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3.7
Problem
Charger LED lamp indicates stand by while battery
is inserted.
The charger LED lamp indicates high or low
temperatures.
The motor does not operate at all.
The motor runs but ram will not advance, or ram
advances but will not build pressure.
The ram will not retract
4.0
4.1
PRECAUTIONS FOR COMPRESSION TOOL
1. Select the approproiate dies for the connector and
conductor to be compressed. Incorrect combinations
result in inferior connections of the conductors.
2. Never operate the tool without dies installed.
3. Always point the tool away from other people.
4. If the tool is stored for an extended period at a
temperature of less than 25º F (-5º C), the tool should be
allowed to return to room temperature to ensure smooth
operation. Use the tool only after it has been at room
temperature for 1 hour.
5. Do not drop the tool. Dropping the tool may damage the
hydraulic circuit and cause malfunctions.
6. Keep the head and ram clean and free of debris. Solvents
can be used to clean the head but should not be used on
the plastic body. Use soap & water to clean the body.
4.3
1. The LED lamp lights up green and remains lit when the unit starts charging a battery. The indicator turns orange when
charging is completed.
2. This unit is for charging battery 144-BAT-LI only. Do not use the charger for any other devices.
3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when charging several batteries
in succession.
4. Charge batteries at an ambient temperature of 50-95 degrees F (10-35 degrees C). Charging time is approximately 25
minutes for 80% capacity and 45 minutes for 100% capacity.
5. Never short circuit the output contacts.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, modify, drop or otherwise abuse the charger.
TROUBLE SHOOTING
Cause
There is dust or foreign objects lodged at
the battery contacts.
The battery is too hot or cold.
The battery is not charged or defective.
There is dust or foreign objects lodged at
the battery contacts.
The switch is misaligned.
Insufficient hydraulic oil.
Air in hydraulic system.
Defective hydraulic circuit.
Tool did not complete a full cycle and
bypass.
The connector is jammed in compression
dies.
The release button is bent or misaligned.
IMPORTANT OPERATING PRECAUTIONS
PRECAUTIONS FOR THE CHARGER
Remove foreign objects.
Allow the cartridge to reach room temperature
before continuing.
Charge or replace the battery.
Remove foreign objects.
Check to see if switch is aligned with trigger,
consult tool service.
Consult tool service.
Hold the tool with head towards the floor to
allow air to rise towards top of oil bladder.
Consult tool service.
Depress trigger and allow tool to reach full
pressure and bypass, then depress release
button to retract the ram.
Depress and hold release button while prying
compression dies apart.
Consult tool service.
4.2
PRECAUTIONS FOR THE BATTERY PACK
1. Do not short circuit the contacts or expose the battery to
water, oil or solvents.
2. Do not disassemble or attempt to repair the battery or
dispose of in a fire.
3. Do not drop or otherwise abuse the battery.
4. Do not leave the battery in locations where it will be
exposed to a temperature greater than 104 degrees F
(40 degrees C) for an extended period.
5. The battery has a limited life. When the cutting capacity
becomes about 1/2 that of the original capacity, the
battery should be replaced.
6. If the battery is stored without being charged, natural
drainage will cause the power to be reduced. The battery
should be charged every 3 months if not in use regularly.
Solution
TA04713 A Page 6 of 8
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