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Philips Consumer Lifestyle
Service Manual
Product information
Fast & powerful crease removal
• OptimalTemp
• Continuous steam output: 90 - 120 g/min
• Vertical steam
• Steam pressure: 4 - 6.3 bar
• Steam tip
• Power: 1800 - 2400 W
Easy to use
• Water tank capacity: 2200 - 2500 ml
• Filling and emptying water: Extra large filling hole
• Refill any time
• Heat-up time: 2 min
• Hose storage: Hose storage compartment
• Power cord length: 1.8 m
• Hose length: 1.6 m
• Safe for all fabrics: Even for delicates like silks
• Low water alarm
Calc management
• Suitable for tap water
• Calc clean solution: Easy De-calc
• Calc clean reminder
Published by Philips Consumer Lifestyle
16/06
PerfectCare Aqua and Aqua Upgrade
GC1615
GC1621
GC1616
GC1622
GC1618
GC1623
GC1620
GC1624
GC1625
GC1626
GC1627
Safety Information
• This product meets the requirements regarding
interference suppression on radio and TV.
• After the product has been repaired, it should function
properly and has to meet the safety requirements and
legal regulations as officially laid down at this moment.
Technical information
• Dimension (F-box)
(D x W x H)
• Weight of iron
• Weight of iron + base
Water advice
Suitable for tap water use. Advice to mix with equal
portion of distilled water or use only distilled water if the
tap water is very hard.
Soleplate: Steam Glide
New SteamGlide soleplate is the best Philips soleplate.
It has great scratch resistancy, glides excellent and is easy
to clean.
Printed in the Netherlands
GC1630
GC1635
GC1636
GC1631
GC1640
GC1641
GC1642
: 362 x 270 x 263 mm
: 1 kg
: 4.5 kg
© Copyright reserved
GC1643
GC1644
GC1650
GC1651
GC1652
RI1640
RI1645
Version 3
15 Jun 2016
Subject to modification
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Summary of Contents for Philips PerfectCare Aqua
- Page 1 • Safe for all fabrics: Even for delicates like silks • Low water alarm Soleplate: Steam Glide New SteamGlide soleplate is the best Philips soleplate. Calc management It has great scratch resistancy, glides excellent and is easy • Suitable for tap water to clean.
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Page 2: Technical Information
Technical information GC1615 RI1645 OptimalTemp Technology 2.2L fully visible water tank - Al ways deliver 1 perfect setting for all your clothes Large water tank ensures long hours of ironing without thanks to: refi ll of water tank. 1. Cylonic steam chamber 2. - Page 3 Product matrix GC1615 RI1645 GC1622/20 GC1623/20 Model Number GC1621/02 GC1622/21 GC1624/20 GC1623/21 GC1622/87 Power 2400 W 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min 2 min OptimalTEMP...
- Page 4 Product matrix GC1615 RI1645 GC1640/02 GC1635/02 GC1636/02 GC1631/20 Model Number GC1640/07 GC1635/07 GC1636/87 GC1631/21 GC1640/87 Power 2400 W 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min 2 min...
- Page 5 Product matrix GC1615 RI1645 GC1650/02 GC1650/10 Model Number GC1650/11 GC1651/10 GC1652/10 GC1650/16 GC1650/87 Power 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min OptimalTEMP Steam pressure Up to 6.2 bar Up to 6.2 bar Up to 6.3 bar...
- Page 6 Disassembly advice Iron GC1615 RI1645 LIGHT STRIP CAP ASSY 1 Remove Screw B Disassemble INLAY AND LIGHT STRIP ASSY 2 INLAY AND LIGHT STRIP ASSY 2 Disassemble REFLECTOR MOLDED 3 Remove Screw C REFLECTOR MOLDED 3 Disassemble LED MICROSWITCH HOLDER ASSY 4 Disassemble TRIGGER SPRING 5 LED MICROSWITCH HOLDER ASSY 4...
- Page 7 Disassembly advice Stand GC1615 RI1645 FILLING DOOR MOLDED 16 RINSE CAP ASSY 23 REAR LOCK RUBBER 17 SAFETY CAP 24 TRAY RUBBER CAP 18 INOX CLAMP 25 TRAY CAP MOLDED 19 BRAIDED RUBBER HOSE BOILER 26 TRAY PRINTED 20 ELECTROVALVE 27 FRONT LOCK ASSY 21 SPACER TOP 28 WATER TANK ASSY 22...
- Page 8 Disassembly advice Stand GC1615 RI1645 POWER BUTTON PRINTED 36 BUTTON FRAME PRINTED 37 POWER BOARD PCB PUMP 38A SERVICE KIT 38B POWER CORD EU 39 STAND BOTTOM MOLDED 40 Remove Screw N1 Disassemble WATER TANK ASSY 22 Remove Screw S1 Disassemble POWER BUTTON PRINTED 36 Disassemble...
- Page 9 Part lists Iron & Stand GC1615 RI1645 GC1615/02 GC1615/07 GC1616/30 GC1616/31 Description Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 Inlay and light strip assy 4238 021 70723 4238 021 70723 4238 021 11721 4238 021 11721 Refl ector molded...
- Page 10 Part lists Iron & Stand GC1615 RI1645 GC1616/87 GC1618/30 GC1620/02 GC1620/07 Description Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 Inlay and light strip assy 4238 021 11721 4238 021 76361 4238 021 70143 4238 021 70143 Refl ector molded...
- Page 11 Part lists Iron & Stand GC1615 RI1645 GC1621/02 GC1622/20 GC1622/21 GC1622/87 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4238 021 76351 4238 021 76351 4238 021 76351 Refl ector molded 4239 026 49561 4239 026 49561 4239 026 49561...
- Page 12 Part lists Iron & Stand GC1615 RI1645 GC1623/20 GC1623/21 GC1624/20 GC1625/30 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4238 021 76351 4238 021 76351 4238 021 76351 4238 021 76351 Refl ector molded 4239 026 49561 4239 026 49561...
- Page 13 Part lists Iron & Stand GC1615 RI1645 GC1626/20 GC1627/30 GC1630/02 GC1630/07 Description 118162620281 118162730280 Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 Inlay and light strip assy 4238 021 76351 4238 021 11721 4238 021 72173 4238 021 72173...
- Page 14 Part lists Iron & Stand GC1615 RI1645 GC1635/02 GC1635/07 GC1636/02 GC1636/87 Description Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 4238 026 53351 4238 026 53351 Inlay and light strip assy 4238 021 70141 4238 021 70141 4238 021 76361...
- Page 15 Part lists Iron & Stand GC1615 RI1645 GC1631/20 GC1631/21 GC1640/02 GC1640/07 Description Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 Inlay and light strip assy 4238 021 76351 4238 021 76351 4238 021 70722 4238 021 70722 Refl ector molded...
- Page 16 Part lists Iron & Stand GC1615 RI1645 GC1640/87 GC1641/30 GC1641/31 GC1642/20 Description Service code Service code Service code Service code Light strip cap assy 4238 021 70734 Inlay and light strip assy 4238 021 70722 4238 021 11721 4238 021 11721 4238 021 76351 Refl ector molded 4239 026 49561...
- Page 17 Part lists Iron & Stand GC1615 RI1645 GC1642/21 GC1643/30 GC1643/31 GC1644/30 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4238 021 76351 4238 021 76351 4238 021 76351 4238 021 11721 Refl ector molded 4239 026 49561 4239 026 49561...
- Page 18 Part lists Iron & Stand GC1615 RI1645 GC1644/31 GC1650/02 GC1650/10 GC1650/11 Description 118165010530 Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4238 021 76351 4238 021 76361 4238 021 11721 4238 021 76361 Refl ector molded 4239 026 49561 4239 026 49561...
- Page 19 Part lists Iron & Stand GC1615 RI1645 GC1650/16 GC1650/87 GC1651/10 GC1651/10 Description 118165110010 118165110530 Service code Service code Service code Service code Light strip cap assy 4238 021 15231 4238 021 15231 Inlay and light strip assy 4238 021 76361 4238 021 76361 4238 021 70723 4238 021 11721...
- Page 20 Part lists Iron & Stand GC1615 RI1645 GC1652/10 GC1652/10 GC1652/10 GC1652/10 Description 118165210010 118165210150 118165210220 118165210280 Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4238 021 85061 4238 021 85061 4238 021 85061 4238 021 85061 Refl ector molded 4239 026 49561...
- Page 21 Part lists Iron & Stand GC1615 RI1645 GC1652/10 RI1640/02 RI1640/12 RI1645/12 Description 118165210310 116164002240 116164012240 116164512240 Service code Service code Service code Service code Light strip cap assy 4238 021 70734 4238 021 70734 Inlay and light strip assy 4238 021 85061 4238 021 70722 4238 021 70722 4238 021 76361...
- Page 22 Part lists Iron & Stand GC1615 RI1645 RI1645/14 Description 116164514240 Service code Light strip cap assy Inlay and light strip assy 4238 021 76361 Refl ector molded 4239 026 49561 LED microswitch holder assy 4238 021 71842 Trigger spring 4239 014 54961 Trigger molded 4238 026 56682 Mica plate...
- Page 23 Exploded view Iron GC1615 RI1645 Rubber pad Rubber bung E1 E2 23-33...
- Page 24 Exploded view Stand (without Carry lock) GC1615 RI1645 24-33...
- Page 25 Exploded view Stand (with Carry lock) GC1615 RI1645 25-33...
- Page 26 Exploded view Stand GC1615 RI1645 26-33...
- Page 27 Wiring diagram Iron GC1615 RI1645 Trigger micro-switch Iron Thermistor Iron Heater JST eSL 3-way Iron Earth wite-to-wire connector Point Thermal Fuse IRON Mid-air crimp connection Hosecord (to Stand) 27-33...
- Page 28 Wiring diagram Stand GC1615 RI1645 Earth Inter- Pump connection Boiler Earth WA20 : HE (N) Thermistor - Fuse (N) Point WA19 : HE (L) - Fuse (L) WA7 - PCB to EV-Ctrl Thermal Fuse E-valve Thermal Fuse WA5 : Fuse (L) - PCB Boiler Heater WA3 : Earth...
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Page 29: Repair Instruction
Repair Instruction GC1615 RI1645 • Due to the high wattage of the iron, only the specifi ed cord set must be used. • Should damage be observed on the HOSE CORD ASSY 13 or CORDSET 38, they must be replaced. •... - Page 30 Repair Instruction GC1615 RI1645 5.3. Enter Self Check mode Process Flow Chart If fail to enter Self-Check mode, Start could be due to: No power to PCBA Button(s) malfunction Press and hold Power Steam trigger malfunction & ECO buttons 4. Timing incorrect Refer to Trouble shooting tip #5 - trigger press is not detected Turn on mains power /...
- Page 31 Repair Instruction GC1615 RI1645 5.4. Perform Self Check mode Process Flow Chart Press Power button Refer TS tip #2 Turn On: Power LED (blue) Power LED & Entered • Pump for 1 sec & Rinse LED (red) Rinse LED Check LED Self-Check mode •...
- Page 32 Repair Instruction GC1615 RI1645 5.5. Troubleshooting Tips TS tip #1 No pumping sound, fault could be on: Pump check by apply AC voltage directly Power PCBA check by driving a known good pump Connection check wire continuity Iron LED does not light up as specified, fault could be on: Iron LED or hose cord wiring ...
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Page 33: Record History
Record History GC1615 RI1645 Version 1: Created on Mar 2016 Consolidated GC86xx service manual Version 2: Created on May 2016 - Part list updated Version 3: Created on Jun 2016 - Part list GC8651/10 Pos. 13 changed into 4239 021 84321 33-33...