planning Manual

Liquid-cooled multidrive cabinets and modules
Hide thumbs Also See for ACS880:
Table of Contents

Advertisement

Quick Links

Download this manual
—
ABB INDUSTRIAL DRIVES
ACS880 liquid-cooled multidrive cabinets and
modules
Electrical planning

Advertisement

Table of Contents
loading

Related Manuals for ABB ACS880

Summary of Contents for ABB ACS880

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880 liquid-cooled multidrive cabinets and modules Electrical planning...
  • Page 3 ACS880 liquid-cooled multidrive cabinets and modules Electrical planning Table of contents © 2019 ABB Oy. All Rights Reserved. 3AXD50000048634 Rev C EFFECTIVE: 2019-06-30...

  • Page 5: Table Of Contents

    Availability of du/dt filter and common mode filter by drive or inverter type ..Additional requirements for explosion-safe (EX) motors ......Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_ ..................Additional requirements for braking applications ........
  • Page 6 6 Table of contents Power cable types ................Recommended power cable types ............Alternate power cable types .............. Not allowed power cable types ............Power cable shield ................Selecting the control cables ..............Shielding ..................Signals in separate cables ..............Signals that can be run in the same cable ..........
  • Page 7 Table of contents 7 Supplying power for the auxiliary circuits ............Cabinet-installed multidrives ..............Multidrive modules ................Using power factor compensation capacitors with the drive ........ Using a safety switch between the drive and the motor ........Implementing the Power-loss ride-through function ......... Implementing the control of a contactor between drive and motor ......

  • Page 9: Introduction To The Manual

    This chapter contains general information of the manual, a list of related manuals, and a list of terms and abbreviations. Applicability This manual is applicable with the ACS880 liquid-cooled multidrive cabinets and modules. Safety instructions WARNING! Obey the safety instructions given in Safety instructions for ACS880 liquid-cooled multidrive cabinets and modules (3AXD50000048633 [English]).

  • Page 10: Terms And Abbreviations

    10 Introduction to the manual Terms and abbreviations Term Description ACS-AP-x Assistant control panel Type of control unit BLCL Series of LCL-filters, for example BLCL-15-5 Brake unit Brake chopper modules under control of one control board, and related accessories Cabinet An enclosure that consists of one or more cubicles Common mode filtering Control board...

  • Page 11: Related Documents

    Drive composer start-up and maintenance PC tool user’s manual 3AUA0000094606 Manuals for I/O extension modules, fieldbus adapters, safety options etc. You can find manuals on the Internet. See www.abb.com/drives/documents. For manuals not available in the document library, contact your local ABB representative. ￭...
  • Page 12 ACS880-1604LC DC/DC converter modules hardware manual 3AXD50000371631 ACS880 DC/DC converter control program firmware manual 3AXD50000024671 Option manuals ACS880 +C132 marine type-approved drive modules and module packages supplement 3AXD50000037752 ACS880-1007LC liquid cooling unit user's manual 3AXD50000129607 ACX-AP-x assistant control panels user’s manual...

  • Page 13: Electrical Planning Guidelines

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 14: North America

    Depending on the drive size, you can order it either with a main contactor (option +F250), or a main breaker (option +F255). ￭ Multidrive modules You can order a pre-selected main contactor (breaker) from ABB. See the appropriate drive or supply module hardware manual. Obey these guidelines when you select a customer-defined main contactor: •...

  • Page 15: Selecting The Supply Transformer

    Electrical planning guidelines 15 Selecting the supply transformer ￭ Cabinet-installed multidrives Basic guidelines 1. Define the apparent power of the transformer: • if the drive is equipped with a diode supply unit, use this equation: (kVA) = 1.32 × sum of the motor shaft powers (kW) •...

  • Page 16: Additional Notes

    Medium voltage network Transformer Low voltage network Drive Motors or other drives Other load (not drives or motors) Two parallel-connected supply units See the appropriate supplement for the parallel-connected supply units, or contact ABB for instructions in selecting the transformer(s).

  • Page 17: Multidrive Modules

    Electrical planning guidelines 17 ￭ Multidrive modules IGBT supply modules ACS880-204LC See the instructions given for the cabinet-installed multidrives. Diode supply modules ACS880-304LC+A019 The supply modules do not have input chokes. For this reason, dimension the supply transformer according to the supply unit apparent power (S ), and make sure that the supply transformer impedance is suitable for the supply unit.

  • Page 18: Examining The Compatibility Of The Motor And Drive

    Examining the compatibility of the motor and drive Use asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors or ABB synchronous reluctance motors (SynRM motors) with the drive. Select the motor size and drive type from the rating table on basis of the AC line voltage and motor load.
  • Page 19 Electrical planning guidelines 19 This table shows the requirements when an ABB motor is in use. Motor Nominal AC supply Requirement for type voltage Motor insula- ABB du/dt and common mode filters, insulated N-end tion system motor bearings < 100 kW 100 kW ≤...
  • Page 20 20 Electrical planning guidelines This table shows the requirements when a non-ABB motor is in use. Motor Nominal AC supply Requirement for type voltage Motor insula- ABB du/dt and common mode filters, insulated N-end tion system motor bearings < 100 kW 100 kW ≤...

  • Page 21: Availability Of Du/Dt Filter And Common Mode Filter By Drive Or Inverter Type

    If you will use an explosion-safe (EX) motor, follow the rules in the requirements table above. In addition, consult the motor manufacturer for any further requirements. Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and Use the selection criteria given for non-ABB motors.

  • Page 22: Additional Requirements For Non-Abb High-Output And Ip23 Motors

    The rated output power of high-output motors is higher than what is stated for the particular frame size in EN 50347 (2001). If you plan to use a non-ABB high-output motor or an IP23 motor, consider these additional requirements for protecting the motor insulation and bearings in drive systems: •...

  • Page 23: Selecting The Power Cables

    Electrical planning guidelines 23 Selecting the power cables ACS880-304LC +A019 diode supply modules: Obey the power cable selection instructions in ACS880-304LC+A019 diode supply modules hardware manual (3AXD50000045157 (English)). ￭ General guidelines Select the input power and motor cables according to local regulations.

  • Page 24: Power Cable Types

    1) A separate PE conductor is required if the conductivity of the shield (or armor) is not sufficient for the PE use. Alternate power cable types Exception for ACS880-304LC +A019 diode supply modules: These power cable types are not allowed.

  • Page 25: Not Allowed Power Cable Types

    Electrical planning guidelines 25 Cable type Use as input power cabling Use as motor cabling Yes with motors up to 100 kW (135 hp). A potential equalization between the frames of motor and driven equipment is required. Well-shielded (Al/Cu shield or ar- mor) four-conductor cable (three phase conductors and a PE) WARNING!
  • Page 26 26 Electrical planning guidelines Insulation jacket Helix of copper tape or copper wire Copper wire screen Inner insulation Cable core...

  • Page 27: Selecting The Control Cables

    ￭ Relay cable type The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. ￭ Control panel to drive connection Use EIA-485 with male RJ-45 connector, cable type Cat 5e or better. The maximum permitted...

  • Page 28: Routing The Cables

    28 Electrical planning guidelines Routing the cables ￭ General guidelines, IEC • Route the motor cable away from other cables. Motor cables of several drives can be run in parallel installed next to each other. • Install the motor cable, input power cable and control cables on separate trays. •...

  • Page 29: Separate Control Cable Ducts

    Electrical planning guidelines 29 ￭ Separate control cable ducts Lead 24 V DCand 230 V AC (120 V AC) control cables in separate ducts unless the 24 V DC cable is insulated for 230 V AC (120 V AC) or insulated with an insulation sleeving for 230 V AC (120 V AC).

  • Page 30: Implementing Thermal Overload And Short Circuit Protections

    Multidrive modules Drive with a diode supply unit Equip the diode supply unit with the ABB-specified input fuses for the thermal overload protection and short circuit protection. See the diode supply module hardware manual. The inverter units protects themselves against thermal overload. No additional thermal overload protection devices are needed.

  • Page 31: Protecting Against Short-Circuit Inside The Drive

    Electrical planning guidelines 31 ￭ Protecting against short-circuit inside the drive Cabinet-installed multidrives The drive is equipped with input fuses that restrict the drive damage and prevent damage to adjoining equipment in case of a short-circuit inside the drive. Multidrive modules Equip the drive with input fuses listed in the technical data of the appropriate supply unit hardware manual.

  • Page 32: Implementing A Motor Temperature Sensor Connection

    32 Electrical planning guidelines Implementing a motor temperature sensor connection WARNING! IEC 60664 and IEC 61800-5-1 require double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth. You have four implementation alternatives: 1.

  • Page 33: Connection Of Motor Temperature Sensor To The Drive Via A Relay

    Electrical planning guidelines 33 Option module Temperature sensor Temperature sensor insulation type requirement Type Insulation/Isolation Pt100, Pt1000 FIO-11 Galvanic isolation between sensor Reinforced insulation connector and other connectors (in- cluding drive control unit connector) FEN-xx Galvanic isolation between sensor Reinforced insulation connector and other connectors (in- cluding drive control unit connector) FAIO-01...

  • Page 34: Implementing A Ground Fault Protecting Function

    You can order the drive with an emergency stop function. See the appropriate manual for more information. Name Code Emergency stop, stop category 0 (option +Q951) for ACS880 multidrives user's manual 3AUA0000119885 Emergency stop, stop category 1 (option +Q952) for ACS880 multidrives user's manual 3AUA0000119886...

  • Page 35: Multidrive Modules

    Electrical planning guidelines 35 Name Code Emergency stop, stop category 1 (option +Q964) for ACS880 multidrives user's manual 3AUA0000119893 Emergency stop, configurable stop category 0 or 1 (option +Q979) for ACS880 multidrives 3AUA0000145933 user's manual ￭ Multidrive modules For safety reasons, install the emergency stop devices at each operator control station and at other operating stations where emergency stop may be needed.

  • Page 36: Multidrive Modules

    FSO-21 safety functions module user's manual 3AXD50000015614 ￭ Multidrive modules You can order a safety function module from ABB. The cabinet builder can use the module for implementing various safety functions. Supplying power for the auxiliary circuits ￭ Cabinet-installed multidrives The drive is equipped with an auxiliary voltage transformer which supplies, for example, control unit(s) and cooling fan(s).

  • Page 37: Using Power Factor Compensation Capacitors With The Drive

    Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. The switch is needed to isolate the motor during any maintenance work on the drive.

  • Page 38: Implementing A Bypass Connection

    IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”. Bypass connection is available as a factory-installed option for some cabinet-installed drive types. Consult ABB for more information. WARNING! Never connect the drive output to the electrical power network. The connection may damage the drive.
  • Page 39 Electrical planning guidelines 39 230 V AC 230 V AC + 24 V DC Relay output Varistor RC filter Diode...

  • Page 41: Standards And Markings

    Standards and markings 41 Standards and markings Contents of this chapter The chapter contains a list of applicable standards, a list of markings, compliance information (European directives) and the disclaimers. Applicable standards EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety require- ments - Electrical, thermal and energy EN 60204-1: 2016 Safety of machinery - Electrical equipment of machines - Part 1: General re-...

  • Page 42: Markings

    42 Standards and markings IEC 61439-1:2011, Low-voltage switchgear and controlgear assemblies - Part 1: General rules EN 61439-1:2011 IEC 61326-3-1:2008 Electrical equipment for measurement, control and laboratory use - EMC re- quirements - Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) - General industrial applications IEC60533:2015...

  • Page 43: Emc Compliance (Iec/En 61800-3:2004 + A2012)

    4. Motor cable length (for any inverter unit) does not exceed 100 meters (328 ft). Note: ABB has done the type testing with a 100 meter (328 ft) cabling. WARNING! A drive of category C3 is not intended to be used on a low-voltage public network which supplies domestic premises.
  • Page 44 44 Standards and markings Medium voltage network Neighboring network Point of measurement Low voltage Equipment (victim) Equipment Supply transformer Static screen Drive 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available in Technical guide No. 3 EMC compliant installation and configuration for a power drive system (3AFE61348280 (English)).

  • Page 45: Eu Declaration Of Conformity (Machinery Directive)

    Standards and markings 45 EU Declaration of Conformity (Machinery Directive) ￭ Multidrive modules...

  • Page 46: Cabinet-Installed Multidrives

    46 Standards and markings ￭ Cabinet-installed multidrives The declaration of conformity is included in the drive delivery. Approvals Consult ABB.

  • Page 47: Disclaimers

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 49: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 50 3AXD50000048634C © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acs880-04Acs880-14Acs880-34Acs880-04xtAcs880-04fxtAcs880-07 ... Show all

Table of Contents