Hitachi 4HK1 Workshop Manual page 25

Cylinder head cover.........................................................1B-2
removal.......................................................................1B-2
installation...................................................................1B-3
Cylinder head assembly...................................................1B-4
removal.......................................................................1B-4
disassembly...............................................................1B-13
inspection..................................................................1B-19
reassembly................................................................1B-25
installation.................................................................1B-34
Idle gear.........................................................................1B-49
removal.....................................................................1B-49
inspection..................................................................1B-62
installation.................................................................1B-63
Inlet cover......................................................................1B-86
removal.....................................................................1B-86
installation.................................................................1B-90
Cylinder block...............................................................1B-97
removal.....................................................................1B-97
inspection................................................................1B-114
installation...............................................................1B-115
Exhaust manifold.........................................................1B-149
removal...................................................................1B-149
inspection................................................................1B-152
installation...............................................................1B-153
Crankshaft...................................................................1B-157
removal...................................................................1B-157
disassembly.............................................................1B-173
inspection................................................................1B-174
reassembly..............................................................1B-178
installation...............................................................1B-179
Piston...........................................................................1B-212
removal...................................................................1B-212
disassembly.............................................................1B-222
inspection................................................................1B-223
reassembly..............................................................1B-230
installation...............................................................1B-232
Camshaft......................................................................1B-250
removal...................................................................1B-250
disassembly.............................................................1B-252
inspection................................................................1B-253
reassembly..............................................................1B-255
Engine
Mechanical
(4HK1)
Table of Contents
installation...............................................................1B-256
Flywheel......................................................................1B-262
removal...................................................................1B-262
inspection................................................................1B-264
installation...............................................................1B-265
Crankshaft front oil seal..............................................1B-267
removal...................................................................1B-267
installation...............................................................1B-269
Crankshaft rear oil seal................................................1B-272
removal...................................................................1B-272
installation...............................................................1B-274
Rocker arm shaft.........................................................1B-277
removal...................................................................1B-277
disassembly.............................................................1B-279
inspection................................................................1B-280
reassembly..............................................................1B-282
installation...............................................................1B-284
Valve spring................................................................1B-289
removal...................................................................1B-289
inspection................................................................1B-292
installation...............................................................1B-293
Valve stem oil seal......................................................1B-300
removal...................................................................1B-300
installation...............................................................1B-303
CMP sensor.................................................................1B-310
removal...................................................................1B-310
inspection................................................................1B-311
installation...............................................................1B-312
Front cover..................................................................1B-313
removal...................................................................1B-313
installation...............................................................1B-315
CKP sensor..................................................................1B-320
removal...................................................................1B-320
inspection................................................................1B-321
installation...............................................................1B-322
Supplementary Information.........................................1B-323
Mechanical (4HK1) 1B-1