ABB Scalable I/O Applications Manual

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Application manual

Scalable I/O

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Page 1 ROBOTICS Application manual Scalable I/O...
Page 2 Trace back information: Workspace 22B version a10 Checked in 2022-06-15 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Software commissioning Information about ABB Scalable I/O devices ............Connecting the EtherNet/IP network ..............Configuring Scalable I/O devices using RobotStudio ..........Configuring Scalable I/O devices using the FlexPendant .......... Configuring safety digital base devices ..............Firmware upgrade ..................... Index Application manual - Scalable I/O 3HAC070208-001 Revision: F ©...
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Page 7: Overview Of This Manual
Overview of this manual Overview of this manual About this manual This manual describes the scalable I/O devices and contains instructions for the configuration. Note It is the responsibility of the integrator to provide safety and user guides for the robot system.
Page 8 Updated the section Connecting the EtherNet/IP network on page Released with RobotWare 7.2. • Discrete I/O replaced by Scalable I/O in entire manual. Released with RobotWare 7.5. • Information about safety digital base devices added in sections: Introduction on page Hardware overview on page 13, "I/O device...
Page 9 Configuring safety digital base devices on page • Information about status signal names for safety digital devices added in Information about ABB Scalable I/O devices on page • Section Installing safety digital base devices on page 45 updated with information about safe I/O dual channel connection.
Page 10: Network Security
ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 11: Introduction
1 Introduction 1 Introduction General ABB Scalable I/O is a modular, compact, and scalable I/O system that consists of a digital base device, or a safety digital base device, which is the minimum configuration, and add-on devices. Up to four add-on devices can be controlled by each base device with maintained performance, and any combination of add-on devices is supported.
Page 12 1 Introduction Continued Features The important features of the ABB Scalable I/O devices are following: • Easy to install. • Easy to configure in RobotWare with support of the Plug & Produce interface. • Compact and scalable. • Can be mounted inside the controller and/or distributed outside.
Page 13: Hardware Overview
2.1 General system information ABB Scalable I/O devices ABB Scalable I/O is a modular, compact, and scalable I/O system that consists of base devices (digital or safety digital base device) and a number of various add-on devices (digital, analog and relay add-ons): Spare part no.
Page 14 Up to four add-on devices can be controlled by each digital base device with maintained performance, and any combination of add-on devices is supported. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 15 Up to four add-on devices can be controlled by each safety digital base device with maintained performance, and any combination of add-on devices is supported. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 16 Both digital base devices communicate with their connected add-ons via an optical interface. Communication between the two digital base devices must, however, be enabled through an EtherNet cable (daisy chaining). Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 17 The first safety digital base device communicates with the connected add-ons via an optical interface. Communication between the two safety digital base devices must, however, be enabled through an EtherNet cable (daisy chaining). Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 18: Base Devices
Location Connector Left side/description Right side/description X4 Logic power 2 - PWR 4 - PWR 1 - GND 3 - GND Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 19 Note Operating temperature +5…+ 65 °C Storage temperature -40…+70 °C Permissible relative humidity 10… 95% non- condensing Degree of protection IP20 Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 20 Reverse polarity protected Surge protected Internal delay time 0.5 ms Filter time 0 – 65 ms Programmable. Default value 5.5 ms Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 21 Connection may be established, but the validator has not completed an initial time coordination exchange. RED flashing One or more I/O connections has timed–out. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 22 NS LED is switched On green for approx. 0.25 seconds. NS LED is switched On red for approx. 0.25 seconds. NS LED is switched On green. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 23 Using sharp objects or pressing with force may damage the reset button. Note Factory reset can also be made remotely via RobotStudio, see Removing and resetting an I/O device configuration on page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 24: Safety Digital Base Device, Dsqc1042
Location Connector Left side/description Right side/description X4 Logic power 2 - PWR 4 - PWR 1 - GND 3 - GND Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 25 Service lifetime 20 years Technical data Dimensions and weight Description Data Note Dimension (Length x Width x 75x36x101 Height) Weight 117 g Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 26 15 - 30 V Type switch voltage 10 V Input current level Lo <1 mA Input current level Hi >2 mA typically 4 mA Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 27 (Red 100 ms, Green 100 ms, Red 100 ms) ous state. RED steady The device performs a self-test or is in error. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 28 LED color Description Remedy/cause Link/activity No link is established. GREEN steady Link is established. GREEN flashing There is activity on this port. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 29 Using sharp objects or pressing with force may damage the reset button. Note Factory reset can also be made remotely via RobotStudio, see Removing and resetting an I/O device configuration on page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 30: Add-On Devices
LED color Status DO 1-16 Digital outputs DI 1-16 Digital inputs Power GREEN steady Addressed. GREEN flashing Not addressed. RED flashing Boot. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 31 -40…+70 °C Permissible relative humidity 10… 95% non- condensing Degree of protection IP20 Digital outputs Description Data Note Rated current 500 mA Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 32 Max voltage 30 V Reverse polarity protected Surge protected Internal delay time 0.5 ms Filter time 0 – 65 ms Programmable. Default value 5.5 ms Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 33: Analog Add-On Device, Dsqc1032
The DSQC1032 device has the following status LEDs. LED label LED description LED color Status Power GREEN steady Addressed. GREEN flashing Not addressed. RED flashing Boot. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 34 100 kOhm typically Reverse polarity protected Surge protected Delay time Analog outputs Description Data Note Output range 0 – 10 V Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 35 Note Resolution 12 bits, 2.44 mV Inaccuracy 0.5% + 25 mV Min load impedance 1 kOhm Surge protected Short circuit protection Delay time 2 ms Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 36: Relay Add-On Device, Dsqc1033
LED color Status RO 1-8 Relay outputs DI 1-8 Digital inputs Power GREEN steady Addressed. GREEN flashing Not addressed. RED flashing Boot. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 37 Permissible relative humidity 10… 95% non- condensing Degree of protection IP20 Relay outputs Description Data Note Max switching voltage 230 VAC Max switching current Isolation Reinforced Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
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Page 39: Hardware Installation
3.1 General installation information Mounting The ABB Scalable I/O devices are designed to be mounted vertically on a mounting rail in an IP20 protected environment with normal air convention. The individual devices must be mounted side by side on the DIN rail, starting with the digital base device.
Page 40 3 Hardware installation 3.1 General installation information Continued Required installation space The Scalable I/O system is designed for normal air convention when the devices are mounted vertically. Forced air is needed if the devices are mounted horizontally. xx2200000942 Note To ensure that the maximum operating ambient temperature is not exceeded, a minimum of 30 mm space is recommended between the system and other components.
Page 41: Installing Digital Base Devices
The process power supply also powers the optical the logical power supply connector interface to the add-ons. may damage the device. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 42 Press the DIN bracket gently to the left and pull the device straight out. xx1700000276 Snap off the DIN bracket and refit it to the re- moved device. xx1600002039 Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 43 Leave the DIN bracket attached to the rail. xx1700000276 Remove the DIN bracket from the new device. xx1600002039 Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 44 The process power supply must always be supplied separately to each base device. CAUTION Connecting the process power supply in parallel or through the logical power supply connector may damage the device. Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 45: Installing Safety Digital Base Devices
The safety digital base devices, DSQC1042, are installed in the same way as the digital base devices. See Installing digital base devices on page Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 46 Setting up dual channel signals on page The following example shows how to connect a safe sensor to an input of the safe scalable I/O unit, and how to connect a safe switch to a safe output: Safe I/O Safety...
Page 47 Increasing this parameters will extend the time required for the SDI to switch from On to Off. Safety Input X Input channel Mode 2 (input, no dependency on test out) Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 48: Installing Add-On Devices
Installing add-on devices Action Note DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 49 If the device is not correctly inser- ted there is a risk that the optical communication between the devices does not work. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 50 DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off. Disconnect all connectors. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 51 Press the DIN bracket gently to the left and pull the device straight out. Leave the DIN bracket attached to the rail. xx1600002037 Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 53: Coil Neutralization
Clamping with an RC circuit R 100 ohm, 1W C 0.1 - 1 mF >500 V max. voltage, 125 V nominal voltage. +24 V DC xx0100000165 Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
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Page 55: Software Commissioning
4.1 Information about ABB Scalable I/O devices General To use the Scalable I/O devices, plug in the base device and the add-on devices to the controller through the Ethernet cable. Then configure the I/O devices using RobotStudio or the FlexPendant. For more information about I/O device...
Page 56 4 Software commissioning 4.1 Information about ABB Scalable I/O devices Continued When the set-up and configuration is done, see Application manual - Functional safety and SafeMove for instructions on how to work with the safety configuration. Note The network reaction time is carefully set to optimal for the safety digital base device.
Page 57: Connecting The Ethernet/Ip Network
EtherNet/IP Adapter more configuration possibilities are available. For more information see Application manual - EtherNet/IP Scanner/Adapter. For more information about network connections on OmniCore, see Operating manual - Integrator's guide OmniCore. Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 58: Configuring Scalable I/O Devices Using Robotstudio
The Safety services grant is mandatory for configuration of safe digital base devices. Note A maximum of 4 safe scalable I/O devices can be used at the same time with an OmniCore controller. When the I/O device is configured using Plug & Produce interface, it requires minimal user interaction.
Page 59 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued In the I/O System tree, right-click the I/O device and select Configure Device. xx2100000063 4 The Configure Device dialog is displayed. xx2100000065 Complete the following fields: • Configure as new device: Enter the name of the I/O device.
Page 60 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued • Create new I/O signals using name prefix: Enter the signal prefix to be used in signal names. Not mandatory. Note If this field is left empty, no signals will be added to the configuration.
Page 61 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued In the I/O System tree, right-click the I/O device to be updated and select Configure Device. xx2100000079 4 The Configure Device dialog is displayed. xx2100000081 Complete the following fields: •...
Page 62 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued 5 Restart the controller. Replacing a broken I/O device When a base I/O device is damaged, broken or faulty, it should be replaced. Note If a faulty add-on I/O device is replaced with another add-on I/O device of the same type, there is no need to update the configuration of the base I/O device.
Page 63 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued 4 The Configure Device dialog is displayed. xx2100000083 Complete the following fields: • Configure as new device: Shows the new I/O device that will replace the faulty one. •...
Page 64 Existing ABB Scalable I/O configurations found on the controller can be inherited by new ABB Scalable I/O devices. This means that devices can be created in the controller ahead of time without access to the physical device. This also extends to simulated devices that also can be turned into physical devices by configuring a new ABB Scalable I/O device using the simulated device configuration.
Page 65 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued 4 The Configure Device dialog is displayed. xx2100000085 Complete the following fields: • Configure as new device: Shows the new I/O device that will replace the existing and inherit its configuration.
Page 66 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued Removing and resetting an I/O device configuration Use this function to remove a configuration and reset the device to factory default. 1 Start RobotStudio and connect to the OmniCore controller. Request write access.
Page 67 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued 3 The Remove Configuration dialog is displayed. xx2100000087 Select OK. The I/O device is removed. 4 Restart the controller. Identifying an I/O device When there are multiple I/O devices in the controller, it is important to identify the physical I/O device for any device update, signal connection or troubleshooting.
Page 68 4 Software commissioning 4.3 Configuring Scalable I/O devices using RobotStudio Continued 2 In the I/O System tree, right-click the target I/O device to be identified and select Identify. xx2100000077 3 The PWR (Power), MS (Module status) and NS (Network Status) LED of the physical base I/O device flashes to identify the I/O device in the controller.
Page 69: Configuring Scalable I/O Devices Using The Flexpendant
4 Software commissioning 4.4 Configuring Scalable I/O devices using the FlexPendant 4.4 Configuring Scalable I/O devices using the FlexPendant General This section describes the recommended working procedure when installing and configuring ABB Scalable I/O devices using the FlexPendant. For information about configuration using RobotStudio, see...
Page 70 4 Software commissioning 4.4 Configuring Scalable I/O devices using the FlexPendant Continued 4 The I/O Modernization window is displayed. xx2100000101 Enter the device name in the Configure New Device option, and then tap Apply. 5 Tap OK to the question The changes will not take effect until the controller is restarted.
Page 71 4 Software commissioning 4.4 Configuring Scalable I/O devices using the FlexPendant Continued 3 The I/O Modernization window is displayed. xx2100000098 Enter the device name in the Update device option, and then tap Apply. 4 The I/O device is configured and a restart is required. Tap OK.
Page 72: Configuring Safety Digital Base Devices
The Safety services grant is mandatory for configuration of safety digital base devices. Recommended work process In order to use the safety digital base device in your Scalable I/O configuration, the following work process is recommended: • Install the safety digital base device, see...
Page 73 SDI_1_- SDI_2_+ SDI_2_- 2 (CH2) SDI_3_+ SDI_3_- SDI_4_+ SDI_4_- 3 (CH3) SDI_5_+ SDI_5_- SDI_6_+ SDI_6_- 4 (CH4) SDI_7_+ SDI_7_- SDI_8_+ SDI_8_- Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 74 Verifying parameters in the ABB Safety Configuration Report When configuring a safety digital base device, a set of parameters are written to the safety controller configuration and can be viewed in the ABB Safety Configuration Report. These parameters are expected to be verified in the report with the following values:...
Page 75 If the status signal for the input/output channel is set to 0 (ALARM), perform the following checks: 1 Make sure that the cables are connected properly at both ends. 2 If the problem persists, replace the cables. Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 76: Firmware Upgrade
Firmware upgrade is not available for Safe digital base devices or for attached Add-ons. 1 Set the OmniCore controller in manual mode. 2 If the device is in the running state, deactivate Scalable I/O on the FlexPendant: a On the start screen, tap I/O, and then select I/O Devices from the menu.
Page 77 4 Select the I/O device and and tap Firmware Update. Note Firmware upgrade is not possible if the state of the selected I/O device is Running. Continues on next page Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 78 The firmware is upgraded and a message is displayed. Note The Upgrade button is enabled only if a new version is detected either in the default firmware path or in a browsed path. Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 79: Index
76 Scalable I/O, 11 I/O device, 11 updating I/O device, 60 updating existing I/O device, 60 identify I/O device, 67 upgrade firmware, 76 industrial network Application manual - Scalable I/O 3HAC070208-001 Revision: F © Copyright 2019-2022 ABB. All rights reserved.
Page 82 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2019-2022 ABB. All rights reserved. Specifications subject to change without notice.

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