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ABB Tmax XT5 Installation Instructions

ABB Tmax XT5 Installation Instructions

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I N S TA L L AT I O N I N S T R U C T I O N S
Retrofit of Spectra G-frame with ABB Tmax XT5
breaker Dual Mount (Bolt-On kits)
WARNING
Danger of electrical shock or injury. Turn OFF power ahead of the panel board or switchboard before working inside the equipment
or removing any component. Equipment is to be installed and maintained by properly trained and qualified personnel only.
General
These instructions are applicable to retrofit of Spectra G-frame with ABB Tmax XT5 breaker.
Table 1 lists the parts included in the bolt-on circuit breaker kits for double branch configurations (400A max).
Installation
Numbers in brackets in the following instructions and figures refer to the item numbers in table below.
Retrofit Kit
Item
Part
Description
1
1/4 - 20 x 1.50" carriage bolt
2
1/4 - Belleville Washer
3
1/4 - 20 Nut
4
Breaker mounting bracket
5
Thread-forming screw #10-32
6
Mounting Stud
#6 x 32 , 5/16" Length, Pan Head,
7
Phillips screw
8
Supplied with breaker
9
Supplied with breaker
10
Left link and Tap assembly
11
Middle link and Tap assembly
Item
Part
Qty.
12
6
6
13
14
6
15
2
16
10
17
4
18
4
6
Required Tools
6
Below listed tools are required for installation
1
Item
Part
1
1
Description
Right link and tap assembly
Phase Barrier
Filler Plate 1
Filler Plate Middle
Thread Cutting Screw
#4-20 x 0.375
Blankout Plate
Screw/Washer, steel 10-32X5/16
Table 1. Retrofit kit
Description
Torque wrench
Qty.
1
1
2
1
2
1
4

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Summary of Contents for ABB Tmax XT5

  • Page 1 Equipment is to be installed and maintained by properly trained and qualified personnel only. General These instructions are applicable to retrofit of Spectra G-frame with ABB Tmax XT5 breaker. Table 1 lists the parts included in the bolt-on circuit breaker kits for double branch configurations (400A max).
  • Page 2 Main Bus — — Figure 1. Breaker preparation Figure 2. Double branch, ABB XT5; Assembly end view Step 3 Step 4 Install the link assembly - Right link assembly [12] to adjacent pole Install the link assembly - Middle link assembly [11] to middle pole from 2.75 inches ref.
  • Page 3 STEP 7 STEP 7 Continued Install the pre-assembled breaker. Attach the breaker assembly to mounting brackets [4] with mounting stud [6], torque the mount- ing stud [6] to 18 lb-in. Refer figure 7a. Attach to link assembly with Hex terminal screw [8] and conical washer [9], torque the screw [8] to specification in document 1SDH002011A1002.
  • Page 4 Any reproduction, disclosure purchase orders, the agreed particulars to third parties or utilization of its contents shall prevail. ABB AG does not accept any re- – in whole or in parts – is forbidden without sponsibility whatsoever for potential errors prior written consent of ABB AG.