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Sealey VSE5939 Instructions
Sealey VSE5939 Instructions

Sealey VSE5939 Instructions

Timing tool set for hyundai 1.6d belt drive

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
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1. SAFETY
IMPORTANT! These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions
or a proprietary manual to establish the correct procedure and data.
WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey stockist.
WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when
using tools.
WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause damage
to the engine.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator / user
must apply caution and common sense (good practical sense).
8
DO NOT use tools if damaged.
8
DO NOT attempt to start or move a vehicle whilst in gear and with timing devices fitted.
9
Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9
Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9
When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.
9
Keep children and unauthorised persons away from the work area.
9
Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9
Account for all tools, parts and components being used. DO NOT leave these in or near the engine.
9
Return tools to suitable storage after use.
9
When not in use, store in a safe, dry childproof place.
2. INTRODUCTION
Suitable for 1.6CRDi belt drive diesel engines. Contains the essential tools required during timing belt replacement and timing checks.
3. CONTENTS
© Jack Sealey Limited
TIMING TOOL SET FOR HYUNDAI 1.6D BELT
DRIVE
MODEL NO:
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Wear safety
gloves
footwear
Original Language Version
VSE5939
Wear protective
clothing
PART
DESCRIPTION
NUMBER
VSE5939-01
Crankshaft Locking
Tool
VSE5939-02
Camshaft Locking
Tool
VSE5939-03
Camshaft Sprocket
Holding Tool
VSE5939-04
Tensioner Pulley
Holding Tool
VSE5939-05
Tensioner Locking
Pin
OEM NUMBER
09240-2U100
09240-2U300
09240-2U400
09240-2U500
N/A
VSE5939
Issue 1
07/07/22

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Summary of Contents for Sealey VSE5939

  • Page 1 VSE5939 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 5.1.10. Rotate the camshaft sprocket until the sprocket timing marks are aligned with the timing marks on the cylinder head. (fig.3) 5.1.11. Fit the VSE5939-04 Tensioner Pulley Holding Tool and turn the tensioner pulley anti-clockwise and lock into place with the VSE5939-05 Tensioner Locking Pin. 5.1.12. Remove the Tensioner Pulley Holding Tool. 5.1.13. Remove the timing belt.
  • Page 3 Rotate the crankshaft through two revolutions clockwise, ensure the belt tensioner pointer is aligned with the notch. 5.2.15. Ensure the VSE5939-02 Camshaft Locking Tool can be inserted easily. If it cannot be inserted easily the timing procedure will need to be repeated.