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Operating Instructions
LIQUID COOLING UNIT
YX-09KGC2
M o d e l N o .：
● Thank you for your purchase of Panasonic welding power source.
● Before operating this product, please read the instructions carefully and save this
manual for future use.First of all, please read "Safety precautions" or "Safety manual".
● SPEC. No.：YX-09KGC2HGP
Panasonic Welding Systems (Tangshan) Co., Ltd.
WTX021TE0PAA02
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Table of Contents
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Summary of Contents for Panasonic YX-09KGC2
- Page 1 YX-09KGC2 M o d e l N o .： ● Thank you for your purchase of Panasonic welding power source. ● Before operating this product, please read the instructions carefully and save this manual for future use.First of all, please read “Safety precautions” or “Safety manual”.
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Page 2: Table Of Contents
Table of Contents SAFETY .................................. 1 1.1 W ........................... 1 ARNING SYMBOLS FOR SAFE USAGE 1.2 S .............................. 2 AFETY PRECAUTIONS 2 INSTALLATION ................................ 4 2.1 I .......................... 4 NSTALLATION AND OPERATION SITE ............................. 4 ANDING AND TRANSPORT ... -
Page 3: Safety
Disclaimer： ◆ Panasonic Welding Systems（Tangshan） Co., Ltd., (hereinafter called “PWST”) and its affiliates (including any subcontractor, sales company or agent) shall not assume or undertake any responsibility or liability of the followings: •Any problem arising out of, or directly or indirectly attributable to,the failure of user to carry out those normal maintenance, normal adjustment and periodical check of this product. -
Page 4: Safety Precautions
Safety Safety precautions Welding power source (10)Perform periodic checks without fail and repair or replace any damaged parts before using the power Observe the following instructions to source. prevent the hazard. Ventilation and protective equipment (1)Never use the welding power source for other than Oxygen deficit, fume and gas welding purpose. - Page 5 Safety Installing shielding (curtain etc.) Welding wire Arc flash, flying spatter, slugs, and Welding wire, especially wire tip part noise generated during welding can can cause injury. damage your eyes, skin and hearing. (1)Install a protective curtain around the welding (1)Do not perform inching operation or pull the torch manipulator site to prevent the arc flash from switch with your eyes, face or body close to the end...
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Page 6: Installation
2 Installation In order to avoid personal accidents during operation, please wear proper protective gloves, safety shoes, long sleeve clothing and other protective equipment. 2.1 Installation and operation site ● In order to ensure the safety of the operator and maintain the performance of the product, please set it in the site meeting the following conditions. -
Page 7: Description Of Each Part
3 Description of each part Name Description POWER Power switch. (○: OFF, I: ON) INDICATOR Power lamp (It is lit when the power (1) is turned on.) Secondary power fuse. Secondary power [CAUTION] Before inspection, replacement work of the fuse(s), make fuse（3A）... -
Page 8: Connection
4 Connection IMPORTANT << >> • Connection examples are for reference only. When assembling this product, you should also read the instruction manual of the power sourse. • For safety, connect the input power cable last. • As for a power box (customer procurement) and grounding resistance, please consult your company’s facility engineer. - Page 9 Example of connection with MIG / MAG welding power soerse...
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Page 10: Operation
5 Operation 5.1 Supplying coolant to the tank When adding or replenishing coolant, please proceed from the front [coolant supply port] ● Matters need attention in supplying coolant to the tank Touching any live electrical parts can cause fatal electric shocks or severe burns. -
Page 11: Prior To Operation
CAUTION：Keep the level after the coolant injection until the installation is completed. Set t he t ank bac k t o t he un it, a nd t hen c onnect t he “ COOLANT OUTLET” hose and t “COOLANT INLET”... -
Page 12: About Coolant
6 About Coolant Please use glycol type coolant（Other salt and alcohol antifreeze may corrode metal parts such as welding torch and pump）. CAUTION： When us ing t he co olant, pl ease us e t he sa me br and o f c oolant f rom t he sa me manufacturer. I t i s ○... -
Page 13: Maintenance
Check the check points in the following tables. Clean and replace parts or components if needed. In order to maintain high performance and functions, use Panasonic genuine parts as replacement. Touching any live electrical parts can cause fatal electric shocks or severe burns. -
Page 14: Periodic Checks
Mechanical seal, bearing and pump: Contact sales distributor or Every 5000 hours. Check pump mechanical shaft seal for leakage. Panasonic representatives. Check bearings for abnormal rotation. When the mechanical shaft seal of the pump leaks liquid or the bearing rotates abnormally,replace with a new pump. -
Page 15: Troubleshooting
In the event of an error, refer to the following troubleshooting table. For further assistance, please contact sales distributor or Panasonic representatives. ※To maintain high performance and functions, Panasonic genuine parts as replacement... - Page 16 Error Probable causes Remedy Power has not supplied. Check the power switch at the power box Power switch is ON, (customer procurement) and wiring. but power lamp does not turn Fusion of the power Replace with a new fuse. fuse. (or goes off during operation.) Power lamp is ON, Overload protection...
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Page 17: Component Configuration Diagram And Configuration Table
9 Component configuration diagram and configuration table 9.1 Component configuration diagram... -
Page 18: Component Configuration Table
9.2 Component configuration table Part name Q’ty Remarks 序号 Part model LAY39-20X/K2X Power switch BN2TAC200VF Power indicator light FHS07F Fuse holder 61NR030H Glass tube fuse LZT-06 Simple flowmeter TSM15605-□□ Dust proof accessories SG30T Rubber cover MHG50107 handle TSM15946-□□ screw MT25B2PM Two core socket AG-20LB Cable fixing clip... -
Page 19: Dimensions
10 Dimensions Unit：mm... -
Page 20: Circuit Diagram
11 Circuit diagram 11.1 Coolant circuit diagram 11.2 Electrical circuit diagram Electrical circuit schematic diagram Flow signal output diagram and schematic diagram... -
Page 21: Packing Details
12 Packing details Please confirm the number of accessories when unpacking Product Name Quantity Unit Remarks Liquid Cooling Unit Operation Manual Glass Tube Fuse（3A） Coolant pipe C The length of water pipe is 2.5m Coolant pipe D The length of water pipe is 1.5m Flow switch control line The length is 1.5m... -
Page 22: Rated Specifications
13 Rated specifications Spec.No. YX-09KGC2HGP Item Input voltage 380V Allowable variation range of 342～418 input voltage Phase single-phase Input power frequency 50/60 Rated input power Coolant capacity Cooling method forced air cooling Coolant circulating system Forced circulation system with pump Cooling ability 1.55 Flow rate of coolant... - Page 23 1995. The same restriction also applies to any country which has signed the EEA accord. Panasonic Welding Systems (Tangshan) Co., Ltd. Add：No.9 Qingnan Road, New & Hi-Tech Development Zone, Tangshan,Hebei, China Post Code：063020 Tel：400-612-5816 URL：http://pwst.panasonic.cn/ © Panasonic Welding Systems (Tangshan) Co., Ltd.2020 2021-11 Printed in China...