Table Of Contents - Bosch ABS M4 Kit Manual

Table of Contents

1 System Overview ................................................................................................................................................. 4

2 Before Use ............................................................................................................................................................ 5

2.1 Safety Information .......................................................................................................................................................................... 5

2.2 ABS in Motorsport .......................................................................................................................................................................... 5

2.3 Principle of Operation ................................................................................................................................................................... 6

2.4 Features ............................................................................................................................................................................................... 6

3 Technical Data ...................................................................................................................................................... 9

4 Adaptations to Your Vehicle ............................................................................................................................ 12

5 Included in the Kit ............................................................................................................................................. 14

5.1 ABS M4 Kit 1 .................................................................................................................................................................................... 14

5.2 ABS M4 Kit 2 .................................................................................................................................................................................... 14

5.3 ABS M4 Kit Clubsport .................................................................................................................................................................. 14

5.4 Connector Overview Kit 1 .......................................................................................................................................................... 15

5.5 Connector Overview Kit 2 .......................................................................................................................................................... 16

5.6 Connector Overview ABS M4 Kit Clubsport ........................................................................................................................ 16

6 Optional Accessories ......................................................................................................................................... 17

6.1 Hardware .......................................................................................................................................................................................... 17

6.2 Options for vehicle design ......................................................................................................................................................... 18

7 Assembling the Parts ........................................................................................................................................ 19

7.1 Hydraulic Power Unit with attached Control Unit ............................................................................................................ 19

7.2 Brake Pressure Sensor ................................................................................................................................................................. 20

7.3 Wheel Speed Sensors .................................................................................................................................................................. 20

7.4 Encoder Wheel ............................................................................................................................................................................... 21

7.5 Distance between the Sensor and the Encoder Wheel .................................................................................................. 21

7.6 Gyro/Acceleration Sensor .......................................................................................................................................................... 22

7.7 ABS Map Switch ............................................................................................................................................................................. 22

7.8 ABS warning light (MIL) .............................................................................................................................................................. 22

7.9 Diagnosis Interface ....................................................................................................................................................................... 23

7.10 Brake Light Switch ......................................................................................................................................................................... 23

7.11 Brake Lines ....................................................................................................................................................................................... 24

7.12 General: Brake Calipers ............................................................................................................................................................... 24

8 ABS M4 - Laptop Communication ................................................................................................................... 25

9 Programming and Diagnosis Software ........................................................................................................... 26

9.1 Installing the Programming and Diagnosis Software ..................................................................................................... 26

9.2 Features of the Programming and Diagnosis Software ................................................................................................. 27

10 Appendix ............................................................................................................................................................ 39

10.1 Startup Checklist ............................................................................................................................................................................ 39

10.2 CAN Protocol .................................................................................................................................................................................. 41

10.3 Downloads ....................................................................................................................................................................................... 42

10.4 Contact details of local suppliers ............................................................................................................................................ 42

11 Offer Drawing: Hydraulic Power Unit with attached Control Unit .............................................................. 47

2 / 60

Table of Contents

ABS M4 Manual

Bosch Motorsport