Toro Greensmaster Flex 1018 Operator's Manual
Toro Greensmaster Flex 1018 Operator's Manual

Toro Greensmaster Flex 1018 Operator's Manual

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Operator's Manual
Greensmaster
®
Flex 1018 and 1021
Greensmower
Model—Serial Range
04850—414000000 and Up
04860—414000000 and Up
*3460-887* A
3460-887A
Original Instructions (EN)

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Summary of Contents for Toro Greensmaster Flex 1018

  • Page 1 Operator’s Manual Greensmaster ® Flex 1018 and 1021 Greensmower Model—Serial Range 04850—414000000 and Up 04860—414000000 and Up *3460-887* A 3460-887A Original Instructions (EN)
  • Page 2: Table Of Contents

    Traction-Drum Position Setting ..................... 3–5 Chapter 4: Product Overview ......................4–1 Controls............................... 4–2 Engine Controls ..........................4–6 © 2023—The Toro ® Company Contact us at www.Toro.com 8111 Lyndale Ave So Printed in the USA Bloomington, MN 55044 All rights reserved...
  • Page 3: Disclaimers And Regulatory Information

    Blade Safety .............................13 Installing the Cutting Unit.......................13 Removing the Cutting Unit ......................14 Backlapping Information ........................15 Chapter 7: Storage..........................7–1 Storage Safety ..........................7–1 Storing the Machine ......................... 7–1 The Toro Warranty California Proposition 65 Warning Information 3460-887 A Disclaimers and Regulatory Information:...
  • Page 4: Chapter 1: Introduction

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. These numbers are located on the serial plate on your product .
  • Page 5: Manual Conventions

    Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety- alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
  • Page 6: Chapter 2: Safety

    Chapter 2 Safety General Safety This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the machine. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions;...
  • Page 7 Decal Part: 130-8322 Use only fuel with an alcohol content by volume under 10%. Read the Operator's Manual for more information on fuel. Do not use fuel with an alcohol content by volume greater than 10%. s_decal130-8322 Decal Part: 133-8062 s_decal133-8062 Decal Part: 138-1589 Engage the reels.
  • Page 8 Decal Part: 138-2138 Poisonous fumes or toxic gases, asphyxiation hazard—do not run the engine in an enclosed space. Explosion hazard—shut off the engine before adding fuel; no fire, open flames, or smoking when adding fuel. s_decal138-2138 Warning—shut off the engine and close the fuel shutoff valve before leaving the machine.
  • Page 9: Chapter 3: Setup

    Chapter 3 Setup Adjusting and Installing the Cutting Unit Parts Required Cutting unit (order separately; contact your authorized Toro distributor) Hex tube Spring Collar 1. Adjust the cutting unit to your desired settings; refer to the cutting unit Operator’s Manual.
  • Page 10: Installing The Grass Basket

    3. Slide a wheel onto an axle 4. Pivot the wheel-locking clip away from center of the wheel, allowing it to slide farther onto the axle. 5. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft.
  • Page 11: Adjusting The Engine Speed

    3. Install the basket hooks over the frame loop G404689 Adjusting the Engine Speed For CE or UKCA Compliant Countries Only CE/UKCA decal If you use your machine in a country that complies to CE or UKCA standards, meet noise regulations by performing the following steps: 1.
  • Page 12: Adjusting The Latch Bolt For The Handle-Height Adjuster

    Adjusting the Latch Bolt for the Handle-Height Adjuster If the handle-height adjuster is not parallel with the upper receiver weldment, perform the following steps to adjust the bolt: 1. Loosen the nut on the latch bolt so that the bolt head can move freely just beyond the pivot stop Note: You can apply pressure to the handle-...
  • Page 13: Traction-Drum Position Setting

    Traction-Drum Position Setting This machine uses a standard frame used on multiple models that has settings for both L and H positions. Do not use the H position with this model as it will result in poor cutting performance. G404691 3460-887A Page 3–5 Setup: Traction-Drum Position Setting...
  • Page 14: Chapter 4: Product Overview

    Chapter 4 Product Overview Grass basket Kickstand Handle Fuel tank Transport-wheel axle Cutting unit G406963 Product Overview Page 4–1 3460-887 A...
  • Page 15: Controls

    Controls G406959 Throttle control Clutch bail Hour meter Cutting-unit-drive lever Lift-assist handle Parking-brake latch On/Off switch Service-brake lever 3460-887A Page 4–2 Product Overview: Controls...
  • Page 16 Clutch Bail Use the clutch bail to engage or disengage the traction drive. • Engage the traction drive : Pull up and hold the bar to the handle. • Disengage the traction drive : Release the bar. G404693 Reel Speed Control Use the reel-speed-control knob to engage adjust the reel speed.
  • Page 17 Throttle Control • Decrease the engine speed : Rotate the lever up. • Increase the engine speed : Rotate the lever down. G404697 On/Off Switch • Start the engine : Push the upper part of the switch. • Shut off the engine : Push the lower part of the switch.
  • Page 18 Parking-Brake Latch • Engage the parking brake : Rotate the parking-brake latch toward you while the service-brake lever is engaged. • Disengage the parking brake : Pull the service-brake lever toward the handle. G404700 Cutting-Unit-Drive Lever Use the cutting-unit-drive lever to engage or disengage the cutting unit while the clutch bail is engaged.
  • Page 19: Engine Controls

    Handle-Height Adjuster Pull up on the handle-height adjuster and raise or lower the handle height to a comfortable operating position. G404702 Engine Controls G404703 Recoil-starter handle Choke lever Fuel-shutoff valve 3460-887A Page 4–6 Product Overview: Controls...
  • Page 20 Engine Controls (continued) Choke Lever the choke before starting a NGAGE cold engine. the choke when the ISENGAGE engine is warm. G404704 Fuel-Shutoff Valve Close the fuel-shutoff valve when the machine is not used for a few days, during transport to and from the job site, or when the machine is parked inside a building.
  • Page 21 Kickstand Use the kickstand when you install or remove the transport wheels or the cutting unit. G406964 CAUTION The machine is heavy and can cause back strain if lifted improperly. Put your foot pressure down on the kickstand and use only the lift-assist handle to raise the machine.
  • Page 22: Specifications

    Kickstand (continued) Kickstand—C UTTING ERVICE position Spring pin G404706 Specifications Note: Specifications and design are subject to change without notice. Model 04850 Model 04860 84 cm (33 inches) 91 cm (36 inches) Width Dry weight* 84 kg (185 lb) 86 kg (190 lb) 46 cm (18 inches) 53 cm (21 inches) Width of cut...
  • Page 23: Attachments/Accessories

    Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.
  • Page 24: Chapter 5: Operation

    Chapter 5 Operation Before Operation Before Operation Safety General Safety • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. •...
  • Page 25: Performing Daily Maintenance

    Before Operation Safety (continued) • Keep the nozzle in contact with the rim of the fuel tank or container operating at all times until fueling is complete. Performing Daily Maintenance Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance Schedule.
  • Page 26 Fuel (continued) Filling the Fuel Tank 1. Clean around the fuel-tank cap and remove the cap from the tank. G404710 2. Add the recommended fuel to the full level (i.e., to the bottom of the fuel gauge ) in the fuel tank.
  • Page 27: Adjusting The Clip Rate

    Adjusting the Clip Rate Determine the appropriate clip rate per the following table: Clip Rate Reel Speed Pulley Cutting Unit Position 8-blade 11-blade 14-blade 7.3 mm (0.286 inch) 5.3 mm (0.208 inch) 4.2 mm (0.164 inch) High 6.1 mm (0.241 inch) 4.4 mm (0.175 inch) 3.5 mm (0.137 inch)
  • Page 28 – Before leaving the operating position • Use only accessories and attachments approved by The Toro® Company. Slope Safety • Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death.
  • Page 29: Starting The Engine

    During Operation Safety (continued) • Operate across slopes, never up and down. Avoid operation on excessively steep or wet slopes. Poor footing could cause a slip-and-fall accident. • Identify hazards at the base of the slope. Do not operate the machine near drop-offs, ditches, embankments, water, or other hazards.
  • Page 30: Mowing Overview

    Mowing Overview 1. Transport the machine to the area of operation. 2. Start the engine, set the throttle to a reduced speed, push down on the handle to raise the cutting unit, and engage the traction drive to move the machine onto the collar of the green.
  • Page 31: Shutting Off The Engine

    Mowing Overview (continued) • To assist in maintaining a straight line across the green and to keep the machine an equal distance from the edge of the previous cut, use the alignment stripes on the basket G404728 Shutting Off the Engine 1.
  • Page 32: Disengaging The Transmission

    Installing the Transport Wheels You can purchase an optional Transport Wheel Kit (Model 04123); contact your authorized Toro distributor. 1. Ensure that the tires are inflated to 83 to 103 kPa (12 to 15 psi). 2. Move the kickstand to the T position.
  • Page 33: Transporting The Machine Using Transport Wheels

    Installing the Transport Wheels (continued) 3. Slide a wheel onto an axle 4. Pivot the wheel-locking clip away from center of the wheel, allowing it to slide farther onto the axle. 5. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft.
  • Page 34: Hauling The Machine

    Note: You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the trailer, refer to your trailer Operator’s Manual. 1. Carefully drive the machine onto the trailer.
  • Page 35: Chapter 6: Maintenance

    Chapter 6 Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position.
  • Page 36: Maintenance Safety

    • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty. • If major repairs are ever needed or if assistance is desired, contact an authorized Toro distributor. Recommended Maintenance Schedule...
  • Page 37: Daily Maintenance Checklist

    Maintenance Description Maintenance Procedure Part No. Service Interval Spark plug; obtain from Replace the spark plug. Honda Yearly Adjust the traction cable. Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed.
  • Page 38: Pre-Maintenance Procedures

    Notation for Areas of Concern (continued) Inspection performed by: Item Date Information Pre-Maintenance Procedures Preparing the Machine for Maintenance WARNING While you are maintaining or adjusting the machine, someone could start the engine. Accidentally starting the engine could seriously injure you or other bystanders. Release the clutch bail, engage the parking brake, and pull the wire off the spark plug before you do any maintenance.
  • Page 39: Engine Maintenance

    Preparing the Machine for Maintenance (continued) 5. Disconnect the spark-plug wire G404844 Engine Maintenance Engine Safety • Do not change the governor speed or overspeed the engine. • Run the engine dry or remove the fuel with a hand pump; never siphon the fuel. If you must drain the fuel tank, do it outdoors.
  • Page 40: Checking The Engine-Oil Level

    Engine Oil Specifications (continued) G404892 Checking the Engine-Oil Level The ideal time to check the engine-oil level is when the engine is cool or before you have started the engine for the day. If you have already ran the engine, allow the oil to drain back down to the sump for at least 10 minutes before you check the engine-oil level.
  • Page 41: Changing The Engine Oil

    Changing the Engine Oil WARNING Oil may be hot after the engine has been run, and contact with hot oil can cause severe personal injury. Avoid contacting the hot engine oil when you drain it. 1. Shut off the engine and wait for all moving parts to stop. 2.
  • Page 42 Servicing the Air Cleaner (continued) 2. Remove the wingnut securing the air- cleaner cover 3. Remove the air-cleaner cover. G404895 IMPORTANT Ensure that no dirt or debris from the air-cleaner cover fall into the base. 4. Remove the foam element and paper element from the base.
  • Page 43: Servicing The Spark Plug

    Servicing the Air Cleaner (continued) 9. Rinse and dry the foam element thoroughly. 10. Wipe dirt from the base and the cover with a moist rag. IMPORTANT Ensure that dirt and debris do not enter the air duct leading to the carburetor. 11.
  • Page 44: Controls Maintenance

    Controls Maintenance Adjusting the Traction Cable Adjust the traction cable to achieve a gap of 1.1 mm (0.045 inch) between the friction disc and the pressure plate. 1. Access the friction disc and pressure plate by removing the clutch cover G404910 2.
  • Page 45: Adjusting The Service/Parking Brake

    Adjusting the Service/Parking Brake Adjust the service/parking brake if it slips during operation. 1. Disengage the parking brake. 2. Measure the free play at the end of the parking-brake handle The handle free play should be between 12.7 to 25.4 mm (0.50 to 1 inch) .
  • Page 46: Adjusting The Throttle Cable

    Adjusting the Reel-Control Cable (continued) 1. Move the reel-speed-control knob to the high- reel-speed position. 2. Loosen the rear jam nut and tighten the front jam nut G404914 Adjusting the Throttle Cable Adjusting the Low-Idle Engine Speed 1. Park the machine on a level surface and engage the parking brake. 2.
  • Page 47: Cutting Unit Maintenance

    Adjusting the Throttle Cable (continued) Adjusting the High-Idle Engine Speed 1. Park the machine on a level surface and engage the parking brake. Note: Ensure that the engine is at a normal operating temperature before you adjust the throttle cable. 2.
  • Page 48: Removing The Cutting Unit

    Installing the Cutting Unit (continued) 3. Move the suspension latches down to secure the cutting unit to the machine. 4. Move the collar out of the transmission- coupler-shaft groove and insert the hex tube into the cutting-unit coupler shaft 5. Install the grass basket. G404930 Removing the Cutting Unit Note:...
  • Page 49: Backlapping Information

    6. Remove the cutting unit from the frame. G404931 Backlapping Information To backlap the cutting unit, use the Access Backlap Kit (Model 139-4342); refer to the operating instructions in the kit Installation Instructions. Contact your authorized Toro distributor to acquire this kit.
  • Page 50: Chapter 7: Storage

    3. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. 4. Paint all scratched or bare metal surfaces. Paint is available from your authorized Toro distributor. 5. Store the machine in a clean, dry garage or storage area. Cover the machine to protect it and keep it clean.
  • Page 51: The Toro Warranty

    Conditions and Products Covered Toro. Toro will make the final decision whether to repair any existing part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.
  • Page 52: California Proposition 65 Warning Information

    Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. Toro provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements.

This manual is also suitable for:

Greensmaster flex 10210485004860

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