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4. ASSEMBLY
4.1.
TROLLEY ASSEMBLY (FIG.2)
4.1.1.
Attach the two castor wheels (17) to the base plate (2)
using washers (19 & 20) and nuts (18).
4.1.2.
Turn the base plate upside down and attach the axle
(12) to the base plate using hex bolt (8) and then slide
washer (13) on to the axle slide wheel (16) onto the
axle and secure using washer (15) and hex bolt (14).
Repeat for the other side and then turn the base plate
over so that it is now supported on its wheels.
4.1.3.
Slide the adjustable accessory support (6) onto the
handle (3) and attach them using knob (9).
4.1.4.
Slide the accessory support pole (7) through section
(6) and locate using knob (9), insert stopper (11)
into the end of the accessory support pole. Screw
pump securing knob (10) into the end of the support
pole.
4.1.5.
Slide the drum holder support (5) onto the handle and
secure using knob (9).
4.1.6.
Slide the handle assembly into the base plate until it
bottoms out on the stops and secure with the hex grub
screw (1).
4.2.
PUMP AND AIR REGULATOR/LUBRICATOR
ASSEMBLY (FIG.3)
4.2.1.
Apply a small amount of liquid thread sealant onto the
threads of the air inlet of the pump and attach the air
regulator/lubricator (fig.3).
WARNING! DO NOT allow thread sealant to enter the
‰
pump.
4.2.2.
Attach the outlet pipe to the male outlet thread on the
pump and attach the male threaded end of the pipe to
the retractable hose reel.
4.2.3.
Attach the outlet of the retractable hose reel to the
Digital Hose End Meter.
4.2.4.
Attach the nozzle valve pipe assembly to the outlet of
the Digital Hose End Meter.
WARNING! DO NOT over tighten the swivel connections.
‰
4.2.5.
Slide the locking nut, locking ring and the barrel nut onto the pick up probe of the
pump (fig.4), screw the locking nut onto the barrel nut to lock the assembly to the pick
up probe.
4.2.6.
Insert the pump assembly into the support brackets on the trolley and hang the meter
onto the accessory support bracket.
4.3.
PRE-OPERATION
4.3.1.
Lift up the knob (fig.3A) on the air regulator and ensure that it is wound fully
anti-clockwise.
4.3.2.
Remove the filler plug (fig.3B) from the lubricator and fill the lubricator with a quality
air tool oil (Sealey ATO1000S), refit the filler plug.
4.3.3.
The lubricator feed is set when the unit is running, adjust the feed knob (fig.3C)
the drip rate can be seen through the sight glass of the dome. The rate of oil feed will
automatically increase or decrease inline with the air flow.
5. OPERATION
5.1.
Place a 25L drum onto the trolley, locate the drum using the drum holder support
(fig.2.5) and secure with knob (fig.2.9).
5.2.
INSTALLING THE PUMP
5.2.1.
Remove the bung from the 2"BSP opening of the drum.
5.2.2.
Slacken off the locking nut on the pump probe and insert the pump into the drum until
the probe bottoms out, tighten the barrel nut and then tighten the locking nut to fix the
pump to the drum.
5.3.
SETTING UP THE PUMP
5.3.1.
Ensure that the air regulator valve is fully wound anti-clockwise and then connect the air
supply onto the quick release connector on the air regulator.
5.3.2.
Lift the knob on the regulator and slowly turn clockwise until the recommended
operating pressure of 70psi is reached, push down on the regulator knob to lock
the position.
NOTE: Check the system for leaks, should an air leak be discovered, release the pressure, disconnect the air line and repair/replace
the joint or seal before continuing.
© Jack Sealey Limited
fig.2
Original Language Version
A
B
C
fig.3
Locking Nut
Lock Ring
Barrel Nut
fig.4
AK4563D.V2 Issue 1 25/05/21
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