Related Manuals for Toro 30864A
Summary of Contents for Toro 30864A
- Page 1 Form No. 3387-337 Rev B Groundsmaster ® 4300-D Traction Unit Model No. 30864—Serial No. 314000001 and Up Model No. 30864A—Serial No. 314000001 and Up *3387-337* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 This product complies with all relevant European Dealer or Toro Customer Service and have the model directives, for details please see the separate product and serial numbers of your product ready. The model specific Declaration of Conformity (DOC) sheet. and serial numbers are on a plate mounted on the left side of the frame under the foot rest.
-
Page 3: Table Of Contents
Safety ............... 4 Servicing the Engine Fuel Filter ......47 Safe Operating Practices........4 Fuel Pick-up Tube Screen......... 48 Toro Riding Mower Safety........6 Electrical System Maintenance ......48 Sound Power Level ..........7 Servicing the Battery......... 48 Sound Pressure Level ........7 Fuses.............. -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant footwear, long trousers, hard hat, Improper use or maintenance by the operator safety glasses, and ear protection. Long hair, or owner can result in injury. To reduce the loose clothing, or jewelry may get tangled in potential for injury, comply with these safety moving parts. - Page 5 Operation – before clearing blockages; – before checking, cleaning or working on the • Do not operate the engine in a confined space mower; where dangerous carbon monoxide and exhaust gases can collect. – after striking a foreign object or if an abnormal vibration occurs.
-
Page 6: Toro Riding Mower Safety
The following list contains safety information specific object injuries. Do not resume mowing until the to Toro products or other safety information that you area is cleared. must know that is not included in the CEN, ISO, or ANSI standard. -
Page 7: Sound Power Level
• To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. • If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. • Use only Toro-approved attachments and replacement parts. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7272 93-7272 decal117-2718 117–2718 1. Cutting/dismemberment hazard; fan—stay away from moving parts. - Page 9 decal93-6681 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. decal120-4158 120–4158 1. Read the Operator’s 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop decal106-6754 106-6754 1. Warning—do not touch the hot surface. decal93-6689 93-6689 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 1.
- Page 10 decal125-2927 125–2927 1. Read the Operator’s Manual for maintenance information. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7.
- Page 11 decal104-1086 104-1086 1. Height of cut...
-
Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the step height. – No parts required Adjust the control arm position. –... -
Page 13: Adjusting The Control Arm Position
g003959 Figure 2 g004152 1. Step 2. Step brackets Figure 3 1. Control arm 3. Bolts (2) Raise or lower the step to the desired height 2. Retaining brackets and re-secure the brackets to the frame with the 2 bolts and nuts. Rotate the control arm to the desired position Repeat the procedure on the other step. -
Page 14: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut g026184 No Parts Required Figure 5 Procedure Position the tapped plate in line with the spacer. Important: This cutting deck often cuts Install the bolt finger tight. approximately 6 mm (1/4 inch) lower than a reel Repeat steps 4-7 for each side adjustment. cutting unit with the same bench setting. -
Page 15: Installing The Mulching Baffle (Optional)
Product Overview Secure the grease fitting and screw to 41 N-m (30 ft-lb) in an alternating sequence. Controls Seat Adjusting Knobs Installing the Mulching The seat adjusting lever (Figure 8) allows you to adjust the seat fore and aft. The weight adjusting Baffle (Optional) knob adjusts the seat for the operator's weight. - Page 16 Parking Brake To engage the parking brake, (Figure 9) push down on the brake pedal and press the top forward to latch. To release the parking brake, press the brake pedal until the parking brake latch retracts. g021208 Figure 10 1.
- Page 17 Hydraulic Filter Restriction Using the InfoCenter LCD Display Indicator The InfoCenter LCD display shows information about your machine such as the operating status, various With the engine running at normal operating diagnostics and other information about the machine temperature, view the indicator (Figure 11), it should (Figure...
- Page 18 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Engine Engine rpm/status—indicates the engine rpm Key switch Hour meter Cutting units are lowering Info icon Cutting units are raising Fast PIN code Slow CAN bus Fuel level InfoCenter...
- Page 19 The Faults menu contains a list InfoCenter. The menu choices of the recent machine faults. are English or Metric Refer to the Service Manual or your Toro Distributor for Language Controls the language used on the InfoCenter*. more information on the Faults...
- Page 20 Note: The factory default PIN code for you machine is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your Authorized Toro Distributor for assistance. From the M , use the center button to...
-
Page 21: Specifications
88 kg (195 pounds) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 22: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting decks to the ground, set the parking brake and remove the key from the g021866 ignition switch before servicing or making... - Page 23 Monitor seals, hoses, gaskets in contact with fuel as they may be degraded over time. • Fuel filter plugging may be expected for a time after converting to biodiesel blends. • Contact your Authorized Toro Distributor if you wish for more information on biodiesel.
-
Page 24: Checking The Hydraulic-Fluid Level
Position machine on a level surface, lower the 18.9 L (5 US gallon) pails or 208 L (55 US gallon) drums. cutting decks and stop the engine. See the Parts Catalog or your Toro Distributor for part numbers.) Clean area around filler neck and cap of... -
Page 25: Check The Torque Of The Wheel Nuts
Check the Torque of the Stopping the Engine Move all controls to Neutral, set the parking Wheel Nuts brake, move the engine speed switch to the low idle position and allow the engine to reach low Torque the wheel nuts to 94 to 122 N-m (70 to 90 ft-lb) idle speed. -
Page 26: Diesel Particulate Filter Regeneration
Diesel Particulate Filter Important: Minimize the amount of time that you idle the engine or operate the engine at low-engine Regeneration speed to help reduce the accumulation of soot in the soot filter. The diesel particulate filter (DPF) is part of the exhaust system. - Page 27 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
- Page 28 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
- Page 29 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
- Page 30 Reset Regeneration Parked Regeneration g214713 g214711 Figure 27 Figure 26 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 27). InfoCenter (Figure 26). • If a parked regeneration is needed, the InfoCenter •...
- Page 31 Engage the parking brake. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 20). Access the protected menu and unlock the protected settings submenu (Figure 29);...
- Page 32 g211986 g212405 Figure 33 Figure 35 Move the throttle control to and press LOW IDLE The “Waiting on ” message displays the center button (Figure 34). (Figure 36). g212372 g212406 Figure 34 Figure 36 The following messages display as the parked The computer determines whether the regeneration process begins: regeneration runs.
- Page 33 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 39).
-
Page 34: Pushing Or Towing The Machine
(Figure 42). • You need a distributor technician to perform the recovery regeneration process; contact your Authorized Toro Distributor. Pushing or Towing the Machine In an emergency, the machine can be moved by actuating the bypass valve in the variable displacement hydraulic pump and pushing or towing the machine. -
Page 35: Understanding The Diagnostic Light
Understanding the Diagnostic Light The machine is equipped with a diagnostic light which indicates if the machine detects a malfunction. The diagnostic light is located on the InfoCenter, above the display screen (Figure 45). When the machine is functioning properly and the key switch is moved to the On/Run position, the diagnostic light will turn on briefly to indicate the light is working properly. -
Page 36: Checking The Interlock Switches
Checking the Interlock Locate the appropriate output function in the diagnostics menu on the InfoCenter. Switches Sit on the seat and attempt to operate the desired function of the machine. The appropriate The purpose of the interlock switches is to prevent the outputs should change state to indicate that the engine from cranking or starting unless the traction ECM is turning on that function. - Page 37 High Lift Parallel Sail The blade generally performs better in the higher heights of cut - 7 to 10 cm (2 to 4 inch). Attributes: • More lift and higher discharge velocity. • Sparse or limp turf is picked up significantly at higher heights of cut.
-
Page 38: Choosing Accessories
Choosing Accessories Optional Equipment Configurations Angle Sail Blade High Lift Parallel Sail Mulching Baffle Roller Scraper Blade (Do not use with the mulching baffle) Grass Cutting: 1.9 to 4.4 Recommended in most May work well in light or Has been shown to Can be used any time applications sparse turf... - Page 39 Always Start Mowing with Sharp Blades A sharp blade cuts cleanly and without tearing or shredding the grass blades like a dull blade. Tearing and shredding causes the grass to turn brown at the edges which impairs growth and increases susceptibility to diseases.
-
Page 40: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb). After the first hour •... -
Page 41: Daily Maintenance Checklist
Refer to your Engine Operator's Manual for additional maintenance procedures. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 42: Service Interval Chart
Service Interval Chart decal125-2927 Figure 46 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings... - Page 43 • Cutting unit lift arm cylinders (2 each) (Figure g011612 Figure 48 • Lift arm pivots (1 each) (Figure • Cutting unit carrier frame pivot (1 each) (Figure g003987 Figure 51 • Axle steering pivot (1) (Figure g011613 Figure 49 g004169 Figure 52 •...
-
Page 44: Engine Maintenance
Engine Maintenance • Brake pedal (1) (Figure Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. g011615 Figure 54 Service the air cleaner filter only when the service indicator... -
Page 45: Servicing The Engine Oil
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) g020435 Figure 59 Toro Premium Engine Oil is available from your 1. Dipstick 2. Oil fill cap Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers. -
Page 46: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter
Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. Refer to your Authorized Toro Distributor for diesel-oxidation catalyst and the soot filter replacement parts or service. Contact your Authorized Toro Distributor to have them reset the engine ECU after you install a clean DPF. -
Page 47: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, g007367 in an open area, when the engine is off and Figure 63... -
Page 48: Fuel Pick-Up Tube Screen
Electrical System Remove the filter and clean the filter head mounting surface (Figure 64). Maintenance Lubricate the filter gasket with clean lubricating engine oil. Refer to the Engine Operator's Important: Before welding on the machine, Manual, included with the machine, for additional disconnect both cables from the battery, both wire information. -
Page 49: Fuses
Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 65) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 50: Adjusting The Rear Wheel Toe-In
Cooling System Stop the engine. Remove the jack stands and lower the machine to the shop floor. Maintenance Test drive the machine to make sure it does not creep. Removing Debris from the Adjusting the Rear Wheel Cooling System Toe-in Remove debris from the screen and radiator/oil cooler Rotate the steering wheel so that the rear daily (clean more frequently in dirty conditions). -
Page 51: Brake Maintenance
Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 71) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 52: Adjusting The Parking Brake Latch
Belt Maintenance that the cable conduit does not rotate during tightening procedure. Servicing the Alternator Adjusting the Parking Belt Brake Latch Service Interval: After the first 10 hours If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Every 100 hours Loosen the 2 screws securing the parking brake Check the condition and tension of the belt... -
Page 53: Hydraulic System Maintenance
Filters Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes The hydraulic system is equipped with a service contaminated, contact your local Toro distributor interval indicator (Figure 76). With the engine running, because the system must be flushed. Contaminated view the indicator, it should be in the Green zone. -
Page 54: Checking The Hydraulic Lines And Hoses
Hydraulic System Test Ports Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. g004150 Figure 78 1. Hydraulic filter Remove the filter. Lubricate the gasket on the new filter with hydraulic oil. -
Page 55: Cutting Deck Maintenance
Mounting the Cutting Decks Cutting Deck to the Traction Unit Maintenance Position machine on a level surface and shut engine off. Separating the Cutting Move cutting deck into position in front of traction unit. Decks from the Traction Slide deck carrier frame onto lift arm pivot pin. Unit Secure with lynch pin (Figure... -
Page 56: Servicing The Cutter Blade
Start with the front adjustment (change one bracket the blade is out of balance, or if the blade is bent. at a time). Always use genuine Toro replacement blades to be Remove the height-of-cut bracket, (front, left, or sure of safety and optimum performance. Never use... - Page 57 DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator’s or bystander’s area, resulting in serious personal injury or death • Inspect the blade periodically for wear or damage. • Never weld a broken or cracked blade. g006924 Figure 84 •...
-
Page 58: Servicing The Front Roller
If this time is greater than 7 seconds, the braking valve needs adjustment. Call your Toro Distributor for Verify that there is no more than a 1.5 mm (0.060 assistance in making this adjustment. -
Page 59: Storage
Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.