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Beko QWIK-PURE CS 400 Installation And Operating Manual

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Installation and operating manual
QWIK-PURE
CS
®
> 400
02-673

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Summary of Contents for Beko QWIK-PURE CS 400

  • Page 1 EN-US Installation and operating manual QWIK-PURE ® > 400 02-673...

  • Page 2: Table Of Contents

    QWIK-PURE ® Installation and operating manual Table of contents 1. Information on documentation .......................4 1.1 Contact ............................4 1.2 Installation information and operating manual...............4 2. Safety ..............................5 2.1 Use .............................5 2.1.1 Intended use ............................5 2.1.2 Foreseeable misuse .......................... 6 2.2 Responsibility of the operator ....................6 2.3 Target group and personnel......................7 2.4 Explanation of the symbols used ....................8 2.5 Safety instructions and warning notices ..................9...
  • Page 3 Installation and operating manual QWIK-PURE ® 6. Assembly ............................25 6.1 Warning notices ........................25 6.2 Installation work ........................26 7. Commissioning ..........................34 7.1 Warning notices ........................34 7.2 Initial commissioning ......................35 7.3 Recommissioning ........................36 8. Operation ............................37 8.1 Warning notices ........................

  • Page 4: Information On Documentation

    1. Information on documentation This documentation describes all steps necessary for the use of the product and accessories. 1.1 Contact Service and tools BEKO TECHNOLOGIES CORP. 900 Great Southwest Pkwy SW Atlanta, GA 30336, USA Phone: +1 404 924-6900 Fax: +1 (404) 629-6666 beko@bekousa.com...

  • Page 5: Safety

    Installation and operating manual QWIK-PURE ® 2. Safety 2.1 Use 2.1.1 Intended use The QWIK-PURE CS, also referred to as the “product” below, is used to treat compressor condensate from ® oil-lubricated and oil-free compressors. Physical processes are used to separate oils that can be directly separated from the corresponding water.

  • Page 6: Foreseeable Misuse

    QWIK-PURE ® Installation and operating manual 2.1.2 Foreseeable misuse Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Foreseeable misuse includes using the product or accessories in a manner that is not intended by the manufacturer or suppliers but that may occur due to foreseeable human behavior.

  • Page 7: Target Group And Personnel

    Installation and operating manual QWIK-PURE ® 2.3 Target group and personnel This manual is intended for the personnel listed below who are involved in working on the product or its accessories. INFORMATION Personnel requirements! • Minors are strictly prohibited from working with and on the product and its accessories.

  • Page 8: Explanation Of The Symbols Used

    QWIK-PURE ® Installation and operating manual 2.4 Explanation of the symbols used The symbols used in the following indicate important and safety-related information that must be observed in handling the product and to ensure safe and optimal operation. Symbol Description/explanation General warning symbol (danger, warning, caution) Warning of pressurized system Read and understand the installation and operation manual...

  • Page 9: Safety Instructions And Warning Notices

    Installation and operating manual QWIK-PURE ® 2.5 Safety instructions and warning notices This section provides an overview of all important safety aspects for the protection of persons and for the safe and trouble-free operation of the product and accessories. The following sections list the dangers that arise from this product and the accessories even when used as intended.

  • Page 10: Pressurized Systems

    QWIK-PURE ® Installation and operating manual 2.5.3 Pressurized systems The following situations may result in serious injury or death: • Contact with fluids that escape quickly or abruptly • Bursting system components • Pressurized hose and pipe whipping as a result of disconnection For the safe handling of pressurized systems, observe the following: •...

  • Page 11: Installation

    Installation and operating manual QWIK-PURE ® 2.5.5 Installation The improper assembly or electrical installation of the product and accessories may result in personal injury and damage to property and impair operation. For safe assembly and electrical installation, observe the following: •...

  • Page 12: Handling Hazardous Substances

    QWIK-PURE ® Installation and operating manual 2.5.7 Handling hazardous substances Substances contained in the condensate that are hazardous to health and the environment can irritate and damage the skin, eyes and mucous membranes on contact. In addition, condensate contaminated with pollutants must not be allowed to enter the sewerage system, water bodies or the ground.

  • Page 13: Warning Notices

    Installation and operating manual QWIK-PURE ® 2.6 Warning notices Warning notices caution against dangers in handling the product and accessories. Observe the warning notices in order to avoid accidents, personal injury and property damage as well as impairments in operation. Structural design: SIGNAL WORD Type and source of danger!

  • Page 14: Product Information

    QWIK-PURE ® Installation and operating manual 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE CS 400 ® Description / explanation Description / explanation Pressure relief chamber Locking device Fixing screw Collector Connecting pipe Riser duct Clean water tank [10] Filter cartridge Reference turbidity tube [11] End cap...

  • Page 15: How It Works

    Installation and operating manual QWIK-PURE ® 3.2 How it works The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [1]. In the pressure relief chamber [1], entrained compressed air is separated before the condensate flows through the connecting pipe [3] into the filter cartridge [10].

  • Page 16: Type Plate

    16 bar(ü) / 230 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 50 kg / 110.2 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name...

  • Page 17: Scope Of Delivery

    Installation and operating manual QWIK-PURE ® 3.4 Scope of delivery The size and further delivery details are provided in the contractual documents. Image Description / explanation Quick Start Guide QWIK-PURE ® 빠른 시작 가이드 RYCHLÝ NÁVOD K OBSLUZE SCHNELLSTARTANLEITUNG SNELSTARTGIDS QUICK START GUIDE SKRÓCONA INSTRUKCJA OBSŁUGI GUÍA DE INICIO RÁPIDO...
  • Page 18 QWIK-PURE ® Installation and operating manual Image Description / explanation Filter cartridge Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Reference turbidity tube 18 | 64...

  • Page 19: Technical Data

    Installation and operating manual QWIK-PURE ® 4. Technical data 4.1 QWIK‑PURE CS operating parameters ® Parameter QWIK-PURE CS 400 ® Relative ambient air humidity ≤10 … 80%, without condensate 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 … +50 °C Minimum / maximum operating temperature, fluids ...

  • Page 20: Materials

    QWIK-PURE ® Installation and operating manual 4.3 Materials Component Material Filter cartridge Plastic blend and cellulose Pressure relief chamber Polyethylene (PE) Polyamide (PA) Condensate inlet Polypropylene (PP) Stainless steel (VA) Connecting pipe Polyethylene (PE) Clean water tank Polyethylene (PE) Foot Polyethylene (PE) Collector Polyethylene (PE)

  • Page 21: Connections

    Installation and operating manual QWIK-PURE ® 4.5 Connections Connection Qty. Description / explanation 25 mm (0.98 in) Hose connection, connection for the condensate inlet 13 mm (0.52 in) Hose connection, connection for the condensate inlet G1/2" Connection for the condensate inlet Elbow connector, connection for draining the purified ...

  • Page 22: Assembly Conditions

    QWIK-PURE ® Installation and operating manual 4.6 Assembly conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Indoors 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations...

  • Page 23: Transport And Storage

    Installation and operating manual QWIK-PURE ® 5. Transport and storage 5.1 Warning notices WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal  injury and property damage as well as operating disruptions while working on the product or its accessories. • The work on the product and accessories described in the following may only be carried out by transportation and storage skilled technical personnel and must be documented.

  • Page 24: Transport

    QWIK-PURE ® Installation and operating manual 5.2 Transport Transportation work Image Description / explanation HIER ÖFFNEN OPEN HERE • Only transport the product and the accessories in their original packaging. • Secure the product and accessories in an upright position on a pallet so that they will not fall or shift during transportation.

  • Page 25: Assembly

    Installation and operating manual QWIK-PURE ® 6. Assembly 6.1 Warning notices DANGER Use of incorrect replacement element, accessories or materials! Use of the incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunctions and device failure as well as material damage can occur.

  • Page 26: Installation Work

    QWIK-PURE ® Installation and operating manual 6.2 Installation work The following prerequisites must be met before carrying out assembly work, and all preparation work must be completed first. Preconditions Tool Material Protective equipment • Adjustable wrench • Sealing material (e.g. PTFE tape) To be worn at all times: for sealing the condensate •...
  • Page 27 Installation and operating manual QWIK-PURE ® Installation work Image Description / explanation 4. Carefully insert the foot into the installation openings while straightening it at the same time. 27 | 64...
  • Page 28 QWIK-PURE ® Installation and operating manual Installation work Image Description / explanation 5. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 6. Press the locking device into the locking device opening as far as it will go.
  • Page 29 Installation and operating manual QWIK-PURE ® Installation work Image Description / explanation 7. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the clean water tank. 8. Install the riser duct between the collector and the clean water tank.
  • Page 30 QWIK-PURE ® Installation and operating manual Installation work Image Description / explanation 9. Place the end cap on the filter cartridge and turn  it clockwise all the way. NOTICE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The color of the cap at the bottom of the filter cartridge must be identical  to the color of the cap in the collector. •...
  • Page 31 12. Check the sealing surfaces in the connecting pipe for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 13. Insert the connecting pipe into the connection for the pressure relief chamber.
  • Page 32 QWIK-PURE ® Installation and operating manual Installation work Image Description / explanation NOTICE Damage due to incorrect hose routing. Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
  • Page 33 Installation and operating manual QWIK-PURE ® Installation work Image Description / explanation 20. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as  it will go onto the condensate drain of the QWIK-PURE CS and position it so that the ® outlet is pointing downwards. NOTICE Overflow of the clean water tank.

  • Page 34: Commissioning

    QWIK-PURE ® Installation and operating manual 7. Commissioning 7.1 Warning notices DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal  hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate  and in the instructions.

  • Page 35: Initial Commissioning

    Installation and operating manual QWIK-PURE ® 7.2 Initial commissioning For initial commissioning work to be carried out, the following prerequisites must be fulfilled and the  preparatory tasks must have been completed. Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Preparatory work Assembly of the QWIK-PURE CS is complete.

  • Page 36: Recommissioning

    QWIK-PURE ® Installation and operating manual Commissioning work Image Description / explanation 4. Slowly open the condensate feed to the QWIK-PURE ® 5. Check all hoses and connections for leaks (see section “9.3.5 Leakage test” on page 49). 6. Commissioning is complete and the discharged condensate is treated by the QWIK-PURE ®...

  • Page 37: Operation

    Installation and operating manual QWIK-PURE ® 8. Operation 8.1 Warning notices DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal  hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate  and in the instructions.
  • Page 38 QWIK-PURE ® Installation and operating manual Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Image Description 1. Check the level indicator. The level indicator is flush with the pressure relief chamber: 0 The QWIK-PURE CS works perfectly.

  • Page 39: Maintenance

    Installation and operating manual QWIK-PURE ® 9. Maintenance 9.1 Warning notices DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts. • Before starting work, bleed the pressurized system and secure it against unintentional pressurization.

  • Page 40: Maintenance Plan

    QWIK-PURE ® Installation and operating manual 9.2 Maintenance plan Maintenance Interval Turbidity test of wastewater and documenting the • Weekly result • Weekly Visual inspection • Mandatory in case of a negative result of the turbidity test Replace the filter cartridge and activated carbon mat • If the level indicator’s red marking is visible •...

  • Page 41: Turbidity Test Of The Purified Condensate

    Installation and operating manual QWIK-PURE ® 9.3.1 Turbidity test of the purified condensate Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Image Description 1. Remove the reference turbidity tube from the holder and fill it with a water sample from the service valve.

  • Page 42: Replace Filter Cartridges

    QWIK-PURE ® Installation and operating manual 9.3.2 Replace filter cartridges Preconditions Tool Material Protective equipment • No tool necessary • Filter cartridges To be worn at all times: • Activated carbon mat Preparatory work Provide the required number of new filter cartridges and the activated carbon mat next to the  QWIK-PURE ® Remove the plugs from the packaging of the new filter cartridges and place them near the  QWIK-PURE ® Image Description / explanation 1.
  • Page 43 Installation and operating manual QWIK-PURE ® Image Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of leaked or spilled condensate in accordance with the locally applicable legal requirements and...
  • Page 44 60). 9. Check the sealing surface of the connecting pipe connection for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 44 | 64...
  • Page 45 Installation and operating manual QWIK-PURE ® Image Description / explanation NOTICE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The color of the cap at the bottom of the filter cartridge must be identical  to the color of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the filter cartridge into the mount on  the foot with the bayonet mount facing the connecting pipe.
  • Page 46 QWIK-PURE ® Installation and operating manual Image Description / explanation 14. Place the end cap on the filter cartridge and turn  it clockwise all the way. 15. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 16.

  • Page 47: Cleaning

    Installation and operating manual QWIK-PURE ® 9.3.3 Cleaning 9.3.3.1 Warning notices CAUTION Improper cleaning and use of incorrect cleaning agents! Improper cleaning and the use of incorrect cleaning agents could result in slight injuries and health or property damage. • Only use warm water to remove stubborn dirt or deposits.

  • Page 48: Cleaning Work

    QWIK-PURE ® Installation and operating manual 9.3.3.2 Cleaning work For cleaning work to be carried out, the following prerequisites must be fulfilled and the respective  preparatory tasks must have been completed. Preconditions Tool Material Protective equipment • No tools necessary • Warm water To be worn at all times: • Cotton cloth or disposable cloth Preparatory work The QWIK-PURE CS has been decommissioned.

  • Page 49: Visual Inspection

    Installation and operating manual QWIK-PURE ® 9.3.4 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 9.3.5 Leakage test A leakage test is only possible if the QWIK-PURE CS is completely filled with water. ® 1. Fill the QWIK-PURE CS with tap water via the vent until water comes out of the condensate drain.

  • Page 50: Consumables, Accessories And Spare Parts

    • Material number and designation of the accessory • Desired number of accessories to be supplied The contact information for the relevant BEKO TECHNOLOGIES service team is listed in section “1.1 Contact” on page 4. 10.2 Maintenance Designation Material number...

  • Page 51: Spare Parts

    Installation and operating manual QWIK-PURE ® 10.4 Spare parts Designation Material number Pressure relief chamber 25 l (6.6 gal) 4058519 Cover, pressure relief chamber 4059531 Condensate inlet, rotatable, including fixing screw 4058538 QWIK-PURE CS 400 clean water tank, 2.5 l (0.66 gal) 4058527 ® Foot 4058517 Collector 1 x 1 filter cartridge 4058532...

  • Page 52: Decommissioning

    QWIK-PURE ® Installation and operating manual 11. Decommissioning The QWIK-PURE CS must be removed from service for prolonged periods of non-operation, e.g.: ® • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g. conversion work, major repairs, decommissioning of the overall system) 11.1 Warning notices DANGER...

  • Page 53: Disassembly

    Installation and operating manual QWIK-PURE ® 12. Disassembly 12.1 Warning notices DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts.  • Establish a safe area around the work area before starting work. •...
  • Page 54 QWIK-PURE ® Installation and operating manual Disassembly work Image Description / explanation 1. Cut off the condensate feed to the  QWIK-PURE CS and divert the incoming ® condensate into a separate container. 2. Connect the service valve on the clean water tank to a collecting container and open the service valve.
  • Page 55 Installation and operating manual QWIK-PURE ® Disassembly work Image Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of leaked or spilled condensate in accordance with the locally applicable legal requirements and...
  • Page 56 60). 9. Check the sealing surface of the connecting pipe connection for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 4). 56 | 64...
  • Page 57 Installation and operating manual QWIK-PURE ® Disassembly work Image Description / explanation 10. Remove the hose between the tapping point and the pressure relief chamber. 11. Empty and remove the connecting pipe. 12. Clean the connecting pipe (see section “9.3.3 Cleaning”...
  • Page 58 QWIK-PURE ® Installation and operating manual Disassembly work Image Description / explanation 13. Empty and remove the pressure relief chamber. 14. Clean the pressure relief chamber (see section “9.3.3 Cleaning” on page 47). 15. Remove and clean the riser duct. 58 | 64...
  • Page 59 Installation and operating manual QWIK-PURE ® Disassembly work Image Description / explanation 16. Remove the locking device from the foot. 17. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter cartridge  mount. 18. Empty and clean collector. 19. Dispose of the dismantled components properly (see section “13.

  • Page 60: Disposal

    • Dispose of electrical and electronic components via a specialist disposal company or return them to BEKO TECHNOLOGIES. • In case of doubt, consult a regional disposal company before disposal. NOTICE Inappropriate storage.

  • Page 61: Troubleshooting

    QWIK-PURE ® 14. Troubleshooting In the event of any malfunctions which are not described, malfunctions which cannot be eliminated or questions, contact BEKO TECHNOLOGIES customer service, see “1.1 Contact” on page 4. Symptoms Possible cause Measure The level indicator’s red marking 1.

  • Page 62: Notes

    QWIK-PURE ® Installation and operating manual 15. Notes 62 | 64...
  • Page 63 Installation and operating manual QWIK-PURE ® 63 | 64...
  • Page 64 BEKO TECHNOLOGIES, CORP. BEKO TECHNOLOGIES S. de R.L. de C. 900 Great Southwest Pkwy SW BEKO Technologies, S de R.L. de C.V. Atlanta, GA 30336 Blvd. Vito Alessio Robles 4602 Bodega 10 Zona Industrial Tel. +1 404 924-6900 Saltillo, Coahuila, 25107 beko@bekousa.com...

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