Toro 75201 Operator's Manual
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- Page 1 Form No. 3417-433 Rev A TimeCutter ® HD ZX4800 and ZX5400 Riding Mower Model No. 75201—Serial No. 401500000 and Up Model No. 75202—Serial No. 401500000 and Up *3417-433* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Important: If you are using a machine with a Toro Dealer or Toro Customer Service and have the model engine above 1500 m (5,000 ft) for a continuous and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Safety ............... 4 General Safety ........... 4 Slope Indicator ........... 5 Safety and Instructional Decals ......6 Product Overview ........... 10 Controls ............10 Before Operation ..........12 Before Operation Safety ........12 Adding Fuel ............12 Performing Daily Maintenance......13 Breaking in a New Machine ...... -
Page 4: Safety
Safety Leveling the Mower Deck........40 Removing the Mower Deck....... 42 Installing the Mower Deck......... 43 This machine has been designed in accordance with Replacing the Grass Deflector ......43 ANSI B71.1-2012. Mower Belt Maintenance........44 Inspecting the Belts .......... 44 Replacing the Mower Belt ......... -
Page 5: Slope Indicator
Slope Indicator g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. - Page 7 decal131-1097 131-1097 1. Oil drain decal130-0654 130-0654 1. Transport—lock 3. Height of cut 2. Transport—unlock decal132-0872 132-0872 decal130-0731 130-0731 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from 1. Warning—thrown object 2. Cutting hazard of hand or away from the machine.
- Page 8 decal136-5596 decal136-4244 136-5596 136-4244 1. Check the tire pressure 4. Check the tire pressure 1. Fast 3. Neutral every 25 operating hours. every 25 operating hours. 2. Slow 4. Reverse 2. Engine oil 5. Read the Operator's Manual before performing maintenance.
- Page 9 decal133-9263 133-9263 1. Fast 4. PTO disengage 2. Slow 5. PTO engage 3. Choke decal133-9255 133-9255 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in those conditions on that day and at that site.
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Page 10: Product Overview
Controls Product Overview Become familiar with all controls in Figure 6 Figure 7 before you start the engine and operate the machine. Control Panel g188738 Figure 6 1. Hour meter 4. Key switch 2. Throttle control 5. Blade-control switch g188739 (power takeoff) Figure 5 3. - Page 11 Contact your the detent slot and toward you, then push it down. Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments Foot Pedal Deck-Lift System and accessories. The foot pedal deck-lift system allows you to lower To best protect your investment and maintain optimal and raise the deck from the seated position.
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Page 12: Before Operation
Operation containers on the ground, away from your vehicle before filling. • Remove the equipment from the truck or trailer Note: Determine the left and right sides of the and refuel it while it is on the ground. If this is not machine from the normal operating position. -
Page 13: Performing Daily Maintenance
Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the machine to provide the following benefits: • Keeps fuel fresh during storage of 90 days or less (drain the fuel tank when storing the machine for more than 90 days) • Cleans the engine while it runs •... -
Page 14: Using The Safety-Interlock System
Using the Safety-Interlock and rise slightly from the seat; the engine should shut off. System Sit on the seat, engage the parking brake, move the blade-control switch (PTO) to the O position, and move the motion-control levers WARNING to N position. -
Page 15: Adjusting The Motion-Control Levers
Adjusting the During Operation Motion-Control Levers During Operation Safety Adjusting the Height General Safety You can adjust the motion-control levers higher or • The owner/operator can prevent and is responsible lower for maximum comfort (Figure 10). for accidents that may cause personal injury or property damage. - Page 16 • Use only accessories and attachments approved braking and steering. The machine can slide even by Toro. if the drive wheels are stopped. • This machine produces sound levels in excess •...
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Page 17: Operating The Parking Brake
Operating the Parking Brake Always engage the parking brake when you stop the machine or leave it unattended. Engaging the Parking Brake Park the machine on a level surface. g229111 Figure 12 1. Safe Zone—use the 4. W=width of the machine machine here on slopes less than 15 degrees or flat areas. -
Page 18: Operating The Mower Blade-Control Switch (Pto)
Operating the Mower Operating the Throttle Blade-Control Switch (PTO) You can move the throttle control between F positions (Figure 18). The blade-control switch (PTO) starts and stops the Always use the F position when engaging the PTO. mower blades and any powered attachments. Engaging the Blade-Control Switch (PTO) g187517... -
Page 19: Starting The Engine
Starting the Engine Shutting Off the Engine Disengage the blades by moving the Note: A warm or hot engine may not require choking. blade-control switch to the O position (Figure Important: Do not engage the starter for more 17). than 5 seconds at a time. Engaging the starter Engage the parking brake;... -
Page 20: Driving The Machine
Driving the Machine The drive wheels turn independently, powered by hydraulic motors on each axle. You can turn 1 side in reverse while you turn the other forward, causing the machine to spin rather than turn. This greatly improves the machine maneuverability but may require some time for you to adapt to how it moves. -
Page 21: Using The Smart Speed Tm Control System
Using the Smart Speed Control System This is the medium speed. The suggested uses for this speed are as follows: The Smart Speed Control-System lever, located • Bagging below the operating position (Figure 24), gives the • Mulching operator a choice to drive the machine at 3 ground speed ranges—trim, tow, and mow. -
Page 22: Adjusting The Height Of Cut
Adjusting the Height of Cut Select a hole in the height-of-cut system corresponding to the desired height of cut and The machine is equipped with a foot pedal deck-lift insert the pin (Figure 26). system. You can use the foot pedal to lift the deck Push on the deck-lift pedal with your foot and briefly to avoid obstacles or lock the deck in the pull the handle rearward to disengage the... -
Page 23: Using Attachments And Accessories
Accessories Cutting a Third of the Grass Blade Use only Toro approved attachments and accessories. It is best to cut only about a third of the grass blade. If you attach a bucket to the engine guard, use a nylon Cutting more than that is not recommended unless strap to secure it. -
Page 24: After Operation
File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a Pushing the Machine by genuine Toro replacement blade. Hand Important: Always push the machine by hand. -
Page 25: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. - Page 26 If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 29).
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Page 27: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Check the safety-interlock system. •... -
Page 28: Pre-Maintenance Procedures
• To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. - Page 29 Servicing the Foam Air-Cleaner Element Service Interval: Every 25 hours/Monthly (whichever comes first)—Clean the air-cleaner foam element (more often in dusty, dirty conditions). Every 100 hours/Yearly (whichever comes first)—Replace the air-cleaner foam element (more often in dusty, dirty conditions). g027800 Wash the foam element in liquid soap and warm water.
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Page 30: Servicing The Engine Oil
Installing the Air Cleaner Checking the Engine-Oil Level Install the foam element over the paper element. Service Interval: Before each use or daily Note: Ensure that you do not damage the Note: Check the oil when the engine is cold. elements. - Page 31 Changing the Engine Oil and Oil Filter Service Interval: After the first 5 hours/After the first month (whichever comes first)—Change the engine oil and filter. Every 100 hours/Yearly (whichever comes first)—Change the engine oil and oil filter (more often in dirty or dusty conditions). g027799 Park the machine on a level surface to ensure that the oil drains completely.
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Page 32: Servicing The Spark Plug
Change the engine-oil filter (Figure 38). Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn. g235264 Figure 39 Dispose of the used oil at a recycling center. Servicing the Spark Plug Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the spark plug(s). -
Page 33: Cleaning The Cooling System
Cleaning the Cooling System Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the g027478 Figure 40 operating position. -
Page 34: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or g027939 explosion from fuel can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. -
Page 35: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 36: Servicing The Fuses
Charging the Battery Servicing the Fuses Service Interval: Before storage—Charge the battery The electrical system is protected by fuses. It requires and disconnect the battery cables. no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Remove the battery from the chassis;... -
Page 37: Drive System Maintenance
Mower Maintenance Drive System Maintenance Servicing the Cutting Blades Checking the Tire Pressure To ensure a superior quality of cut, keep the blades Service Interval: Every 25 hours—Check tire sharp. For convenient sharpening and replacement, pressure. keep extra blades on hand. Maintain the air pressure in the front and rear tires as specified. - Page 38 g006530 Figure 50 1. Cutting edge 3. Wear/slot forming g014973 Figure 52 2. Curved area 4. Crack 1. Blade (in position for measuring) 2. Level surface Checking for Bent Blades 3. Measured distance between blade and the surface (A) Note: The machine must be on a level surface for Rotate the same blade 180 degrees so that the following procedure.
- Page 39 Removing the Blades Replace the blades if they hit a solid object, or if the blade is out of balance or bent. Hold the blade end using a rag or thickly padded glove. Remove the blade bolt, curved washer, and blade from the spindle shaft (Figure 55).
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Page 40: Leveling The Mower Deck
Leveling the Mower Deck Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut g000553 on your lawn. Figure 57 Check the mower deck for bent blades prior to 1. - Page 41 Checking the Front-to-Rear Blade Leveling the Mower Deck Slope Set the anti-scalp rollers to the top holes or remove them completely for this procedure; refer Check the front-to-rear blade level any time you install Adjusting the Anti-Scalp Rollers (page 22). the mower.
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Page 42: Removing The Mower Deck
g028276 Figure 63 1. Link pin 3. Hairpin cotter 2. Washer Lift up the mower deck to relieve tension from the mower deck. Remove the chains from the hooks on the g024313 Figure 62 deck-lift arms (Figure 64). 1. Deck-lift arm 3. -
Page 43: Installing The Mower Deck
Installing the Mower Deck Replacing the Grass Deflector Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the Service Interval: Before each use or daily—Inspect parking brake. the grass deflector for damage. Shut off the engine, remove the key, and disconnect the spark-plug wires from the spark WARNING plugs. -
Page 44: Mower Belt Maintenance
Remove the floor pan to access the idler pulley. installed into the notch in mower bracket. Using a spring removal tool, (Toro Part No. the deflector bracket 92-5771), remove the idler spring from the deck post to remove tension on the idler pulley... -
Page 45: Cleaning
The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. Using a spring-removal tool, (Toro Part No. 92-5771), install the idler spring over the deck post and placing tension on the idler pulley and... -
Page 46: Disposing Of Waste
Storage Sit on the seat and start the engine. Engage the blade-control switch and let the mower run for 1 to 3 minutes. Storage Safety Disengage the blade-control switch (PTO), shut • Let the engine cool before storing the machine. off the engine, remove the key from the key switch, and wait for all moving parts to stop. -
Page 47: Storing The Battery
Storing the Battery Note: A fuel stabilizer/conditioner is most effective when mixed with fresh fuel and Fully charge the battery. used at all times. Let the battery rest for 24 hours, then check the Run the engine to distribute conditioned fuel battery voltage. -
Page 48: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of collapsing 1. The air-cleaner paper element clogged. 1. Clean the paper element. or the machine is frequently showing signs of running out of fuel. The engine overheats. 1. - Page 49 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off the pulleys. 3.
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Page 50: Schematics
Schematics g203461 Electrical Diagram (Rev. A) - Page 51 Notes:...