ABB DressPack IRB 6700 Product Manual
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ABB DressPack IRB 6700 Product Manual

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DressPack/SpotPack IRB 6700

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Summary of Contents for ABB DressPack IRB 6700

  • Page 1 ROBOTICS Product manual DressPack/SpotPack IRB 6700...
  • Page 2 Trace back information: Workspace R17-2 version a11 Checked in 2017-09-20 Skribenta version 5.1.011...
  • Page 3 Product manual DressPack/SpotPack IRB 6700 IRC5 Document ID: 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Fitting the cable packages IRBDP MH6 UI and IRBDP SW6 UI (Lean ID) .... Inspection, DressPack lower arm ................. Inspection, DressPack upper arm ................. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 6 Spare parts Introduction ...................... DressPack cable package IRBDP SW6 LE ............. DressPack cable package IRBDP SW6 UI .............. DressPack cable package IRBDP MH3 UI .............. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 7 7.10 7th axis to base ....................7.11 DressPack floor ....................7.12 Customer signal/power ..................7.13 Water and air unit ....................Circuit diagrams Circuit diagrams ....................Index Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 8 This page is intentionally left blank...

  • Page 9: Overview Of This Manual

    • repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
  • Page 10 DressPack floor on page 132. The section is also clarified, information about connections etc. is referred to the circuit diagram Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 11 • Added information about IRB 6700Inv. Published in release R17.2. The following updates are done in this revision: • Updated list of applicable standards. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 12: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 13 Operating manual - IRC5 Integrator's guide • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Troubleshooting IRC5 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 14: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 15: Product Name Principles

    The main parts are integrated within the robot structure. External DressPack The main parts are routed outside, on the robot structure. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 16 / Lower arm DressPack section / External routing • IRBDP SW 2 CE = IRB DressPack / Spot welding application / Generation 2 / Continuos DressPack section / External routing Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 17: Safety

    Specific safety information, pointed out in the procedures. How to avoid and eliminate the danger is either described directly in the procedure, or in specific instructions in the section Safety related instructions on page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 18: General Safety Information

    This section describes actions which may be taken to remedy or avoid dangers. • fire extinguishing • safe use of the teach pendant or jogging device Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 19: Safety In The Robot System

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. Related information...
  • Page 20 Product specification for the robot Load diagrams workpieces Configuration of safety mod- Application manual - Functional safety ule (requires Functional safety and SafeMove options) Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 21: Protective Stop And Emergency Stop

    1.2.3 Protective stop and emergency stop 1.2.3 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 22: Safety Risks

    ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the robot system.
  • Page 23 With a higher environment temperature, more surfaces on the manipulator will get HOT and may also result in burns. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 24 For example, attempting to open the balan- cing device is potentially lethal! Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 25: Caution - Hot Parts May Cause Burns

    Do not put anything on hot metal surfaces, e.g. paper or plastic. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 26: Safety Risks Related To Tools/Work Pieces

    Unauthorized modifications of the originally delivered robot are prohibited. Without the consent of ABB it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength could be affected.

  • Page 27: Safety Risks Related To Pneumatic/Hydraulic Systems

    Dump valves should be used in case of emergency. • Shot bolts should be used to prevent tools, etc., from falling due to gravity. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 28: Safety Risks During Operational Disturbances

    If the working process is interrupted, extra care must be taken due to risks other than those associated with regular operation. Such an interruption may have to be rectified manually. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 29: Risks Associated With Live Electric Parts

    The external voltage connected to the controller remains live even when the robot is disconnected from the mains. • Additional connections. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 30 Tools, material handling devices, etc., may be live even if the robot system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 31: Safety Actions

    Robot motion in the Product specification). Also consider the maximum possible impact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 32: Fire Extinguishing

    1.2.5.2 Fire extinguishing 1.2.5.2 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the robot or controller! Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 33: Emergency Release Of The Robot Arm

    When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot arm. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 34: Brake Testing

    3 Inspect and verify that the axis maintains its position. If the robot does not change position as the motors are switched off, then the brake function is adequate. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 35: Risk Of Disabling Function "Reduced Speed 250 Mm/S

    Do not change Transm gear ratio or other kinematic system parameters from the FlexPendant or a PC. This will affect the safety function "Reduced speed 250 mm/s". Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 36: Enabling Device And Hold-To-Run Functionality

    How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 37: Work Inside The Working Range Of The Robot

    Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 38: Signal Lamp (Optional)

    The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 39: Safety Signals And Symbols

    ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. xx0200000023 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 40 NOTE Describes important facts and conditions. xx0100000004 Describes where to find additional information or how to do an operation in an easier way. xx0100000098 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 41: Safety Symbols On Product Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 42 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 43 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 44 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 45 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 46 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 47: Safety Related Instructions

    The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the robot before pressing the start button. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 48: Danger - First Test Run May Cause Injury Or Damage

    Pay special attention to the function of the part that previously was serviced. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before the first test run. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 49: Warning - The Brake Release Buttons May Be Jammed After Service Work

    If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes! Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 50: Danger - Make Sure That The Main Power Has Been Switched Off

    Switch off the main switch on the Drive Module. xx0600002783 K: Main switch, Drive Module Switch off the main switch on the Control A: Main switch, Control Module Module. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 51: Warning - The Unit Is Sensitive To Esd

    Location of wrist strap button The location of the wrist strap button is shown in the following illustration. IRC5 xx1300000856 Wrist strap button Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 52 1 Safety 1.4.5 WARNING - The unit is sensitive to ESD! Continued Spot welding cabinet xx1600000253 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 53: Warning - Safety Risks During Handling Of Batteries

    Use safety glasses when handling the batteries. In the event of leakage, wear rubber gloves and chemical apron. In the event of fire, use self-contained breathing apparatus. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 54: Warning - Safety Risks During Work With Gearbox Lubricants (Oil Or Grease)

    Possible pressure build-up in gearbox Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 55 The magnetic oil plugs will take care of any remaining metal Contaminated oil in chips. gear boxes Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 56 This page is intentionally left blank...

  • Page 57: Installation

    The installation chapter is divided in the following sections: • Fitting DressPack cable package attachments • Fitting DressPack cable packages • DressPack floor cable • Water and air unit Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 58: Overview

    2.2 Overview General Installing, programming and operating the ABB DressPack/SpotPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.

  • Page 59: Fitting Dresspack On An Irb 6700Inv

    See Product manual - IRB 6700Inv, position, use the service stops. section 4.2.4 Service stops. Remove the two service stops from their parking position. xx1700000067 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 60 It is now possible to move axis 2 from +15° - -35°. Continue to accurate section describing the fitting of DressPack. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 61 Always use the transportation lock screw and sleeve to lock the lower arm at transportation, turning and floor standing. xx1700000347 xx1600002114 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 62 Fit the service stops in their parking position. xx1700000067 See product manual for information about lifting, See Product manual - IRB 6700Inv. rotating and securing the robot to the foundation. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 63: Fitting The Cable Package Attachments

    Spare part Spare part number Note Material set cable package See Product manual, spare IRBDP MH3 UE parts - IRB 6700. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 64 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx1400000090 Insert Tube Cover and tube guiding ring Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 65 Screw dimension: • M6x16 8.8-A2F (3 pcs) Insert the tube into the arm tube and fit it into the insert. xx1400000092 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 66 Make sure that the tube is fitted correctly in both ends, when fitting the cover. xx1200000045 Screw dimension: • M6x16 8.8-A2F (3 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 67 Only valid with upper arm extension! Lock screws with locking liquid, Loctite 243. Fit the bracket right on the arm extension. xx1400000218 Screw dimension: • M8x16 8.8-A2F (2 pcs) Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 68: Fitting Attachments Of The Irbdp Mh3 Li

    - IRB 6700. Consumables Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 For locking screws, securing brackets etc. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 69 See figure! xx1400000219 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 70 Remove the plastic plugs (if any) and fit the Lock screws with locking liquid, Loctite mounting plate axis 3. 243. xx1200000115 Screw dimension: • M10x16 8.8-A3F (2 pcs) Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 71: Fitting Attachments Of The Irbdp Sw6 Le (Lean Id)

    Material set cable package Spare part number is spe- IRBDP SW6 LE. cified in: • Spare parts on page 221. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 72 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 73 IRB 6700 -2.60, -2.65, -2.85, -3.05. See figure above for the other variants! Screw dimension: • M10x16 8.8-A3F (4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 74 Lock screws with locking liquid, Loctite 243. cable guide. xx1300000544 Cable fixing bracket. xx1400001148 Cable guide Screw dimension: • M8x25 8.8-A2F (2 pcs) + washers Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 75 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. lower bracket. xx1200000022 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 76 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. bracket on the arm house. xx1200000024 Screw dimension: • M8x16 8.8-A2F (2 pcs) Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 77: Fitting Attachments Of The Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)

    Material set cable package Spare part number is spe- IRBDP SW6 UI. cified in: • Spare parts on page 221. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 78 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 79 Only valid with upper arm extension! Lock screws with locking liquid, Loctite 243. Fit the extension plate. xx1400000218 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 80 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx1400000090 Insert Tube Cover and tube guiding ring Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 81 Mount the two parts of the tube guiding ring. xx1200000162 Screw dimension: • Pan head screw ST3.5x16 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 82 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. upper arm bracket. xx1400000204 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 83 Fit an attachment screw with washer in the middle hole of the ball joint housing lower part. xx1200000152 Screw dimemsion: • M6x12 8.8-A2F, Hex socket head cap screw + washer Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 84: Fitting The Process Turning Disc

    Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 217. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 85 IRB 6700 - 200/2.60, - 155/2.85. Remove the nine M10 screws and three washers, that secure the process turning disc. xx1400001394 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 86 IRB 6700 - 300/2.70 M10x25 21 pcs 21 pcs 70 Nm IRB 6700 - 245/3.00 M10x25 21 pcs 21 pcs 70 Nm Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 87 Secure the process turning disc with its Screw dimension: M10x25, Steel 12.9 attachment screws and washers. Gleitmo 603, (9 pcs) Washers: (3 pcs) xx1400001394 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 88 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 89: Fitting Dresspack Cable Packages

    Art. no. Note Cable package IRBDP MH3 Spare part number is spe- cified in: • Spare parts on page 221. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 90 The cable package is sensitive to mechanical damage. They must be handled with care, especially the connectors, in order to avoid damaging them. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 91 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 92 Tightening torque, brass couplings 3/8": 17Nm CAUTION Do not tighten the brass couplings for water and air with excessive force. xx1400000225 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 93 Only valid with upper arm extension! Secure the cable package to the bracket right on the arm extension, with a strap. xx1400001147 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 94 Attachment screws, M8x16 8.8-A2F (4 pcs) The gripping clamp at the front shall be fit- ted on equipment customers are using. xx1400000099 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 95: Fitting The Cable Package Irbdp Mh3 Li

    Art. no. Note Cable package IRBDP MH3 Spare part number is spe- cified in: • Spare parts on page 221. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 96 They must be handled with care, especially the connectors, in order to avoid damaging them. Remove the rear cover plate. xx1400000080 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 97 Fit the customer plate. xx1400001146 Screw dimension: • M6x16 8.8-A2F (4 pcs) Fit the adapter complete to the customer plate. xx1400001140 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 98 Fit the cable package bracket to the frame. Lock screws with locking liquid, Loctite 243. xx1400000193 Screw dimension: • M6x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 99 Fit the straps (securing the cable harness to the side bracket) and velcro strap. xx1200000047 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 100 Screw dimension: • M6x16 8.8-A2F (1+1 pcs) Attach the rubber clamp with bracket on top of the upper arm. xx1400000085 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 101 2.6.2 Fitting the cable package IRBDP MH3 LI Continued Action Note Fit the connection plate to the mounting plate axis-3. xx1400000086 Screw dimension: • M10x25 8.8-A3F (2 pcs) Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 102: Fitting The Cable Package Irbdp Sw6 Le (Lean Id)

    Required tools and equipment Equipment, etc. Art. no. Note Standard toolkit Content is defined in section Standard toolkit on page 217. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 103 IRBDP SW6 LE safely rest over the upper arm, while the lower end is being fitted. Remove the rear cover plate (if not already removed). xx1400000197 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 104 Customer plate Right Process plate Fit the customer plate and process plate. xx1400001145 Screw dimension: • M6x16 8.8-A2F (4+4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 105 2 Weld connector 3 Hoses and remaining cables Note Make sure that cables and hoses are not twisted through the hole. xx1400000198 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 106 Fit the R1.CP/CS cable to the customer plate. xx1400001142 Secure the R1.CP/CS connector. xx1400001143 Screw dimension: • M6x25 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 107 • M6x16 8.8-A2F (2 pcs) Refit the straps (securing the cable harness to the side bracket) and velcro strap. xx1200000047 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 108 A change of position of the two clamp in- serts may result in serious damage to the cable package! xx1400000221 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 109 M6x40 8.8-A2F (2 pcs) Fit the connection plate. Lock screws with locking liquid, Loctite 243. xx1400000194 Screw dimension: • M10x25 8.8-A3F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 110 2.6.3 Fitting the cable package IRBDP SW6 LE (Lean ID) Continued Action Note Fit the velcro straps at the cable guide and around the cable harness. xx1200000048 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 111: Fitting The Cable Packages Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)

    See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 112 This is best done following this order: 1 Cables (excluding weld cables) 2 Hoses 3 Weld cables Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 113 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx1400001150 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 114 See figure! Note Make sure the pins are pushed all the way into connector. Note xx1300000835 Detent xx1400000216 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 115 Connect the weld cable. xx1200000075 Fit the weld connector to the mounting plate. xx1200000089 Screw dimension: • M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 116 Secure the cable package in the ball joint housing on the upper arm bracket. xx1400000206 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 117 M6x12 8.8-A2F, hex socket head cap screw (1+1 pcs) Secure the cable package in the ball joint housing on the wrist. xx1400000207 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 118 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 119 This is done to prevent the protection hose from wear. See figure! xx1400000224 If required, adjust the position of the pro- tective sleeve. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 120: Inspection, Dresspack Lower Arm

    For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 121: Inspection, Dresspack Upper Arm

    Make sure all cables and hoses move smoothly together during operation. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 122 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 123: Expected Lifetime Of The Integrated Dresspack Cable Package

    DressPack exits axis-4, bending backward of axis-3 shall not occur when axis-2 is bent to its far back position. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 124: Dresspack Adjustments

    Fit the cables with the enclosed straps on the bracket. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 125: Inspection During Programming And Test-Running

    Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 126 If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack install- arm on page 120 ation, it must be reinspected. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 127: Dresspack Arm Load Parameters

    If the mounting is changed, the X, Y and Z values must be changed correspondingly. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 128 IRB 6700 - 175/3.05 10.8 1.123 0.211 0.200 IRB 6700 - 150/3.20 10.8 1.123 0.211 0.200 IRB 6700 - 200/2.60 0.693 0.200 0.200 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 129 IRB 6700 - 200/2.60 10.3 -0.550 0.550 IRB 6700 - 155/2.85 10.3 -0.550 0.550 IRB6700-300/2.7 10.3 -0.550 0.550 IRB6700-245/3.0 10.3 -0.550 0.550 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 130 (for example IRBDP MH6 - Material handling), the arm loads must be changed manually. Note No tooldata is set as default. This must be set manually. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 131 Remove the cable package. Make the Load Identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page 131. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 132: Dresspack Floor

    Circuit diagram - DressPack 3HAC044246-002 6700 Circuit diagram - SpotPack SWC 3HAC026208-001 Valid for all robots without IRC5 M2004 PROFINET. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 133 ON and OFF may cause the cables/hoses to move slightly. They may require additional clamping to avoid damage caused by these move- ments. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 134 If used, connect the resolver cable to the See circuit diagram and the Spare parts robot base and to the stationary/pedestal on page 221 chapter. gun. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 135: Inspection, Dresspack Floor

    Make sure that no cables or hoses rub against any sharp corners which might damage them. Make sure all connection points are well tightened and sealed in order to avoid leaks. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 136: Water & Air Unit

    Parameter Value Water operating pressure Max. 0.6 MPa / 87 PSI Air operating pressure Max. 1.0 MPa / 145 PSI Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 137 Keep the screws! They will be reused when fit- ting the water and air unit on the top cover. xx1300002322 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 138 Fit the water and air unit to the brackets with its attachment screws (Fastite). xx1300002325 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 139 Depending on option selected: • Second water return Note! Only the position of this connection is shown in the figure! • Regulated air Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 140 (A). CAUTION Do not tighten the brass couplings for water and air with excessive force. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 141 Parts: • H: Bulkhead fitting • I: Outer part of bulkhead fitting Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 142 If second water return or regulated air is with Proc 4 on the robot. used. Secure all connectors. See Tightening torques in section Screw joints on page 213. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 143: Return Water Flow Control

    The red adjusting knob is placed on the scale of the Flow control valve to the required on the back of the Water and Air set flow. unit. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 144: Return Water Flow Switch Setting

    • Process Signals window Refit the grommet on the flow switch. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 145 Put back the red adjusting knob on the back This level shall be higher than the alarm of the Water and Air unit. level. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 146: Setting Of Air Pressure Switch (Only Applicable To Type S)

    All settings are completed. Zero Clear Func- Press UP and DOWN buttons simultaneously tion for about 2 seconds, under atmospheric pres- sure. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 147 Pre-set values Parameter Pre-set value Unit specification Hysteresis mode Normally open Response time 24 ms High pressure P_1 0.5 MPa Low pressure P_2 0.05 MPa Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 148: Setting Of Electrical Proportional Valve (Option)

    UP and DOWN keys. to 10 VDC input signal. When finished press the SET key. P_1 is indicated on LED. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 149 24 V, has to be set manually. This is most easily done by simulating input gx_air_ok. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 150 This page is intentionally left blank...

  • Page 151: Maintenance

    Read the chapter Safety on page 17 before performing any service work! Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 152: Maintenance Schedule And Component Life

    A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
  • Page 153 3 Maintenance 3.2.1 Maintenance schedule Continued Interval Action Every third month Inspection After changing movement pattern Inspection Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 154: Inspection Activities Spotpack

    Re-adjust the assembly after installation. other structure. Especially check any cable/hose package at the robot wrist. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 155 Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 156: Preventive Inspection, Dresspack Upper Arm

    3.3.2 Preventive inspection, DressPack upper arm Location of DressPack upper The figure shows the cable package IRBDP MH3 UE. xx1300002307 Insert Bracket right Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 157 Make sure that the DressPack is not con- If required, clean as detailed in section taminated. Cleaning, DressPack upper arm on page 162. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 158 • Installation chapter (non-standard for tightness. tightening torques) or • standard tightening torque table (standard tightening torques). Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 159 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 160: Preventive Inspection Of Water And Air Unit

    Check that the Water and air unit is not Clean if required as detailed in section contaminated. Cleaning, Water and air unit on page 163. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 161 Close the hand operated ball valve for water outlet. While the system is under pressure, check Retighten if necessary! if there are any leaks. Reset the system. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 162: Cleaning Activities

    If the harness is not cleaned sufficiently, breakage of the protective hose may result. Clean the slide sleeves of any sort of con- tamination. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 163: Cleaning, Water And Air Unit

    Note Peridically inspect the resin bowl for cracks or If found, replace the bowl with a other deterioration. new one. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 164 Replace if the filter element is broken. Replacement of the air filter is de- tailed in section Replacement of Air filter element on page 206. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 165: Repair

    Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures.

  • Page 166: Dresspack Cable Package

    Spare part number Note Cable package IRBDP MH3 Spare part number is spe- cified in: • Spare parts on page 221. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 167 They must be handled with care, especially the connectors, in order to avoid damaging them. Open the velcro strap on the bracket right. xx1400000097 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 168 Open the velcro strap on the mounting plate. xx1400000096 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 169 Use this procedure to refit the cable package IRBDP MH3 UE. Action Note How to fit the cable package IRBDP MH3 UE, see section Fitting the cable package IRBDP MH3 UE on page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 170: Replacing The Cable Package Irbdp Mh3 Li

    4.2.2 Replacing the cable package IRBDP MH3 LI Location The cable package IRBDP MH3 LI, is located as shown in the figure. xx1400000075 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 171 The cable package is sensitive to mechanical damage. They must be handled with care, espe- cially the connectors, in order to avoid dam- aging them. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 172 A2F (2 pcs) B R1.CP/CS connector Remove the R1.CP/CS connector. xx1400001149 Disconnect the rest of the connectors from the customer plate. xx1400000081 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 173 2 Signal cables xx1400000088 Unscrew the attachment screws that holds the rubber clamp with bracket on the lower bracket. xx1400000083 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 174 Unscrew the attachment screws that holds the rubber clamps with bracket on top of the arm housing. and on the connection plate. xx1400000085 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 175 Use this procedure to refit the cable package IRBDP MH6 LI. Action Note How to fit the cable package IRBDP MH6 LI, see section Fitting the cable package IRBDP MH3 LI on page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 176: Replacing The Cable Package Irbdp Sw6 Le (Lean Id)

    Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 217. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 177 Remove the rear cover. xx1400000197 Disconnect connectors at the base. xx1400000212 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 178 Unscrew the attachment screws of the cable bracket. xx1400000193 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 179 IRBDP SW6 LE. The connec- tion plate is part of IRBDP SW6 LE. xx1400000214 Unscrew the attachment screws that holds the connection plate. xx1400000194 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 180 Remove the housing upper part of the ball joint housing on top of the upper arm. xx1200000055 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 181 Note How to fit the cable package IRBDP SW6 LE, see section Fitting the cable package IRBDP SW6 LE (Lean ID) on page 102. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 182: Replacing The Cable Packages Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)

    See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 183 Remove the housing, upper part, of the ball joint housing on the wrist cover. xx1400000215 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 184 Remove the upper end of the cable harness from the open ball joint housings and put it on the floor. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 185 Remove the cable strain relief from the weld connector. xx1200000058 Attachment screws: M5x25 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 186 Note There will be cable grease on the cable package! Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 187 UI and IRBDP SW6 UI, is described in section Fitting the cable packages IRBDP MH6 UI and IRBDP SW6 UI (Lean ID) on page 111. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 188: Replacing The Protection Hose Irbdp Sw6 Ui And Irbdp Mh6 Ui

    Consumables Equipment, etc. Art. no. Note Cable grease 3HAC14807-1 Optitemp RB 1 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 189 Let the cable package stay fitted in the ball joint housing on the upper arm tube during this procedure. Action Note Remove the hose clamp securing the cable and hose retainer. xx1200000159 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 190 1 Cables with the smallets connectors 2 Hoses 3 Cables with the biggest connectors. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 191 Open the ball joint housing at the upper arm tube. xx1400000206 Remove the clamp jaw. xx1400000347 Open the hose clamps securing the cable and hose retainer. xx1400000348 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 192 Put some cable grease on cables and hoses on the area where they run through the protection hose and hose reinforcement funnel. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 193 Secure the cable and hose retainer with the hose clamp. xx1400000348 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 194 Lift the cable package up and put the clamp jaw in the ball joint housing. xx1400000352 Fit the upper part of the ball joint housing. xx1400000206 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 195 Fit the other half and secure the hose rein- forcement funnel with the hose clamps. xx1400000351 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 196 This is an example showing the Paracom cable harness. If in doubt check the posi- tions on a cable and hose retainer that still is fitted. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 197 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 198: Water & Air Unit

    Standard toolkit, 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 217. Circuit diagram 3HAC026208-001 SpotPack Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 199 Unscrew the four attachment screws holding the air supply circuit and remove it. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 200 Turn on the hand operated air valve on the air sup- The hoses at the robot will be ply circuit. compressed. See if there are any leakages. Tighten if there is leakage. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 201: Replacement Of Water-In Circuit

    Standard toolkit, 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 217. Circuit diagram 3HAC026208-001 SpotPack Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 202 Connect the hose of the workshop water supply to the Water-in circuit. Turn on the water supply to the Water and Air unit. Check for leakages. Tighten if there are any leaks. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 203: Replacement Of Water-Return Circuit

    Turn off the water supply to the Water and Air unit. Turn off the shop water drain from the Water and Air unit. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 204 Tighten the locking nut, at the shop floor side. Only if the option Second water return has been selected. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 205 Wait a couple of minutes and check for leakage. Tighten if there is any leakage. Turn on the shop water drain. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 206: Replacement Of Air Filter Element

    Fit the new filter element by inserting it to the de- flector concave. Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 207 Check that the lock button has the assembly 45° (right or left) until the lock button tossed up! is tossed up to fit the bowl assembly. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 208 This page is intentionally left blank...

  • Page 209: Decommissioning

    Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 210 This page is intentionally left blank...

  • Page 211: Reference Information

    6.1 Introduction 6 Reference information 6.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 212: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 213: Screw Joints

    UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
  • Page 214 Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 215 Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 216: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 217: Toolkits, Dresspack/Spotpack

    (HAN EE) 0999 000 0059 Insertion tool for pins and sockets Art. no. from Harting (HAN DD and HAN Stripping pliers Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 218 09 99 000 0001 Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 219: Lifting Accessories And Lifting Instructions

    This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 220 This page is intentionally left blank...

  • Page 221: Spare Parts

    Installation, Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is described in its own technical documents. Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 222: Dresspack Cable Package Irbdp Sw6 Le

    200/2.60 155/2.85 300/2.70 245/3.00 3HAC046476-001 Paracom 3HAC046476-002 Paracom Servo Gun 3HAC046477-001 Parabus Com 3HAC046477-002 Parabus Com Servo Gun 3HAC046478-001 Paramulti 3HAC046478-002 Paramulti Servo Gun Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 223: Dresspack Cable Package Irbdp Sw6 Ui

    Parabus Com Servo Gun 3HAC046483-004 Parabus Com Servo Gun Long 3HAC046484-001 Paramulti 3HAC046484-002 Paramulti Long 3HAC046484-003 Paramulti Servo Gun 3HAC046484-004 Paramulti Servo Gun Long Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 224: Dresspack Cable Package Irbdp Mh3 Ui

    205/2.80 175/3.05 150/3.20 200/2.60 155/2.85 300/2.70 245/3.00 3HAC046861-001 Paracom 3HAC046861-002 Paracom Long 3HAC046862-001 Parabus Com 3HAC046862-002 Parabus Com Long 3HAC046863-001 Paramulti 3HAC046863-002 Paramulti Long Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 225: Product Manual - Dresspack/Spotpack Irb 6700

    This section describes the spare parts for DressPack cable package IRBDP MH6 Spare part number 235/2.65 205/2.80 175/3.05 150/3.20 200/2.60 155/2.85 300/2.70 245/3.00 3HAC046547-001 Paracom 3HAC046548-001 Parabus Com 3HAC046549-001 Paramulti Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 226: Dresspack Cable Package Irbdp Mh6 Ui

    205/2.80 175/3.05 150/3.20 200/2.60 155/2.85 300/2.70 245/3.00 3HAC046550-001 Paracom 3HAC046550-002 Paracom Long 3HAC046551-001 Paracom Com 3HAC046551-002 Paracom Bus Long 3HAC046552-001 Paramulti 3HAC046552-002 Paramulti Long Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 227: Sub Cables

    FB axes 3-6 3HAC035762-001 FB axes 3-6 Long 3HAC046533-001 CBUS axes 3-6 3HAC035765-001 CBUS axes 3-6 Long 3HAC034204-001 Ethernet Upper arm 3HAC034204-002 Ethernet Upper arm, long Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 228: Wear Parts

    Hose reinforcement funnel xx1400001982 3HAC042483-001 Delivered complete (both parts). Clamp insert xx1400001400 3HAC14290-1 Delivered complete (both parts). Middle jaw xx1400001399 Continues on next page Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 229 7 Spare parts 7.8 Wear parts Continued Spare part number Illustration Note 3HAC035251-001 Cable & hose retainer 60 xx1400001398 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 230: Connection Kits

    CP/CS Proc 1 on base 3HAC16667-1 Weld, Proc axis 6 3HAC043502-001 CP/CS/CBUS Ethernet, Proc axis 3 3HAC048464-001 CP/CS/CBUS Ethernet, Proc axis 6 3HAC043503-001 7th axis on base 3HAC023441-001 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 231: 7Th Axis To Base

    The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. Spare parts Spare part Spare part number Note 7th axis, serial cable 3HAC023278-001 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 232: Dresspack Floor

    Process cable to stat gun 3HAC025117-002 15 m Process cable to stat gun 3HAC025117-003 22 m Process cable to stat gun 3HAC025117-006 30 m Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 233: Customer Signal/Power

    30 m Parallel Harness - Profinet 3HAC031924-001 Harness - Profinet 3HAC031924-002 15 m Harness - Profinet 3HAC031924-003 22 m Harness - Profinet 3HAC031924-004 30 m Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 234: Water And Air Unit

    Air hose if E/P valve 3HAC16845-4 Black Hose water and air unit (3 pcs) 3HAC16845-1 Orange Hose water and air unit (3 pcs) 3HAC16845-5 Black Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.

  • Page 235: Circuit Diagrams

    Circuit diagram - DressPack 6700 3HAC044246-002 Circuit diagram - SpotPack SWC IRC5 M2004 3HAC026208-001 Circuit diagram - SpotPack SWC IRC5 Design 3HAC044736-001 2014 PROFINET Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 236 This page is intentionally left blank...

  • Page 237: Index

    39 controller cabinet, 50 safety zones, 23 control module, 50 screw joints, 213 drive module, 50 signal lamp, 38 signals safety, 39 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 238 Index steel three-position enabling device, 36 disposal, 209 symbols validity and responsibility, 19 safety, 39 weight testing robot, 216 brakes, 34 Product manual - DressPack/SpotPack IRB 6700 3HAC044270-001 Revision: F © Copyright 2014-2017 ABB. All rights reserved.
  • Page 240 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc.

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