Page 1 — ABB INDUSTRIAL DRIVES ACS880-04 drive modules (200 to 710 kW, 250 to 700 hp) Hardware manual...
Page 3 ACS880-04 drive modules (200 to 710 kW, 250 to 700 hp) Hardware manual Table of contents 1. Safety instructions 5. Mechanical installation 7. Electrical installation 12. Start-up 3AUA0000128301 Rev K Original instructions EFFECTIVE: 2022-06-30...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ............... . Use of warnings and notes .
Page 6 ABB air inlet and outlet kits ........
Page 7 Additional requirements for braking applications ....... . . Additional requirements for ABB high-output and IP23 motors ....
Page 8 8 Table of contents Protecting the drive, input power cable, motor and motor cable in short circuit situations and against thermal overload ........... . Protecting the drive and the input power cable in short-circuits .
Page 9 Installing the roof and door (ABB air filters and roof) .......
Page 10 10 Table of contents Installing the mechanical accessories into the enclosure ....... . Connecting the power cables .
Page 11 Table of contents 11 Functional safety components ..............15 Ordering information Contents of this chapter .
Page 12 12 Table of contents Materials ................... . Drive .
Page 13 Table of contents 13 Description ..................Compliance with the European Machinery Directive and the UK Supply of Ma- chinery (Safety) Regulations .
Page 14 14 Table of contents Technical data ..................Ratings .
Page 15: Safety Instructions
Safety instructions 15 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, start-up, operate and do maintenance work on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 16: General Safety In Installation, Start-Up And Maintenance
16 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel who do work on the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
Page 17 Safety instructions 17 3AUA0000086323 • To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet (1) before you push the module into the cabinet and pull it from the cabinet. Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
Page 18 18 Safety instructions • Make sure that debris from drilling, cutting and grinding does not go into the drive during installation. Electrically conductive debris inside the drive can cause damage or malfunction. • Make sure that there is sufficient cooling. See the technical data. •...
Page 19: Electrical Safety In Installation, Start-Up And Maintenance
Safety instructions 19 Electrical safety in installation, start-up and maintenance Electrical safety precautions ￭ These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 20: Additional Instructions And Notes
20 Safety instructions Install temporary grounding as required by the local regulations. Ask for a permit to work from the person in control of the electrical installation work. Additional instructions and notes ￭ WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 21: Grounding
Safety instructions 21 Grounding ￭ These instructions are for all personnel who are responsible for the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase. If you are not a qualified electrical professional, do not do grounding work.
Page 22: General Safety In Operation
22 Safety instructions General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.
Page 23: Safety In Operation
Safety instructions 23 Before installation, start-up and maintenance work on the drive: • Stop the drive. • Disconnect the motor from the drive with a safety switch or by other means. • If you cannot disconnect the motor, make sure that the motor cannot rotate during work.
Page 25: Introduction To The Manual
Introduction to the manual 25 Introduction to the manual Contents of this chapter This chapter describes the intended audience and contents of the manual. It contains a flowchart of steps in examining the delivery, installing and commissioning the drive. The flowchart refers to chapters/sections in this manual and other manuals. Target audience This manual is intended for people who plan the installation, install, commission and do maintenance work on the drive, or create instructions for the end user of the drive...
Page 26: Quick Installation, Commissioning And Operating Flowchart
26 Introduction to the manual Quick installation, commissioning and operating flowchart Task Plan the mechanical and electrical installation and Guidelines for planning the mechanical installa- acquire the accessories needed (cables, fuses, etc.). tion (page 45) Examine the ambient conditions, ratings, required Guidelines for planning the electrical installa- cooling air flow, input power connection, compatib- tion (page 75)
Page 27: Terms And Abbreviations
Introduction to the manual 27 Task Drive modules with optional cabling panels (+H381) Mechanical installation (page 59) • Install the cabling panels into the cabinet Connecting the power cables (page 104) • Install the additional components into the cabin- Installing the drive module into the enclos- et: eg, main disconnector, main contactor, main ure (page 145) AC fuses, etc.
Page 28 28 Introduction to the manual Term Description DDCS Distributed drives communication system protocol Direct torque control, a motor control method Electromagnetic compatibility Electromagnetic interference FAIO-01 Analog I/O extension module FCAN Optional CANopen® adapter module FCNA-01 Optional ControlNet™ adapter module FDCO-01 DDCS communication module with two pairs of 10 Mbit/s DDCS channels FDIO-01 Optional digital I/O extension module...
Page 29: Related Documents
Introduction to the manual 29 Related documents You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents and with the following code and link. ACS880-04 manuals...
Page 31: Operation Principle And Hardware Description
Operation principle and hardware description 31 Operation principle and hardware description Contents of this chapter This chapter describes the operation principle and construction of the drive module.
Page 32: Product Overview
32 Operation principle and hardware description Product overview The ACS880-04 is a drive module for controlling asynchronous AC induction motors, permanent magnet motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors). The main circuit of the drive module is shown below.
Page 33: Layout
Operation principle and hardware description 33 Layout Standard drive module configuration with option +E208 ￭ Drive module Optional common mode filter (+E208) Upper front cover Pedestal Lower front cover External control unit with control panel holder Clear plastic shrouds attached Control panel See the next page for the part descriptions...
Page 34 34 Operation principle and hardware description +H370 Clear plastic shroud to be attached onto the PE (ground) terminal drive module input power cabling (a). Entry shroud for side cabling (b). Clear plastic shrouds to be attached onto the Main cooling fans drive module output power cabling Clear plastic shroud to be attached on top of Pedestal guide plate...
Page 35: Drive Module For Flat Mounting (Option +C173)
Operation principle and hardware description 35 Drive module for flat mounting (option +C173) ￭ Front view of an assembled drive module for flat mounting is shown below. Option +C173 adds flat mounting brackets to the standard drive module configuration. Option +0H354 replaces the normal pedestal with a low pedestal.
Page 36: Drive Module With Full Power Cabling Panels (Option +H381)
36 Operation principle and hardware description Drive module with full power cabling panels (option +H381) ￭ 9× Accessories Assembled drive module Input power cabling panel Rubber grommet Side guides Input power cabling panel to be attached to the drive cabinet Output power cabling panel Output power cabling panel to be attached to the drive cabinet...
Page 37: Drive Module Without Full-Size Output Cable Connection Terminals (Option +0H371) And Ip20 Shrouds (Option +0B051)
Operation principle and hardware description 37 Drive module without full-size output cable connection terminals ￭ (option +0H371) and IP20 shrouds (option +0B051) Lifting lugs Fastening bracket Input cable connection busbars (L1/U1, L2/V1, L3/W1) and DC+ and DC- busbars (UDC+, UCD with option +H356) Circuit board compartment Output cable connection busbars (T1/U2, T2/V2, T3/W2) and brake resistor connection busbars...
Page 38: Drive Module Configuration With Power Cable Connection Terminals On The Right-Hand Side Of The Drive Module (Option +H391)
38 Operation principle and hardware description Drive module configuration with power cable connection terminals ￭ on the right-hand side of the drive module (option +H391) Lifting lugs Fastening bracket Input cable connection busbars (L1/U1, L2/V1, L3/W1) and DC+ and DC- busbars (UDC+, UCD with option +H356) Circuit board compartment cooling fans Circuit board compartment...
Page 39: Control Unit
Operation principle and hardware description 39 Control unit ￭ See section Standard drive module configuration with option +E208 (page 33). Control panel ￭ ACS-AP-W Assistant control panel with bluetooth ACS-AP-I Assistant control panel (option +J425) In the standard drive module configuration, the control panel is located in the control panel holder of the external control unit.
Page 40: Overview Of Power And Control Connections
40 Operation principle and hardware description Overview of power and control connections The diagram shows the power connections and control interfaces of the drive module. Slot 1 Slot 2 X205 Slot 3 t° UDC+ UDC- T1/U2 L1/U1 T2/V2 L2/V1 T3/W2 L3/W1 1,2,3 Analog and digital I/O extension modules, feedback interface modules and fieldbus commu-...
Page 41: Type Designation Key
Operation principle and hardware description 41 Type designation, see section Type designation key (page 41). Name and address of the manufacturer Frame size Cooling method Degree of protection Ratings, see Electrical ratings (page 181) Short-circuit withstand strength. See section Electrical power network specification (page 197).
Page 42: Option Codes
42 Operation principle and hardware description Code Description 380…415 V AC. This is indicated in the type designation label as typical input voltage level (3~ 400 V AC) 380…500 V AC. This is indicated in the type designation label as typical input voltage levels (3~ 400/480/500 V AC) 525…690 V AC.
Page 43 Operation principle and hardware description 43 Code Description K454 FPBA-01 PROFIBUS DP adapter module K457 FCAN-01 CANopen adapter module K458 FSCA-01 RS-485 (Modbus/RTU) adapter module K462 FCNA-01 ControlNet™ adapter module K469 FECA-01 EtherCat adapter module K470 FEPL-02 EtherPOWERLINK adapter module FENA-21 Ethernet adapter module for EtherNet/IP™, Modbus TCP and PROFINET IO protocols, K475 2-port...
Page 44 44 Operation principle and hardware description Code Description P909 Extended warranty 36/42 P911 Extended warranty 66 months P952 European Union Country of Origin Q971 ATEX-certified safe disconnection function Q972 FSO-21 safety functions module Q973 FSO-12 safety functions module Q982 PROFIsafe with FSO-xx safety functions module and FENA-21 Ethernet adapter module Q986 PROFIsafe safety functions module, FSPS-21 R700...
Page 45: Guidelines For Planning The Mechanical Installation
Guidelines for planning the mechanical installation 45 Guidelines for planning the mechanical installation Contents of this chapter This chapter guides in planning drive cabinets and installing the drive module into a user-defined cabinet. The chapter gives cabinet layout examples and free space requirements around the module for cooling.
Page 46: Installation Positions Of The Drive Module
46 Guidelines for planning the mechanical installation Installation positions of the drive module You can install the drive module in a bookshelf or flat position or on its back in a cabinet. Bookshelf Flat On its back...
Page 47: Planning The Layout
Air outlet for the other equipment 2c*) Air outlet for the drive module and other equipment on the cabinet roof. An exhaust fan if needed. ABB recommends this alternative instead of 2a. Drive control panel with DPMP-01 mounting platform (option +J410).
Page 48: Layout Example, Door Open (Standard Drive Module Configuration)
48 Guidelines for planning the mechanical installation Layout example, door open (standard drive module configuration) ￭ A – A Supporting frame of the cabinet Motor cable including the protective ground con- ductor of the drive module Vertical (2a) and horizontal (2b) air baffles Drive module control unit.
Page 49: Layout Example, Door Open (Option +H391)
Guidelines for planning the mechanical installation 49 Layout example, door open (option +H391) ￭ A – A Supporting frame of the cabinet Motor cable including the protective ground con- ductor of the drive module Vertical (2a) and horizontal (2b) air baffles Drive module control unit.
Page 50: Layout Example, Door Open (Option +0B051)
50 Guidelines for planning the mechanical installation Layout example, door open (option +0B051) ￭ This diagram shows a layout example for drive modules with no IP20 shrouds (option +0B051) or no cabling panels (option +H381 not included). L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2...
Page 51: Bookshelf Mounting (Standard Drive Module Configuration)
Guidelines for planning the mechanical installation 51 Bookshelf mounting (standard drive module configuration) ￭ This diagram shows the air baffle position inside an example cabinet. For dimensions of the baffle, see Air baffles for the standard drive module and option +C173 (page 226).
Page 52: Bookshelf Mounting (Option +0B051)
52 Guidelines for planning the mechanical installation Bookshelf mounting (option +0B051) ￭ This diagram shows the air baffle position inside an example cabinet. For the descriptions, see the next page. C – C A - A B - B D – D...
Page 53: Bookshelf Mounting (Option +H381)
Guidelines for planning the mechanical installation 53 Air flow to the drive module, max. 40 °C Drive module (104 °F) Air flow to the drive circuit boards and Disconnector and fuses DC and output busbars Vertical air baffle that separates the cool Contactor and hot areas in the cabinet Vertical air baffle...
Page 54: Flat Mounting (Option +C173)
54 Guidelines for planning the mechanical installation Flat mounting (option +C173) ￭ This diagram shows the air baffle position inside an example cabinet. For dimensions of the baffle, see Air baffles for the standard drive module and option +C173 (page 226).
Page 55: Flat Mounting (Option +C173 + 0B051)
Guidelines for planning the mechanical installation 55 Flat mounting (option +C173 + 0B051) ￭ This diagram shows the air baffle position inside an example cabinet. A – A C – C B – B Air flow to the drive module, max. 40 °C Disconnector and fuses (104 °F) Air flow to the drive circuit boards and...
Page 56: Free Space Requirements
56 Guidelines for planning the mechanical installation Free space requirements Free space around the drive module is needed to make sure that sufficient cooling air flows through the module and the module cools correctly. Free space at the top of the drive module ￭...
Page 57: Installation Positions Other Than Vertical
You can install the drive module on its back. Make sure that the hot cooling air which flows upwards from the module does not cause danger. For other installation positions, contact ABB. ABB air inlet and outlet kits Cabinet ventilation (page...
Page 59: Mechanical Installation
Mechanical installation 59 Mechanical installation Contents of this chapter This chapter describes how to install the drive module mechanically without the clear plastic shrouds. The shrouds are attached after the power cabling.
Page 60: Safety
60 Mechanical installation Safety WARNING! Lift the drive module only by the lifting lugs: Make sure that the module does not topple over when you move it on the floor: To open the support legs, press each leg a little down (1, 2) and turn it aside. Whenever possible attach the module also with chains.
Page 61: Moving And Unpacking The Unit
Mechanical installation 61 • The material behind, above and below the drive is non-flammable. • There is sufficient free space around the drive for cooling, maintenance, and operation. See the free space specifications for the drive. • Make sure that there are no sources of strong magnetic fields such as high-current single-core conductors or contactor coils near the drive.
Page 62: Package Drawings
62 Mechanical installation Package drawings 3AUA0000101742 Transport package contents With standard drive module configuration: Clear plastic shrouds. With option +H381: Input cabling panel parts. See below for the box contents. With standard drive module configuration: Output cable connection terminals. With option +H370 also input cable connection terminals.
Page 63 Mechanical installation 63 Option +H391: Top and bottom brackets and handle Top bracket Bottom bracket Handle Screw package Cardboard package 3AXD10000407466 Box B1 contents (standard drive module configuration) Paper fill Clear plastic shroud for output power cabling Mounting bracket for bottom grille Cardboard box bottom Cardboard box cover Bottom grille...
Page 64 64 Mechanical installation Box B1 contents with option +H381: Input power cabling panel parts Screw package Paper fill Grounding busbar to be connected to the input power cabling panel and the drive module Bracket Cardboard tray Top cardboard cover Rubber grommet Support Bands Plastic bag...
Page 65 Mechanical installation 65 Ramp box contents Screw package Telescopic extraction and insertion ramp Cardboard box 3AXD50000452965 Accessory box contents: Assembly kit 3AXD50000453900 Screw package, includes also spacers for FSO module installation Rubber grommets for control unit cable entry holes in the middle front cover of the drive module Fastener for Rittal VX25 enclosure Bracket for attaching the drive...
Page 66: Examining The Delivery
66 Mechanical installation Flat installation box contents (option +C173) Screw package Paper fill Mounting bars for 600 mm wide Rittal VX25 enclosure Cardboard box 3AUA0000100915 Examining the delivery ￭ Examine that all the items are present and there are no signs of damage. Read the data on the type designation label of the drive module to make sure that the module is of the correct type.
Page 67: Standard Drive Module Configuration (Bookshelf Mounting)
Rittal VX25 enclosure, see Installation example of the standard drive module configuration (page 131). See also ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp) quick installation guide (3AXD50000009366 [English]). Drive module configuration for flat mounting (option +C173) ￭...
Page 68: Drive Module With Full Cabling Panels (Option +H381)
68 Mechanical installation Combi screw M4×8 Torx T20 2 N·m Drive module with full cabling panels (option +H381) ￭ For an installation example of the drive module with full cabling panels (option +H381) into a Rittal VX25 enclosure including power cable connection procedure, see Installation example with full cabling panels (option +H381) (page 139).
Page 69: Drive Module Without Wheeled Pedestal (Option +0H354)
Mechanical installation 69 Drive module without wheeled pedestal (option +0H354) ￭ The drive module without wheeled pedestal can be mounted on a wall or a cabinet with four screws through the fastening holes at the top and bottom of the module. Make sure that the cabinet mounting plate and frame are strong enough to carry the weight of the drive module.
Page 70: Attaching The External Control Unit To A Mounting Plate Or Wall
70 Mechanical installation Attaching the external control unit to a mounting plate or wall The external control unit and its mounting template are delivered in a cardboard box inside the drive module package. The mounting template contains a mounting pattern for a CCU-24 control unit on one side and a mounting pattern for a ZCU-14 control unit on the other side.
Page 71: Attaching The External Control Unit Horizontally On A Din Rail
Mechanical installation 71 3AUA0000130997 Attaching the external control unit horizontally on a DIN rail Attach the latches (A) to the back of the control unit with three screws. Click the control unit to the rail as shown below (B). 3AUA0000130997 Alternatives for grounding the drive module ￭...
Page 72 72 Mechanical installation Tapping screw M6×12 Torx T30 (Hex) 9 N·m (6.6 lbf·ft)
Page 73: Installing The Bottom Grille For Ip20 Degree Of Protection
Mechanical installation 73 Installing the bottom grille for IP20 degree of protection ￭ If IP20 degree of protection is needed from the bottom side, install the bottom grille as shown below.
Page 75: Guidelines For Planning The Electrical Installation
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 76: North America
Examining the compatibility of the motor and drive Use asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors or ABB synchronous reluctance motors (SynRM motors) with the drive. Select the motor size and drive type from the rating table on basis of the AC line voltage and motor load.
Page 77: Protecting The Motor Insulation And Bearings
80). Motor type Nominal AC line Requirement for voltage ABB d u /d t and common mode filters, insulated Motor insula- tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound ≤...
Page 78: Requirements For Abb Motors, P
80). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...
Page 79: Requirements For Non-Abb Motors, P
Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings < 100 kW and frame size < IEC 315 < 134 hp and frame size < NEMA 500 Random-wound and ≤...
Page 80: Requirements For Non-Abb Motors, P
80). Motor type Nominal AC line Requirement for voltage Motor insula- ABB d u /d t and common mode filters, insulated tion system N-end motor bearings 100 kW ≤ P < 350 kW ≥ 350 kW IEC 315 ≤ frame size <...
Page 81: Availability Of D U /D T Filter And Common Mode Filter By Drive Type
The rated output power of high-output motors is higher than what is stated for the particular frame size in EN 50347 (2001). If you plan to use a non-ABB high-output motor or an IP23 motor, consider these additional requirements for protecting the motor insulation and bearings in drive...
Page 82: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage
If motor power is above 350 kW: Consult the motor manufacturer. Nominal AC supply Requirement for voltage Motor insulation system ABB d u /d t and common mode filters, insulated N- end motor bearings 100 kW < P < 100 kW or frame size < 350 kW or <...
Page 83: Additional Note For Sine Filters
Guidelines for planning the electrical installation 83 Û du/dt -------------(1/ µs) Û -- - - -- - - - - - (1/ µs) l (m) l (m) Drive with d u /d t filter Drive without d u /d t filter Motor cable length Û...
Page 84: Typical Power Cable Sizes
84 Guidelines for planning the electrical installation Typical power cable sizes ￭ See the technical data. Power cable types ￭ Preferred power cable types This section presents the preferred cable types. Make sure that the selected cable type also complies with local/state/country electrical codes. Cable type Use as input power cabling Use as motor cabling and as...
Page 85: Not Allowed Power Cable Types
Guidelines for planning the electrical installation 85 Cable type Use as input power cabling Use as motor cabling and as brake resistor cabling Yes with phase conductor smaller than 10 mm (8 AWG) Cu, or mo- tors up to 30 kW (40 hp) Four-conductor cabling in metal conduit (three phase conductors and PE).
Page 86: Additional Guidelines, North America
Additional guidelines, North America ￭ ABB recommends the use of metallic conduit for power wiring. ABB also recommends the use of symmetrical shielded VFD cable between drive and motor(s). This table shows examples of methods for wiring the drive. Refer to NEC 70 along with state and local codes for the appropriate methods for your application.
Page 87: Grounding Requirements
Guidelines for planning the electrical installation 87 concentric layer of copper wires with an open helix of copper tape or copper wire. The better and tighter the shield, the lower the emission level and bearing currents. Insulation jacket Helix of copper tape or copper wire Copper wire shield Inner insulation Cable core...
Page 88: Additional Grounding Requirements - Iec
￭ Only use shielded control cables. Use a double-shielded twisted pair cable for analog signals. ABB recommends this type of cable also for the pulse encoder signals. Use one individually shielded pair for each signal. Do not use common return for different analog signals.
Page 89: Signals In Separate Cables
Relay cable ￭ The cable type with braided metallic shield (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. Control panel to drive cable ￭ Use EIA-485, Cat 5e (or better) cable with male RJ-45 connectors. The maximum length of the cable is 100 m (328 ft).
Page 90: General Guidelines - North America
90 Guidelines for planning the electrical installation min. 300 mm (12 in) min. 300 mm (12 in) min. 500 mm (20 in) 90° min. 200 mm (8 in) min. 500 mm (20 in) Motor cable Input power cable Control cable Brake resistor or chopper cable (if any) General guidelines –...
Page 91: Motor Cable
Guidelines for planning the electrical installation 91 Input power cabling Motor cabling Conduit Continuous motor cable shield/conduit or enclosure for equipment ￭ on the motor cable To minimize the emission level when safety switches, contactors, connection boxes or similar equipment are installed on the motor cable between the drive and the motor: •...
Page 92: Situations And Against Thermal Overload
You can use the circuit breakers listed in the technical data. Other circuit breakers can be used with the drive if they provide the same electrical characteristics. ABB does not assume any liability whatsoever for the correct function and protection with circuit breakers not listed.
Page 93: Protecting The Motor Cables Against Thermal Overload
Guidelines for planning the electrical installation 93 Protecting the motor cables against thermal overload ￭ The drive protects the motor cables against thermal overload when the cables are sized according to the nominal output current of the drive. No additional thermal protection devices are needed.
Page 94: Protecting The Drive Against Ground Faults
These capacitors and long motor cables increase the ground leakage current and may cause nuisance faults in residual current devices. Connecting drive modules to a common DC system ACS880-01 drives and ACS880-04 drive modules common DC systems application guide (3AUA0000127818 [English]).
Page 95: Connecting A Motor Temperature Sensor To The Drive Through An Option Module
Guidelines for planning the electrical installation 95 Connecting a motor temperature sensor to the drive through an ￭ option module This table shows: • option module types that you can use for the motor temperature sensor connection • insulation or isolation level that each option module forms between its temperature sensor connector and other connectors •...
Page 96: Implementing The Emergency Stop Function
96 Guidelines for planning the electrical installation Option module Temperature sensor type Temperature sensor in- sulation requirement Type Insulation/Isolation Pt100, Pt1000 Reinforced insulation between No special requirement FPTC- sensor connector and other connect- 01/02 ors (including drive control unit connector). 1) Suitable for use in safety functions (SIL2 / PL c rated).
Page 97: Using A Safety Switch Between The Drive And The Motor
Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. The switch is needed to isolate the motor from the drive during maintenance work on the drive.
Page 98: Controlling A Contactor Between Drive And Motor
98 Guidelines for planning the electrical installation If you equip the drive with a main contactor or breaker, make sure that it restores the drive input power after a short break. The contactor must either re-connect after the break automatically, or remain closed over the break. Depending on the contactor control circuit design, this can require an additional hold circuit, uninterruptible auxiliary power supply or auxiliary power supply buffering.
Page 99: Implementing A Bypass Connection
Guidelines for planning the electrical installation 99 Implementing a bypass connection If bypassing is required, employ mechanically or electrically interlocked contactors between the motor and the drive and between the motor and the power line. Make sure with interlocking that the contactors cannot be closed simultaneously. The installation must be clearly marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.
Page 100: Switching The Motor Power Supply From Drive To Direct-On-Line
100 Guidelines for planning the electrical installation Switching the motor power supply from drive to direct-on-line Stop the drive and the motor with the drive control panel stop key (drive in the local control mode) or the external stop signal (drive in the remote control mode). Open the main contactor of the drive with S11.
Page 101: Electrical Installation
Electrical installation 101 Electrical installation Contents of this chapter This chapter contains instructions for electrical installation of the drive module. The chapter refers to installation example chapters which contain instructions that depend on the selected drive configuration. Safety WARNING! If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 102: Measuring The Insulation
Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.
Page 103: Grounding System Compatibility Check
Electrical installation 103 Stop the drive and do the steps in section Electrical safety precautions (page 19) before you start the work. Make sure that the resistor cable is connected to the resistor and disconnected from the drive output terminals. At the drive end, connect the R+ and R- conductors of the resistor cable together.
Page 104: Connecting The Power Cables
WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Power cable connection diagram ￭ (PE) PE (PE) ACS880-04 L2/ L3/ UDC- UDC+ INPUT OUTPUT Disconnecting device, see Selecting the main supply disconnecting device (page 75).
Page 105: Preparing The Cable Ends And Making 360-Degree Grounding At The Cable Entry
50% of the conductivity of the phase conductor, use a separate PE cable (2a) or a cable with a grounding conductor (2b). ABB recommends 360-degree grounding at the cabinet entry if a shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.
Page 106 106 Electrical installation WARNING! Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation in the contact surfaces. If fire insulation is used, make an opening in the mineral wool sheet according to the diameter of the cable.
Page 107: Power Cable Connection Procedure
The UDC+ and UDC– terminals are intended for common DC configurations of a number of drives, allowing regenerative energy from one drive to be utilized by the other drives in the motoring mode. See ACS880-01 drives and ACS880-04 drive modules common DC systems application guide (3AUA0000127818 [English]).
Page 108: Connecting The External Control Unit To The Drive Module
108 Electrical installation Note: If you install the FSO-xx safety functions module above the control unit, attach the control cable clamp plate on the base of the control unit. 0.7 N·m (6.2 lbf·in) Connecting the external control unit to the drive module Control unit connection cables ￭...
Page 109: Routing The Control Unit Cables Into The Drive Module
Electrical installation 109 WARNING! Handle the fiber optic cables with care. When you unplug the cables, always grab the connector, not the cable itself. Do not touch the ends of the fibers with bare hands as the ends are extremely sensitive to dirt. Routing the control unit cables into the drive module ￭...
Page 110 110 Electrical installation ZPOW ZBIB SOIA ZBIB X3:1 X3:1 X3:2 X3:2 X3:3 (not used) X3:3 (not used) BGDR ZBIB X7 (STO1) X7 (STO1) X8 (STO2) X8 (STO2) Connect the ZPOW cable grounding wire to the grounding terminal at the back top or bottom of the control unit.
Page 111: Connecting The Control Cables To The Terminals Of The External Control Unit
Electrical installation 111 Connecting the control cables to the terminals of the external control unit Route the cables to the control unit as shown below. Ground the shields of the control cables at the clamp plate. Use torque 1.5 N·m (13 lbf·in).
Page 112: Connecting The Control Cables To The Integrated Control Unit (Option +P905)
112 Electrical installation Connecting the control cables to the integrated control unit (option +P905) Ground the outer control cable shields 360 degrees at the cabinet entry plate (recommendation). Remove the middle front cover of the drive module (view of standard drive module configuration below).
Page 113: Connecting The Control Cables To The Integrated Control Unit (Options +P905 And +0B051)
Electrical installation 113 Combi screw M4×8 Torx T20 2 N·m Connecting the control cables to the integrated control unit (options +P905 and +0B051) Remove the middle front cover of the drive module. Attach the clamp plate to the control unit with two screws from front, see Attaching the control cable clamp plate (page 107).
Page 114: Connecting A Control Panel
114 Electrical installation Connecting a control panel With control panel door mounting platform, connect the control panel as follows: Connect an Ethernet cable to the RJ-45 connector of the control panel. Connect the other end of the cable to the X13 connector of the control unit. Note: When a PC is connected to the control panel, the control panel keypad is disabled.
Page 115 Electrical installation 115 the control panel holder; those that do not require the installation of an FDPI-02 module (available separately). For further information, see the hardware description and FDPI-02 diagnostics and panel interface user’s manual (3AUA0000113618 [English]). The maximum allowed length of the cable chain is 100 m (328 ft). Connect the panel to one drive using an Ethernet (for example Cat 5e) cable.
Page 116: Connecting A Pc
116 Electrical installation With FDPI-02 modules: Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage.
Page 117: Installing Option Modules
Electrical installation 117 A PC (with, for example, the Drive composer PC tool) can be connected as follows: Connect a ACS-AP-… or ACH-AP-… control panel to the unit either • by inserting the control panel into the panel holder or platform, or •...
Page 118: Installing I/O Extension, Fieldbus Adapter And Pulse Encoder Interface Modules
118 Electrical installation Connect the external +24 V power supply cable to connector X112. Connect the other wires as shown in FSO-12 safety functions module user’s manual (3AXD50000015612 [English]) FSO-21 safety functions module user’s manual (3AXD50000015614 [English]). Installing I/O extension, fieldbus adapter and pulse encoder interface ￭...
Page 119: Wiring The Option Modules
Electrical installation 119 Wiring the option modules ￭ See the appropriate option module manual for specific installation and wiring instructions.
Page 121: Control Unit
Control unit 121 Control unit Contents of this chapter This chapter • describes the connections of the control unit(s) used in the drive, • contains the specifications of the inputs and outputs of the control unit(s).
Page 122: Zcu-14 Layout
122 Control unit ZCU-14 layout Description XPOW External power input Analog inputs XRO1 Analog outputs XD2D Drive-to-drive link XRO2 XRO1 Relay output RO1 XRO2 Relay output RO2 XRO3 Relay output RO3 XRO3 XD24 Digital input interlock (DIIL) and +24 V output XPOW XDIO...
Page 123: Default I/O Diagram Of The Drive Control Unit (Zcu-1X)
Control unit 123 Default I/O diagram of the drive control unit (ZCU-1x) Connection Term Description XPOW External power input +24VI +24VI 24 V DC, 2 A min. (without optional modules) J1, J2, XAI Reference voltage and analog inputs +VREF 11 V DC, R 1…10 kohm +VREF -VREF...
Page 124 124 Control unit Connection Term Description XD24 Auxiliary voltage output, digital interlock DIIL Run enable DIIL +24VD +24VD +24 V DC 200 mA DICOM DICOM Digital input ground +24VD +24VD +24 V DC 200 mA DIOGND DIOGND Digital input/output ground XDIO Digital input/outputs DIO1 Output: Ready run...
Page 125: Additional Information On The Connections
Control unit 125 Additional information on the connections External power supply for the control unit (XPOW) ￭ The control unit is powered from a 24 V DC, 2 A supply through terminal block XPOW. Using an external supply is recommended if •...
Page 126: Diil Input
126 Control unit AI1+ AI1- AGND One, two or three Pt100, Pt1000 or PTC sensors; or one KTY84 sensor Set the input type to voltage with the appropriate switch or jumper on the control unit. Make the corresponding setting in the control program in parameter group 12 Standard AI. Select the excitation mode in parameter group 13 Standard AO.
Page 127: Safe Torque Off (Xsto)
Control unit 127 ZCU-14 Termination ON Termination OFF Termination ON Safe torque off (XSTO) ￭ See chapter The Safe torque off function (page 233). Note: The XSTO input only acts as a true Safe torque off input on the inverter control unit.
Page 128: Connector Data
128 Control unit Connector data This data applies also to integrated control unit (option +P905) connectors. Power supply (XPOW) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) 24 V (±10%) DC, 2 A External power input. Relay outputs RO1…RO3 (XRO1…XRO3) Connector pitch 5 mm, wire size 0.5 …...
Page 129 Control unit 129 Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) (XAI:4 … XAI:7). Current input: -20…20 mA, R = 100 ohm Current/voltage input mode selection Voltage input: -10…10 V, R >...
Page 130: Zcu-1X Ground Isolation Diagram
130 Control unit ZCU-1x ground isolation diagram ￭ XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- AI2+ channels ±30 V AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 XSTO OUT1 * Ground selector (J6) settings...
Page 131: Installation Example Of The Standard Drive Module Configuration
In this chapter, the drive module is installed in a 600 mm wide Rittal VX25 enclosure in a bookshelf way of mounting. The module is placed in an upright position on the enclosure bottom with its front facing the enclosure door. Available alternative ABB parts are also given.
Page 132: Required Parts
Enclosure without mounting plate, bottom plates and side panels. DK 7967.000 Spacers for roof plates. / ABB roof (one set = four pieces) Note: For alternative ABB outlet kits, see section Air outlet ABB 3AUA0000117003 (IP20) kits (page 178). ABB 3AUA0000117008 (IP42) VX 8617.030...
Page 133: Installing The Drive Module Into The Enclosure
(page 136) Installing the drive module into the enclosure Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure (page 263) ACS880-04 quick installation guide (3AXD50000009366 [English]). • Install the punched section to the back of the enclosure frame.
Page 134: Connecting The Power Cables And Installing The Shrouds
134 Installation example of the standard drive module configuration Connecting the power cables and installing the shrouds Step Task (motor cables) Install the grounding terminal to the drive module base. Run the motor cables to the enclosure. Ground the cable shields 360 degrees at the enclosure entry.
Page 135 Installation example of the standard drive module configuration 135 Connect the L2/V1 conductors to the L2/V1 connection terminal. Install the L3/W1 connection terminal to the insulators. See the warning in step 6. Connect the L3/W1 conductors to the L3/W1 connection terminal. Install the entry clear plastic shroud.
Page 136: Installing The Roof And Door (Rittal Parts)
136 Installation example of the standard drive module configuration Installing the roof and door (Rittal parts) This drawing shows a layout tested by ABB. Rittal 7967.000 Rittal 3326.200 592 [23.31] 3AUA0000145776 Door Install these gratings as close to each other as possible. Remove the filter mats.
Page 137: Installing The Roof And Door (Abb Air Filters And Roof)
Installation example of the standard drive module configuration 137 Installing the roof and door (ABB air filters and roof) This drawing shows a layout tested by ABB. ABB 3AUA0000125202 (IP20) ABB 3AUA0000114971 (IP42) ABB 3AUA0000117003 (IP20) ABB 3AUA0000117008 (IP42) 3AXD50000016652...
Page 138: Removing The Protective Covering From The Drive Module Air Outlet
138 Installation example of the standard drive module configuration Removing the protective covering from the drive module air outlet WARNING! Remove the protective covering from the top of the drive module after the installation. If the covering is not removed, the cooling air cannot flow freely through the module and the drive will overheat.
Page 139: Installation Example With Full Cabling Panels (Option +H381)
Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 140: Required Parts
VX 8106.245 Side panels for the enclosure DK 7967.000 Spacers for roof plate / ABB roof (one set = four pieces) Note: For alternative ABB outlet kits, see section Air outlet ABB 3AUA0000125201 (IP20) kits (page 178). ABB 3AUA0000114967 (IP42) VX 8617.030...
Page 141: Overall Flowchart Of The Installation Process
Installation example with full cabling panels (option +H381) 141 Overall flowchart of the installation process Step Task For instructions, see Install the Rittal parts and drive module Installing the mechanical accessories into the mechanical accessories into the enclosure enclosure (page 141) Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide...
Page 142: Connecting The Power Cables
50% of the conductivity of the phase conductor, use a separate PE cable (2a) or a cable with a grounding conductor (2b). ABB recommends 360-degree grounding at the cabinet entry if a shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.
Page 143: Power Cable Connection Procedure
Installation example with full cabling panels (option +H381) 143 Use a separate grounding cable if the conductivity of the cable shield is < 50% of the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable, see section Power cable types (page 84).
Page 144 144 Installation example with full cabling panels (option +H381) L1/U1, L2/V1, L3/W1 102 mm (4 in.) T1/U2, T2/V2, T3/W2 View without cabinet side plate in place. 360-degree grounding at the entry plate for the input power cables Grounding busbar of the input power cabling panel 360-degree grounding at the entry plate for the output power cables Grounding busbar of the output power cabling panel Allowed space for power cables.
Page 145: Installing The Drive Module Into The Enclosure
Installation example with full cabling panels (option +H381) 145 Installing the drive module into the enclosure WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Handle the drive module carefully. Make sure that the module does not fall down when moving it on the floor and during installation and maintenance work: To open the support legs, press each leg a little down and turn it aside (1, 2).
Page 146 146 Installation example with full cabling panels (option +H381) M8×20 Hex Install the telescopic extraction and insertion ramp to the cabinet base with two screws. Remove the upper and lower left-hand side front covers of the drive module (M4×8 combi screws, 2 N·m [18 lbf·in]). Attach the drive module lifting lugs to the enclosure frame with chains.
Page 147 Installation example with full cabling panels (option +H381) 147 Attach the drive module to the enclosure from top and bottom, see Assembly drawing of installing the drive module to the enclosure (frame R10) (page 149) (frame R10) or Assembly drawing of installing the drive module to the enclosure (frame R11) (page 150) (frame R11).
Page 148 148 Installation example with full cabling panels (option +H381)
Page 149: Assembly Drawing Of Installing The Drive Module To The Enclosure (Frame R10)
Installation example with full cabling panels (option +H381) 149 Assembly drawing of installing the drive module to the enclosure (frame R10)
Page 150: Assembly Drawing Of Installing The Drive Module To The Enclosure (Frame R11)
150 Installation example with full cabling panels (option +H381) Assembly drawing of installing the drive module to the enclosure (frame R11)
Page 151: Assembly Drawing Of Installing The Roof And Door
Installation example with full cabling panels (option +H381) 151 Assembly drawing of installing the roof and door This drawing shows a layout tested by ABB. If you use ABB air filters, install them vertically in the positions shown in section...
Page 152: Removing The Protective Covering From The Drive Module Air Outlet
152 Installation example with full cabling panels (option +H381) Removing the protective covering from the drive module air outlet ￭ WARNING! Remove the protective covering from the top of the drive module after the installation. If the covering is not removed, the cooling air cannot flow freely through the module and the drive will overheat.
Page 153 Installation example with full cabling panels (option +H381) 153...
Page 155: Installation Checklist
Installation checklist 155 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
Page 156 156 Installation checklist Make sure that … The drive module is fastened properly to the enclosure. The cooling air flows freely in and out of the drive. Air recirculation inside the cabinet is not possible (air baffle plates are installed, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor).
Page 157: Start-Up
Start-up 157 Start-up Contents of this chapter This chapter describes the start-up procedure of the drive. Reforming the capacitors The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more. The manufacturing date is on the type designation label. For information on reforming the capacitors, refer to Capacitor reforming instructions (3BFE64059629...
Page 158 For drives with resistor braking (option +D150): See also section Start-up in chapter Resistor braking. For drives with ABB d u /d t filter: Make sure that bit 13 of parameter 95.20 HW • options word 1 is switched on.
Page 159: Fault Tracing
Fault tracing 159 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs The table below describes the LEDs of the drive module with option +J410. Where Color When the LED is lit Control panel POWER Green...
Page 161: Maintenance
Maintenance intervals The tables below show the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (https://new.abb.com/drives/services/maintenance/preventive-maintenance). For more information, consult your local ABB Service representative (www.abb.com/searchchannels). Description of symbols ￭...
Page 162 • Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
Page 163: Cabinet
Maintenance 163 Cabinet Cleaning the interior of the cabinet ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
Page 164 164 Maintenance Carefully blow clean compressed air (not humid or oily) upwards from the opening and, at the same time, vacuum from the top of the drive module. Prevent dust from entering adjoining equipment. Reinstall the handle plate.
Page 165: Fans
See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Replacing the circuit board compartment cooling fans ￭...
Page 166: Replacing The Main Cooling Fans
166 Maintenance Replacing the main cooling fans ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Stop the drive and do the steps in section Electrical safety precautions (page 19) before you start the work.
Page 167: Replacing The Standard Drive Module
Maintenance 167 Replacing the standard drive module WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Note: The replacement module must be of the same type as the original module: same type code and same option codes.
Page 168: Replacing The Drive Module With Option +H381
168 Maintenance Attach the extraction ramp to the cabinet base with two screws. To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet frame. Pull the drive module carefully out of the cabinet preferably with help from another person.
Page 169 Maintenance 169 3AUA0000086323 Stop the drive and do the steps in section Electrical safety precautions (page 19) before you start the work. Undo the fastening screws to remove the left-hand side upper and lower front covers of the drive module. M4×10 combi screws, 2 N·m (18 lbf·in). For drive modules with an integrated control unit (option +P905) and control panel (option +J414): Remove the control panel and the control panel cable from the integrated control unit.
Page 170 170 Maintenance...
Page 171: Capacitors
Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭...
Page 172: Replacing The Memory Unit Of Zcu-14
172 Maintenance Replacing the memory unit of ZCU-14 After replacing a control unit, you can retain the existing parameter settings by transferring the memory unit from the defective control unit to the new control unit. After power-up, the drive will scan the memory unit. This can take several minutes. WARNING! Do not remove or insert the memory unit when the control unit is powered.
Page 173: Functional Safety Components
Note that some of the components may already have been renewed earlier, restarting their mission time. The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information.
Page 175: Ordering Information
This chapter gives ordering information on additional components available from ABB for the drive module installation. Note: This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party by the system integrator.
Page 176: Brake Choppers And Resistors
176 Ordering information Type Description Ordering code Illustration ACS-AP-I Control panel 3AUA0000088311 Door mounting kit for flush mounting. Includes a control DPMP-01 panel mounting platform, an 3AUA0000108878 IP54 cover and a 3- meter panel connection cable. Brake choppers and resistors See chapter Resistor braking (page 253).
Page 177 Ordering information 177 Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP20 A-8-X-023 3AUA0000117005 Instruction code: 3AUA0000116887 800 mm / IP42 A-8-X-026 3AUA0000117009 Instruction code: 3AUA0000116875 800 mm / IP54 A-8-X-029 3AXD50000009186 Instruction code: 3AXD50000010001...
Page 178: Air Outlet Kits
178 Ordering information Air outlet kits ￭ Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP20 A-4-X-062 3AUA0000125201 Instruction code: 3AXD50000001982 Note: Fan to be ordered separately 800 mm / IP42 A-4-X-060 3AUA0000114967 Instruction code: 3AUA0000115290 Note: Fan to be ordered separately 800 mm / IP54 (IEC) A-4-X-064...
Page 179: Cooling Fans
Ordering information 179 Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP54 (UL) A-4-X-067 3AXD50000010362 Instruction code: 3AXD50000010284 Note: Fan to be ordered separately Cooling fans Two cooling fans must be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet.
Page 180: Fso Accessories Kit
180 Ordering information FSO accessories kit Kit code Ordering code Illustration A-X-X-279 3AXD50000025495 Instruction code: 3AXD50000025583 Control panel mounting platforms Ordering code DPMP-02 control panel mounting platform 3AXD50000009374 DPMP-04 control panel mounting platform 3AXD50000217717 Retrofit accessory kits Option code Ordering code Common mode filter kit +E208 3AXD50000026145...
Page 181: Technical Data
Technical data 181 Technical data Contents of this chapter This chapter contains the technical specifications of the drive, for example the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Marine type-approved drives (option +C132) ACS880-01/04 +C132 marine type-approved drives supplement (3AXD50000010521 [English]) for the ratings, marine-specific data and reference to valid marine type...
Page 182 182 Technical data IEC RATINGS ACS880- Frame Input Output ratings 04-… size current Nominal use Light-duty use Heavy-duty use max_start = 500 V 460A-5 503A-5 583A-5 635A-5 715A-5 1100 820A-5 1020 1100 880A-5 1100 1100 697** = 690 V 330A-7 370A-7 430A-7 360***...
Page 183: Output Derating
The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. ABB recommends to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.
Page 184: Ambient Temperature Derating
184 Technical data Ambient temperature derating ￭ In the temperature range +40…55 °C (+104…131 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F) as follows. Calculate the output current by multiplying the current given in the rating table by the derating factor. 1.00 0.95 0.90...
Page 185: Deratings For Special Settings In The Drive Control Program
Ex motor, sine filter, low noise Table below gives the deratings for these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in parameter 95.15 Special HW settings is enabled • sine filter given in the selection table in section...
Page 186 With other than recommended sine filters (see Sine filters (page 262)) and non-ABB Ex motors, contact ABB. ACS880- Output ratings for special settings 04-… Ex motor (ABB Ex motor) ABB sine filter Low noise mode Nominal use Light- Heavy- Nominal use...
Page 187: High Speed Mode
The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. ABB recommends to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.
Page 188 188 Technical data Deratings with selection High speed mode of parameter 95.15 Special HW settings 120 Hz output frequency Maximum output frequency Light- Heavy- Maxim- Light- Heavy- ACS880- Fre- Nominal use duty duty um fre- Nominal use duty duty 04-… quency quency 650A-7...
Page 189: Fuses (Iec)
Ultrarapid (aR) fuses per drive module Min. short-cir- Input current Fuse Drive type cuit current Type DIN Size 43653 = 400 V ACS880-04-505A-3 4500 465000 170M6012 ACS880-04-585A-3 6500 1000 945000 170M6014 ACS880-04-650A-3 6500...
Page 190 · U = transformer impedance (ohm) Transformer impedance (%) Transformer rated voltage (V) Nominal apparent power of the transformer (kVA) Cable reactance (ohm) Drive: • ACS880-04-715A-5 • Supply voltage = 500 V Transformer: • rated power S = 5000 kVA •...
Page 191: Fuses (Ul)
Fuses with a higher current rating than specified must not be used. The UL listed fuses recommended by ABB are the required branch circuit protection per NEC. Circuit breakers listed in section Circuit breakers (UL) are also acceptable as branch circuit protection.
Page 192: Circuit Breakers (Iec)
The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers. There are also limitations pertaining to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.
Page 193: Dimensions, Weights And Free Space Requirements
Technical data 193 Drive type Frame size ABB molded case circuit breaker (Tmax) Product ID (Type) ACS880-04-430A-7 1SDA054412R1 (T5H 630 PR221DS-LS/I In=630 3p F F) ACS880-04-470A-7 1SDA054412R1 (T5H 630 PR221DS-LS/I In=630 3p F F) ACS880-04-522A-7 1SDA069428R1 (T6V 800 PR221DS-LS/I In=800 3p F F)
Page 194 194 Technical data Weight of optional selections Frame +H354 +E208 +D150 +H356 +0H371 +H370 +0B051 size -2.9 -1.5 -2.9 -1.5 The weight of the cabling panels of option +H381 is 30 kg (66 lb). Height of drive module without pedestal (option +0H354) Frame size R10, R11...
Page 195: Losses, Cooling Data And Noise
Technical data 195 Losses, cooling data and noise Air flow Noise Heat dissipation Drive type Frame size /min dB(A) = 400 V ACS880-04-505A-3 1200 6493 ACS880-04-585A-3 1200 6827 ACS880-04-650A-3 1200 8067 ACS880-04-725A-3 1200 8127 ACS880-04-820A-3 1200 9740 ACS880-04-880A-3 1420 10986...
Page 196: Typical Power Cable Sizes
196 Technical data Typical power cable sizes The table below gives typical copper and aluminum cable types with concentric copper shield for the drive modules with nominal current. See also section Terminal and entry data for the power cables (page 197).
Page 197: Terminal And Entry Data For The Power Cables
ACS880-04-xxxx-3 drives: 380…415 VAC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage level 3~400 V AC. ACS880-04-xxxx-5 drives: 380…500 V AC 3-phase +10%…-15%. This is indic- ated in the type designation label as typical input voltage levels 3~400/480/500 V AC.
Page 198: Motor Connection Data
Note: Long cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and charac- teristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.
Page 199: Control Panel Type
Technical data 199 Drive type Capacitance (mF) ACS880-04-460A-5 14.0 ACS880-04-503A-5 14.0 ACS880-04-583A-5 14.0 ACS880-04-635A-5 14.0 ACS880-04-715A-5 21.0 ACS880-04-820A-5 1033 21.0 ACS880-04-880A-5 1120 21.0 = 690 V ACS880-04-330A-7 ACS880-04-370A-7 ACS880-04-430A-7 ACS880-04-470A-7 ACS880-04-522A-7 ACS880-04-590A-7 ACS880-04-650A-7 ACS880-04-721A-7 Control panel type ACS-AP-W assistant control panel with Bluetooth connection.
Page 200: Protection Classes For Module
200 Technical data Protection classes for module Degrees of protection IP00 (standard) (IEC/EN 60529) IP20 (with option "IP20 shrouds for covering the input and motor cabling area") IP20 (with option "Full power cabling panels to be attached to a cabinet (IP20)") Heatsink: IP55 Enclosure types (UL UL Open Type...
Page 201: Ambient Conditions
Technical data 201 Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment. Operation Storage Transportation (installed for stationary (in the protective pack- (in the protective pack- use) age) age) Installation site altitude...
Page 202: Colors
202 Technical data Colors RAL 9002 Materials Drive ￭ Recycling instructions and environmental information for ACS880-04, ACS880-04F, ACS880-14, ACS880-34, ACS580-04, ACH580-04, ACH580-34, ACQ580-04 and ACQ580-34 drives (3AXD50000137688 [English]). Package materials for module products ￭ This is a complete list of the package materials. The materials vary depending on the frame size (packages do not contain all materials listed below).
Page 203: Applicable Standards
IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.
Page 204: Emc Compliance (Iec/En 61800-3)
Product is compliant with the People’s Republic of China Electronic Industry Standard (SJ/T 11364-2014) about hazardous substances. The EFUP is 20 years. China RoHS II Declaration of Conformity is available from https://library.abb.com. RCM mark Product complies with Australian and New Zealand requirements specific to EMC, telecom- munications and electrical safety.
Page 205: Category C2
Technical data 205 Drive of category C2: drive of rated voltage less than 1000 V and intended to be installed and started up only by a professional when used in the first environment. Note: A professional is a person or organization having necessary skills in installing and/or starting up power drive systems, including their EMC aspects.
Page 206: Compliance With The European Machinery Directive
206 Technical data Medium voltage network Equipment Neighboring network Supply transformer Point of measurement Static screen Low voltage Drive Equipment (victim) An EMC plan for preventing disturbances is drawn up for the installation. A template is available in Technical guide No. 3 EMC compliant installation and configuration for a power drive system (3AFE61348280 [English]).
Page 207: Ul Checklist
• The drive provides motor overload protection. The protection is not enabled when the drive leaves the ABB factory. For enabling the protection, see the firmware manual. • The drive overvoltage category according to IEC 60664-1 is III.
Page 208: Cybersecurity Disclaimer
Notwithstanding any other provision to the contrary and regardless of whether the contract is terminated or not, ABB and its affiliates are under no circumstances liable for damages and/or losses related to such security breaches, any unauthorized access,...
Page 209: Dimension Drawings
Dimension drawings 209 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules with optional parts for Rittal VX25 enclosure assembly.
Page 210: R10 - Standard Configuration
210 Dimension drawings R10 – Standard configuration...
Page 211: R10 With Options +E208+H370+J414+P905
Dimension drawings 211 R10 with options +E208+H370+J414+P905 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 2 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 212: R10 With Options +0B051+C173+E208+H356+0H354+0H371
212 Dimension drawings R10 with options +0B051+C173+E208+H356+0H354+0H371...
Page 213: R10 With Options +0B051+E208+H356+0H371
Dimension drawings 213 R10 with options +0B051+E208+H356+0H371 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 2 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 214: R10 With Options +E208+H356+H381+J414+P905
214 Dimension drawings R10 with options +E208+H356+H381+J414+P905 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 8 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 215: R10 - Cabling Panels (+H381) Installed Into A Rittal Vx25 Enclosure
Dimension drawings 215 R10 – Cabling panels (+H381) installed into a Rittal VX25 enclosure...
Page 216: R10 With Options +E208+H370+H391+0J400
216 Dimension drawings R10 with options +E208+H370+H391+0J400 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 2 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 217: R11 - Standard Configuration
Dimension drawings 217 R11 – Standard configuration...
Page 218: R11 With Options +E208+H370+J414+P905
218 Dimension drawings R11 with options +E208+H370+J414+P905 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 2 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 219: R11 With Options +0B051+E208+H356+0H371
Dimension drawings 219 R11 with options +0B051+E208+H356+0H371 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 2 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 220: R11 With Options +E208+H356+H381+J414+P905
220 Dimension drawings R11 with options +E208+H356+H381+J414+P905 1) Shim plate (3AXD50000546336) for Rittal VX25 enclosure. There are 8 shim plates attached to the drive module. If the drive module is installed into a Rittal TS8 enclosure, remove the shim plates.
Page 221: R11 With Options +0B051+C173+E208+H356+0H354+0H371
Dimension drawings 221 R11 with options +0B051+C173+E208+H356+0H354+0H371...
Page 222: R11 - Cabling Panels (+H381) Installed Into A Rittal Vx25 Enclosure
222 Dimension drawings R11 – Cabling panels (+H381) installed into a Rittal VX25 enclosure...
Page 223: Bottom Plate For Option +H381 In Rittal Vx25 400 Mm Wide Enclosure Installation
Dimension drawings 223 Bottom plate for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: The bottom plate is not an ABB part. 3AXD50000433988 Insert nut PEM-S-M8-2 or equivalent (2 pcs) Cable entry area Bottom plate for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: The bottom plate is not an ABB part.
Page 224 224 Dimension drawings 3AXD50000433988 Insert nut PEM-S-M8-2 or equal (2 pcs) Cable entry area...
Page 225: Frame R11 With Options +E208+H370+H391+0J400
Dimension drawings 225 Frame R11 with options +E208+H370+H391+0J400...
Page 226: Air Baffles For The Standard Drive Module And Option +C173
226 Dimension drawings Air baffles for the standard drive module and option +C173 This drawing shows the dimensions of the hole in the air baffle around the standard drive module and flat mounting option +C173. The drawing also shows the correct vertical location area of the air baffle as measured from the top grating.
Page 227: Air Baffles For Option +H381 In Rittal Vx25 400 Mm Wide Enclosure Installation
Dimension drawings 227 Air baffles for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: These air baffles are not ABB parts. Material of the air baffles ￭ 0.75 mm polycabonate (PC) film LEXAN® FR60 (GE) with UL94 V–0 listing, UV stability.
Page 228: Air Baffles For Option +H381 In Rittal Vx25 400 Mm Wide Enclosure Installation
228 Dimension drawings Air baffles for option +H381 in Rittal VX25 400 mm wide enclosure installation Note: These air baffles are not ABB parts. Material of the air baffles ￭ 0.75 mm polycabonate (PC) film LEXAN® FR60 (GE) with UL94 V–0 listing, UV stability.
Page 229: External Control Unit
Dimension drawings 229 External control unit 3AXD50000011687...
Page 231: Example Circuit Diagram
Example circuit diagram 231 Example circuit diagram Contents of this chapter This chapter shows an example circuit diagram for a cabinet-installed drive module. Example circuit diagram This diagram is an example for the main wiring of a drive cabinet. Note that the diagram includes components which are not included in a basic delivery.
Page 232 232 Example circuit diagram V20 V10 SOIA BGDR Cabinet Control panel ZCU control unit Main contactor Motor temperature supervision Switch fuse disconnector Common mode filter d u /d t filter or sine filter Drive module Input and output signals Alarm Supply 360 degree grounding recommended Brake resistor...
Page 233: The Safe Torque Off Function
The Safe torque off function 233 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description WARNING! In case of parallel-connected drives or dual-winding motors, the STO must be activated on each drive to remove the torque from the motor.
Page 234: Chinery (Safety) Regulations
234 The Safe torque off function Standard Name IEC 61000-6-7:2014 Electromagnetic compatibility (EMC) – Part 6-7: Generic standards – Immunity requirements for equipment intended to perform functions in a safety-related system (functional safety) in industrial locations IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements –...
Page 235: Wiring
For more information, see the module documentation. Cable types and lengths ￭ • ABB recommends double-shielded twisted-pair cable. • Maximum cable lengths: • 300 m (1000 ft) between activation switch [K] and drive control unit •...
Page 236: Single Drive (Internal Power Supply)
236 The Safe torque off function Single drive (internal power supply) ￭ Dual-channel connection +24 V SGND UDC+ UDC– Drive Control unit Control logic To motor Activation switch...
Page 237: Single-Channel Connection
The Safe torque off function 237 Single-channel connection +24 V SGND Note: • Both STO inputs (IN1, IN2) must be connected to the activation switch. Otherwise, no SIL/PL classi- fication is given. • Pay special attention to avoiding any potential failure modes for the wiring. For example, use shielded cable.
Page 238: Multiple Drives
238 The Safe torque off function Multiple drives ￭ Internal power supply XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch...
Page 239: External Power Supply
The Safe torque off function 239 External power supply 24 V DC – XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch...
Page 240: Operation Principle
240 The Safe torque off function Operation principle The Safe torque off activates (the activation switch is opened, or safety relay contacts open). The STO inputs of the drive control unit de-energize. The control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).
Page 241: Start-Up Including Validation Test
The Safe torque off function 241 Start-up including validation test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing a validation test. The test must be performed at initial start-up of the safety function after any changes related to the safety function (circuit boards, wiring, components, settings, replacement of inverter module, etc.)
Page 242 242 The Safe torque off function Action Test the operation of the STO function when the motor is stopped. • Give a stop command for the drive (if running) and wait until the motor shaft is at a standstill. Make sure that the drive operates as follows: •...
Page 243: Use
The Safe torque off function 243 Open the activation switch, or activate the safety functionality that is wired to the STO connection. The STO inputs on the drive control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs. The control program generates an indication as defined by parameter 31.22 (see the firmware manual of the drive).
Page 244: Maintenance
If any wiring or component change is needed after start-up, or the parameters are restored, do the test given in section Validation test procedure (page 241). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. Competence ￭...
Page 245: Perfect Proof Test Procedure
The Safe torque off function 245 Perfect proof test procedure ￭ Action WARNING! Obey the safety instructions. If you ignore them, injury or death, or damage to the equip- ment can occur. Test the operation of the STO function. If the motor is running, it will stop during the test. •...
Page 246: Fault Tracing
See the firmware manual of the drive control program for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.
Page 247: Safety Data
The Safe torque off function 247 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and applies only if both STO channels are used.
Page 248 248 The Safe torque off function...
Page 249: Terms And Abbreviations
The Safe torque off function 249 • The following temperature profile is used in safety value calculations: 670 on/off cycles per year with Δ T = 71.66 °C • • 1340 on/off cycles per year with Δ T = 61.66 °C 30 on/off cycles per year with Δ...
Page 250: Tüv Certificate
IEC 61508-6 Dangerous failure rate (per hour) of the diagnostics function of Diag_d λ IEC 61508-6 Safe failure rate (per hour) of the diagnostics function of STO Diag_s TÜV certificate ￭ The TÜV certificate is available on the Internet at www.abb.com/drives/documents.
Page 251: Declarations Of Conformity
The Safe torque off function 251 Declarations of conformity ￭...
Page 252 The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in a single declaration of conformity 3AXD10001326405. Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT. Helsinki, May 7, 2021...
Page 253: Resistor Braking
Resistor braking 253 Resistor braking Contents of this chapter This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains the technical data. When is resistor braking necessary? Resistor braking is necessary for high capacity braking if a regenerative drive cannot be used.
Page 254: Resistor Cables
IGBT semiconductors of the brake chopper. Note: ABB has not verified that the EMC requirements are fulfilled with custom brake resistors and cabling. The customer must consider the EMC compliance of the complete installation.
Page 255: Emc Compliance Of The Complete Installation
The drive will disable power flow through the input bridge if the chopper remains conductive in a fault situation but the charging resistor may fail. Note: If an external brake chopper (outside the drive module) is used, ABB always requires a main contactor.
Page 256: Selecting A Custom Brake Resistor
Selecting a custom brake resistor (page 256). Selecting a custom brake resistor ￭ If you use other than ABB resistor, make sure that the resistance of the custom resistor is greater than or equal to the resistance of the default ABB resistor. where...
Page 257: Mechanical Installation Of Resistors
Resistor braking 257 where Instantaneous load capacity of the custom resistor R, inst Drive intermediate DC circuit voltage: 1.35 · 1.2 · 415 V DC (when supply voltage is 380 … 415 V AC) 1.35 · 1.2 · 500 V DC (when supply voltage is 440 … 500 V AC) or 1.35 ·...
Page 258 258 Resistor braking • If the thermal switch is wired to the DIIL input, an overheating resistor will, by default, remove the Run enable signal from the drive. See also parameters 20.11 Run enable stop mode, 20.12 Run enable 1 source and 95.20 HW options word 1. •...
Page 259: Technical Data
Resistor braking 259 Technical data Ratings ￭ The table below gives the ratings for resistor braking. ACS880- Internal brake chopper Example brake resistor(s) 04-… Type brcont Rcont = 400 V 505A-3 2×SAFUR125F500 7200 585A-3 2×SAFUR200F500 10800 650A-3 2×SAFUR200F500 10800 725A-3 3×SAFUR200F500 16200 820A-3...
Page 260: Dimensions, Weights And Ordering Codes
260 Resistor braking Dimensions, weights and ordering codes 5 5 Ø 7 Brake resistor type Weight ABB ordering code SAFUR125F500 25 kg (55 lb) 68759285 SAFUR200F500 30 kg (66 b) 68759340 Terminals and cable entry data ￭ See section Terminal and entry data for the power cables (page...
Page 261: Filters
Examining the compatibility of the motor and drive (page 76). Selection table ￭ d u /d t filter types for the drive modules are given below. ACS880-04-… d u /d t filter type ACS880-04-… d u /d t filter type ACS880-04-…...
Page 262: Ordering Codes
262 Filters Ordering codes ￭ Filter type ABB ordering code FOCH0610-70 68550505 FOCH0875-70 3AUA0000129544 Description, installation and technical data of the FOCH filters ￭ FOCH du/dt filters hardware manual (3AFE68577519 [English]). Sine filters When is a sine filter necessary? ￭...
Page 263: Step-By-Step Drawings For An Installation Example Of Standard Drive Configuration With Option +E208 In Rittal Vx25 600 Mm Wide Enclosure
Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure 263 22. Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure Tapping screw M6×12 Torx Combi screw M8×30 (Hex) Tapping screw M6×12 Torx...
Page 264 264 Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure Combi screw M12×25 Hex 70 N·m (52 lbf·ft) Combi screw M8×16 Hex Hex nut M12 70 N·m (52 lbf·ft) Combi screw M6×12 Torx T25 20 N·m (14.75 lbf·ft) Combi screw M12×25 Hex...
Page 265 Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure 265 Hex nut M12 70 N·m Washer M12 or equal Hex screw M12×35 full thread 70 N·m Washer M12 or equal Combi screw M4×10 Torx T20 2 N·m Combi screw M6×20...
Page 266 266 Step-by-step drawings for an installation example of standard drive configuration with option +E208 in Rittal VX25 600 mm wide enclosure...
Page 267: Step-By-Step Drawings For Installing Full Cabling Panels (Option +H381) In A Rittal Vx25 400 Mm Wide Enclosure
3AXD50000439317 ABB parts Pedestal guide plate Top guide plate Customer-made parts (not ABB or Rittal product) Air baffles Installation procedure Install three Rittal support rails (4396.500) on the bottom of the enclosure. Install the pedestal guide onto the support rails.
Page 268: Installation Procedure (Continued)
268 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure Install the air baffles. Install the top guide plate. 3AXD50000439317 Installation procedure (continued) 7. Install the output cabling panel. 8. Install the side guides to the output cabling panel (2 screws for each side guide). 9.
Page 269 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure 269 3AXD50000439317...
Page 270 270 Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal VX25 400 mm wide enclosure 3AXD50000439317...
Page 271: Step-By-Step Drawings For A Flat Installation Example In A Rittal Vx25 600 Mm Wide Enclosure
Step-by-step drawings for a flat installation example in a Rittal VX25 600 mm wide enclosure 271 24. Step-by-step drawings for a flat installation example in a Rittal VX25 600 mm wide enclosure 3AXD50000440559...
Page 272 272 Step-by-step drawings for a flat installation example in a Rittal VX25 600 mm wide enclosure...
Page 273: 25. Step-By-Step Drawings For Option +H391 Installation Example In A Rittal Vx25
Step-by-step drawings for option +H391 installation example in a Rittal VX25 600 mm wide enclosure 273 25. Step-by-step drawings for option +H391 installation example in a Rittal VX25 600 mm wide enclosure ABB parts for option +H391 Support for back top mounting bracket Handle...
Page 274 274 Step-by-step drawings for option +H391 installation example in a Rittal VX25 600 mm wide enclosure...
Page 275: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

ABB ACS880-04 Hardware Manual

Quick Links

Related Manuals for ABB ACS880-04

Summary of Contents for ABB ACS880-04