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SINAMICS
V60
Controlled Power Module (CPM60.1)
Getting Started
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
© Siemens AG 2010 - 2014. All rights reserved
A5E03975175-002, 04/2014
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Related Manuals for Siemens SINAMICS V60
Summary of Contents for Siemens SINAMICS V60
- Page 1 WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 2: Preface
Preface This Getting Started is an English-Chinese bilingual version. Since V01.07, the performance of the drive in the default status has become more dynamic than that of the earlier version. If you want to work in the earlier status, you can change the current default value to the second default value (see Section 3.1.2). -
Page 3: Table Of Contents
Table of contents Preface ................................... 2 General information ..............................4 System overview ............................4 Safety notes ..............................5 Identification ..............................7 Technical data ............................. 10 Installation ................................12 Mechanical installation ..........................12 2.1.1 Mounting the drive............................12 2.1.2 Mounting the motor ............................. 14 Electrical installation............................ -
Page 4: General Information
System overview The SINAMICS V60 servo drive system is a new drive system developed by Siemens. It's designed for use with a Siemens SINUMERIK 808D numerical controller to control the operation of a CNC turning or milling machine, and it can also be connected with a Siemens SIMATIC PLC. -
Page 5: Safety Notes
Keep sufficient clearance between drives, one drive and another device/inner wall of the cabinet. NOTICE Tightening the screw on the terminal door Siemens recommends that you tighten the screw on the terminal door of the drive, after you have completed the installation work. Controlled Power Module (CPM60.1) - Page 6 Do not touch the motor shaft when the motor is running. Failure to comply may cause personal injury. Ensure that all connections to the SINAMICS V60 drive module have been disconnected before you perform any voltage test (according to EN60201-1 (VDE0112-1), Article 20.4) for an electrical device on the machine tool. The drive had passed the insulation test before its delivery to the customer and doesn't require a second test (for avoiding additional voltage stress).
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Page 7: Identification
Identification Scope of delivery Siemens provides customers with the following components. Component Illustration Remark Components included in the drive unit package Controlled Power Module Dimension (W × H × D; in mm): CPM60.1 106 × 226 × 200 10 A Dimension (W ×... - Page 8 Component Illustration Remark Cables individually packaged Power cable (unshielded) For each cable, four lengths are available for your selection: • • • 10 m • Brake cable (unshielded) Encoder cable (shielded) Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014...
- Page 9 Drive rating plate (example) Motor rating plate (example) Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014...
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Page 10: Technical Data
Technical data Technical data for CPM60.1 Drive Modules Order No. : 6SL3210- 5CC14-0UA0 5CC16-0UA0 5CC17-0UA0 5CC21-0UA0 General performance Rated output current 10 A Max. output current 12 A 14 A 20 A Rated output power 0.8 kW 1.2 kW 1.6 kW 2.0 kW Rated input power 0.9 kW... - Page 11 Order No. : 6SL3210- 5CC14-0UA0 5CC16-0UA0 5CC17-0UA0 5CC21-0UA0 Transportation -40 ℃ to 70 ℃ Storage -25 ℃ to 55 ℃ Relative humidity < 95 % Vibration resistance Operation ≤ 1 G (0.075 mm) Transport & storage ≤ 2 G (7.5 mm) Installation altitude <...
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Page 12: Installation
Recommended transformer type 380 V/220 V SG series 3AC isolating transformer 7.7 Nm + 10 Nm 2.5 kVA 10 Nm + 10 Nm 3.0 kVA 4 Nm + 4 Nm + 4 Nm 1.5 kVA 4 Nm + 4 Nm + 6 Nm 1.5 kVA 4 Nm + 4 Nm + 7.7 Nm 2.1 kVA... - Page 13 Mounting method You mount the drive with four M5 screws to the inner wall of the cabinet. Note that the drive must be mounted vertically to the cabinet wall, with the ventilation openings of the drive pointing upwards. The screw tightening torque of the drive must be no more than 2.0 Nm.
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Page 14: Mounting The Motor
After the installation, it is recommended that the screws on the terminal covers should be screwed down to ensure the safety. Siemens does not provide the shielded power cable. Please prepare the shielded power cable by yourselves for CE certification. -
Page 15: Electrical Installation
For a turning variant, the SINUMERIK 808D is designed to control three axes, including two feed axes (connected with the SINAMICS V60) and one spindle. For a milling variant, the SINUMERIK 808D is designed to control four axes, including three feed axes (connected with the SINAMICS V60) and one spindle. The connection diagram below takes interface X51 (axis X) for example to show you a system connection between the SINAMICS V60 and the SINUMERIK 808D. - Page 16 When using the drive together with the SIMATIC PLC, you are recommended to use a standard 24 V DC power supply for the SIMATIC PLC and use a Siemens cable (6ES7298-2DS23-0XA0) to connect the two ones. ● If the SIMATIC PLC is an S7-200 controller, see the following wiring diagrams: ●For PNP types (example)
- Page 17 24 V (-15% to +20%). Since the excellent quality of a DC power supply is critical to the stable operation of a drive system, Siemens recommends you to select a Siemens DC 24 V stabilized power supply (order number: 6EP1333-3BA00).
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Page 18: Interface Definition
Interface definition Line supply connection L1, L2, L3 Interface Signal name Description Line phase L1 Line phase L2 Line phase L3 Maximum conductor cross-section: 2.5 mm Motor output connection U, V, W Interface Signal name Description Schematic connection diagram Motor phase U Motor phase V Motor phase W Maximum conductor cross-section: 2.5 mm... - Page 19 Setpoint interface X5 Interface Signal Description I/O type Remark name +PULS Pulse input setpoint + It is recommended that the differential drive mode is used here -PULS Pulse input setpoint - so that the pulse data can be +DIR Direction of motor setpoint transmitted correctly.
- Page 20 Interface Signal name Description TTL encoder A phase signal TTL encoder B phase signal TTL encoder Z phase signal TTL encoder U phase signal TTL encoder V phase signal TTL encoder W phase signal Not connected (reserved) 5/6/17/18 Encoder power supply +5 V 1/2/3/4 Encoder power supply GND Screw type: UNC 4-40 (plug-in terminal block)
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Page 21: Signal Sequence Example
Signal sequence example Power-on sequence Power-off sequence Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014... -
Page 22: Commissioning
Commissioning Commissioning 3.1.1 Main menu Displays and settings The status menu items Menu item Definition Preconditions for display of normal status Normal status No error code appears 8.8.8.8.8.8. Initializing the drive (drive self-testing at power-on). • "8.8.8.8.8.8." will stay for about 1 second during the No power supply (24 V DC) fault •... - Page 23 Menu item Definition Preconditions for display of normal status No power supply (24 V DC) fault Precharging the drive (waiting for the 220 V mains • power) No alarm code appears • No error code appears • No power supply (24 V DC or 3AC 220 - Waiting for drive enable from terminal 65 at X6 •...
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Page 24: Function Menu
3.1.2 Function menu NOTICE Current display status Accessibility to "JOG" mode or "Save user parameter" mode (see the picture above) depends on the current display status of the drive: When drive is in "S-4" (waiting for pulse enable) state, access to JOG mode is possible; alternatively, when the drive is •... - Page 25 Note All parameter settings made in Parameter Set mode will be saved to RAM only. At next drive power-on, the settings made will be recovered to the setting prior to the last setting automatically. To save the setting permanently, you should use "Save user parameter"...
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Page 26: Setpoints From Nc
Note Detailed description of individual display data can be found in Section 3.3 "Display data list" (Page 31). 3.1.3 Setpoints from NC Machine Data Designation Unit Axis Setpoint Description 31020 ENC_RESOL PPR X, Z (808D Turning) 10,000 Encoder revolution (2,500) x Multiplier (4) X, Y, Z (808D Milling) 31400... -
Page 27: First Commissioning
3.1.4 First commissioning Follow the procedure below to complete the first commissioning of the drive and motor: Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014... -
Page 28: System Commissioning
3.1.5 System commissioning Follow the procedure to complete the system commissioning: Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014... -
Page 29: Parameter List
Parameter list Par. No. Name Range Default Increment Unit Effective Parameter write protection 0 - 1 Immediately 0: Sets all parameters other than P01 as read-only parameters. 1: Sets all parameters to be both readable and writable. P01 automatically resets to 0 after power-on! Internal enable Immediately 0: JOG mode can be enabled externally. - Page 30 Par. No. Name Range Default Increment Unit Effective This parameter specifies the maximum possible following error. When the actual following error is larger than the setpoint, the drive sends an over-position alarm (A43) Input pulse multiplier 1, 2, 4, 5, Power On 8, 10, 16, 20, 100,...
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Page 31: Display Data List
This parameter defines the time period when the motor ramps up from 0 rpm to 2,000 rpm or ramps down from 2, 000 rpm to 0 rpm. Reserved for Siemens internal use only Note The default values in brackets are the second default values. -
Page 32: Troubleshooting
Troubleshooting LED status indicators Controlled Power Module (CPM60.1) A5E03975175-002, 04/2014... -
Page 33: Alarms
Descriptions of LED status indicators Description 7-segment LED display description RDY/JOG ERR Red LED Green LED Dark Dark No 24 V DC input or drive defect Dark Dark Flash light with 1 Hz Drive not ready Current status Green Dark Drive ready Depends on current menu operation Dark... - Page 34 Alarm Background Possible Cause Remedy Result Acknowledgement code Memory is damaged Replace the drive with a Free stop Power on new one The 24 V DC supply is abnormal Check the 24 V DC Free stop Power on supply The drive is defective Replace the drive with a new one This alarm may...
- Page 35 Alarm Background Possible Cause Remedy Result Acknowledgement code A short-circuit occurs to the Check the wiring of encoder encoder This alarm may There is a failure at the circuit Replace the drive with a Free stop Press the Enter key occur when the board new one...
- Page 36 Alarm Background Possible Cause Remedy Result Acknowledgement code 24 V DC supply motor will panel or terminal The encoder fails Replace the drive with a is connected stop with RST of the X6 new one interface This alarm may The encoder fails Replace the drive with a maximum occur when the...
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Page 37: Errors During Drive Self-Test
Alarm Background Possible Cause Remedy Result Acknowledgement code interface This alarm may The rated torque is exceeded 1. check the load maximum occur when the 2. lower the start/Stop energy or DC link is frequency torque) connected 3. use drive and motor with more power The brake is not open Check whether the... -
Page 38: Other Faults
Remedy: Check brake cable connection. 2. Axis position incorrect or axis does not move – Description: When status display on SINAMICS V60 is "S-Run", the axis position is incorrect or the axis does not move. – Cause: Pin +PLUS or -PLUS is not well connected. -
Page 39: Technical Support
6FX6002-2BR00-1AH0 10 m 6FX6002-2BR00-1BA0 Technical support If you have any question (any suggestion or amendment) about this product or this document, please call SIEMENS technical support or visit SIEMENS internet: For Chinese customers: 00 86 400 810 4288 00 86 10 6471 9991 4008104288.cn@siemens.com... - Page 40 Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described.