Related Manuals for Beko QWIK-PURE CS
Summary of Contents for Beko QWIK-PURE CS
- Page 1 EN-US Installation and operating manual QWIK‑PURE ® > 550 > 1100 > 2200 > 3300 02-607...
-
Page 2: Table Of Contents
QWIK‑PURE ® Installation and operating manual Table of contents 1. Information on documentation .......................5 1.1 Contact ............................5 1.2 Installation information and operating manual...............5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................6 2.1.2 Foreseeable misuse .......................... 7 2.2 Responsibility of the operator ....................7 2.3 Target group and personnel......................8 2.4 Explanation of the symbols used ....................9 2.5 Safety instructions and warning notices ................ - Page 3 Installation and operating manual QWIK‑PURE ® 3.7 Type plate ..........................37 3.7.1 QWIK-PURE iCS 550 … 3300 ......................37 ® 3.7.2 FRC control unit ..........................38 3.8 Scope of delivery ........................39 4. Technical data ..........................42 4.1 QWIK‑PURE iCS operating parameters ................42 ®...
- Page 4 QWIK‑PURE ® Installation and operating manual 9.2.4 Querying the solenoid valve status ....................82 9.2.5 Querying piston status ........................83 9.2.6 Activating the WLAN ........................84 9.2.7 Setting number of filter cartridges .....................85 9.2.8 Manually starting a discharge operation ...................87 9.2.9 Resetting IP settings ........................87 9.2.10 Reset error message ........................89 10.
-
Page 5: Information On Documentation
1. Information on documentation This documentation describes all steps necessary for the use of the product and accessories. 1.1 Contact Service and tools BEKO TECHNOLOGIES CORP. 900 Great Southwest Pkwy SW Atlanta, GA 30336, USA Phone: +1 404 924-6900 Fax: +1 (404) 629-6666 beko@bekousa.com... -
Page 6: Safety
QWIK‑PURE ® Installation and operating manual 2. Safety 2.1 Use 2.1.1 Intended use The QWIK-PURE iCS, also referred to as the “product” below, is used to treat compressor condensate from ® oil-lubricated and oil-free compressors. Physical processes are used to separate oils that can be directly separated from the corresponding water. -
Page 7: Foreseeable Misuse
Installation and operating manual QWIK‑PURE ® 2.1.2 Foreseeable misuse Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Foreseeable misuse includes using the product or accessories in a manner that is not intended by the manufacturer or suppliers but that may occur due to foreseeable human behavior. -
Page 8: Target Group And Personnel
QWIK‑PURE ® Installation and operating manual 2.3 Target group and personnel This manual is intended for the personnel listed below who are involved in working on the product or its accessories. INFORMATION Personnel requirements! • Minors are strictly prohibited from working with and on the product and its accessories. -
Page 9: Explanation Of The Symbols Used
Installation and operating manual QWIK‑PURE ® 2.4 Explanation of the symbols used The symbols used in the following indicate important and safety-related information that must be observed in handling the product and to ensure safe and optimal operation. Symbol Description/explanation General warning symbol (danger, warning, caution) Warning of pressurized system Warning of electrical voltage... -
Page 10: Safety Instructions And Warning Notices
QWIK‑PURE ® Installation and operating manual 2.5 Safety instructions and warning notices This section provides an overview of all important safety aspects for the protection of persons and for the safe and trouble-free operation of the product and accessories. The following sections list the dangers that arise from this product and the accessories even when used as intended. -
Page 11: Pressurized Systems
Installation and operating manual QWIK‑PURE ® 2.5.3 Pressurized systems The following situations may result in serious injury or death: • Contact with fluids that escape quickly or abruptly • Bursting system components • Pressurized hose and pipe whipping as a result of disconnection For the safe handling of pressurized systems, observe the following: •... -
Page 12: Transport And Storage
QWIK‑PURE ® Installation and operating manual 2.5.5 Transport and storage Improper transport or storage can lead to personal injury or damage to property. In order to ensure safety during the transport and storage of the product and accessories, observe the following: •... -
Page 13: Handling Hazardous Substances
Installation and operating manual QWIK‑PURE ® • Ensure order and cleanliness during maintenance and repair work. Prevent impurities from penetrating into the opened product or accessories. Store dismantled components and accessories directly in a safe place. • After completing maintenance and repair work, remove all tools and cleaning agents used, as well as all parts that are no longer needed, from the work area. -
Page 14: Warning Notices
QWIK‑PURE ® Installation and operating manual 2.6 Warning notices Warning notices caution against dangers in handling the product and accessories. Observe the warning notices in order to avoid accidents, personal injury and property damage as well as impairments in operation. Structural design: SIGNAL WORD Type and source of danger! -
Page 15: Product Information
Installation and operating manual QWIK‑PURE ® 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE iCS 550 ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow Regulation Controller (FRC), Collector 1 x 1 filter cartridge control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct... -
Page 16: Qwik-Pure ® Ics 1100
QWIK‑PURE ® Installation and operating manual 3.1.2 QWIK‑PURE iCS 1100 ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow Regulation Controller (FRC), Collector 1 x 2 filter cartridges control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct [11] Reference turbidity tube Foot... -
Page 17: Qwik-Pure ® Ics 2200
Installation and operating manual QWIK‑PURE ® 3.1.3 QWIK‑PURE iCS 2200 ® Description / explanation Description / explanation Pressure relief chamber Locking device Flow Regulation Controller (FRC), Collector 2 x 2 filter cartridges control unit Measuring chamber End cap Clean water tank [10] Filter cartridge Riser duct [11] Reference turbidity tube Foot... -
Page 18: Qwik-Pure ® Ics 3300
QWIK‑PURE ® Installation and operating manual 3.1.4 QWIK‑PURE iCS 3300 ® Description / explanation Description / explanation Pressure relief chamber Collector 2 x 2 filter cartridges Flow Regulation Controller (FRC), End cap control unit Measuring chamber [10] Filter cartridge Clean water tank [11] Reference turbidity tube Riser duct [12] Fixing screw... -
Page 19: User Interface
Installation and operating manual QWIK‑PURE ® 3.2 User interface Display elements Controls Description / explanation Description / explanation [14] Status LED STATUS BAR [15] On-Off button [16] LED NUMBER OF FILTER CARTRIDGES [17] Enter button [19] Status LED DATA TRANSFER [18] Service button Status LED [22]... -
Page 20: Description Of The Controls And Displays
QWIK‑PURE ® Installation and operating manual 3.3 Description of the controls and displays Image Description / explanation Status LED STATUS BAR Status bar Flashing white FRC in standby mode Lights up blue Function started by the operator is executed Lights up green The status of a selected function is displayed Solid yellow... - Page 21 Installation and operating manual QWIK‑PURE ® Image Description / explanation Status LED FILTER CARTRIDGE SELECTION Filter Cartridge Selection Flashes green Number of filter cartridges can be configured WLAN status LED Status WLAN Deactivated Flashes blue Active and a WLAN connection can be established Status LED PISTON Status piston Lights up green No service necessary...
-
Page 22: How It Works
QWIK‑PURE ® Installation and operating manual 3.4 How it works The condensate flow through the QWIK-PURE iCS is controlled and monitored by the ® flow regulation controller unit, hereafter referred to as FRC. The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [1]. - Page 23 Installation and operating manual QWIK‑PURE ® 4. The auxiliary air supply is stopped as soon as the filling level in the measuring chamber [3] falls below the Low Level (LL) sensor. 5. The PISTON solenoid valve is switched. 0 The piston is depressurized and opens the connection to the pressure relief chamber [1]. 6. The measuring chamber [3] is filled with condensate. The purified condensate is fed from the collector [8] via the riser duct [5] into the clean water tank [4].
-
Page 24: Modbus Function
QWIK‑PURE ® Installation and operating manual 3.5 Modbus function The FRC features an integrated Modbus RTU interface that can be used to read the operating parameters and device information. The FRC is operated using the client-server system with the Modbus-RTU operating mode. Data is transmitted via an RS485 interface in binary format. -
Page 25: Read Input Registers (0X04)
Installation and operating manual QWIK‑PURE ® 3.5.3.1 Read Input Registers (0x04) Modbus Contents Description / explanation Format address Piston valve operation 1104 counts, Hi-Word Switching cycles, PISTON solenoid valve Piston valve operation 1105 counts, Lo-Word Pulse valve operation 1106 counts, Hi-Word Switching cycles, PULSE solenoid valve Pulse valve operation 1107... - Page 26 QWIK‑PURE ® Installation and operating manual Modbus Contents Description / explanation Format address Status LED PISTON LED off = 0 1702 LED displays LED 100% = 1 LED 50% = 2 LED flashes = 3 WLAN status LED LED off = 0 LED 100% = 1 1703 LED displays LED 50% = 2 LED flashes = 3 Status LED FILTER CARTRIDGE SELECTION LED off = 0 1704 LED displays LED 100% = 1 ...
- Page 27 Installation and operating manual QWIK‑PURE ® Modbus Contents Description / explanation Format address Start Menu button 1762 Digital Input not activated = 0 activated = 1 Service button 1763 Digital Input not activated = 0 activated = 1 Enter button not activated = 0 1764 Digital Input activated = 1 All error flags 3200 Error Flags 1 = Error active 0 = Error inactive General fault message, code flash 3201...
- Page 28 QWIK‑PURE ® Installation and operating manual Modbus Contents Description / explanation Format address Cartridge operation time 3310 Filter cartridges, remaining service time [%] float left Cartridge operation count 3312 Filter cartridges, remaining switching cycles [%] float left Piston operation count 3314 Piston, remaining switching cycles [%] float...
-
Page 29: Read Device Identification (0X2B / 0X0E)
Production: Date of board 0x82 n.a. ASCII calibration Production: free 0x83 n.a. ASCII Manufacturer’s material number, n.a. 0x85 ASCII product 6200 … 6298 n.a. Manufacturer’s serial number, 0x86 ASCII product *1 ASCII strings are separated by 0x00. Unused characters at the ends of strings are filled with 0x00. *2 legend: APP = Application BBS = BEKO basic software CFG = Configuration 29 | 132... -
Page 30: Modification Of Interface Parameters
QWIK‑PURE ® Installation and operating manual 3.5.3.3 Modification of interface parameters This procedure is used to change interface parameters required for communication. 1. Write the value 0xAC1D (decimal: 44061) to the holding register 0x1392 (decimal: 5010). 2. Write the parameter to the holding register 0x07D0 (decimal: 2000). Description / explanation HighByte: See the following table... -
Page 31: Error Messages
Installation and operating manual QWIK‑PURE ® 3.5.3.4 Error messages Error code Error message Description / explanation ILLEGAL FUNCTION Function not implemented ILLEGAL DATA ADDRESS Requested address out of valid range ILLEGAL DATA VALUE Faulty data SERVER DEVICE FAILURE Unrecoverable error occurred during the request 3.6 WLAN function The FRC features an integrated password-protected WLAN interface through which the following functions can be called on the FRC:... -
Page 32: Home
QWIK‑PURE ® Installation and operating manual 3.6.1 Home Menu Description / explanation Home Start menu Device Data Menu for showing device data Realtime Data Menu for showing operating data in real time Configuration Menu for configuring interface parameters Task bar Task bar for navigating between the individual menus 32 | 132... -
Page 33: Device Data
Installation and operating manual QWIK‑PURE ® 3.6.2 Device Data Contents Description / explanation Firmware version Firmware version number Website version Web interface version number Board serial number Circuit board serial number Device SAP number Device material number Device serial number Device serial number 33 | 132... -
Page 34: Realtime Data
QWIK‑PURE ® Installation and operating manual 3.6.3 Realtime Data Contents Description / explanation Displays the number of the fault message in question. System Error number 0 = there is no fault message. Displays the number of the warning message in question. System limp home number 0 = there is no warning message. Operating time [hh:mm:ss] during which the product is connected Uptime to the power supply... - Page 35 Installation and operating manual QWIK‑PURE ® Contents Description / explanation Indicates the current menu page Page Service time remaining until filter cartridge needs to be Time to service, changed [%] cartridges Service time remaining until piston needs to be changed [%] Time to service, piston Service time remaining until solenoid valve needs to be Time to service, changed [%] valve...
-
Page 36: Configuration
QWIK‑PURE ® Installation and operating manual 3.6.4 Configuration Contents Description / explanation Input server address Modbus ID 247 (factory setting) Drop-down list for selecting baud rate • 4800 • 9600 • 19200 (factory setting) Baud Rate • 38400 • 57600 •... -
Page 37: Type Plate
16 bar(ü) / 230 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 55 kg / 121.3 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name... -
Page 38: Frc Control Unit
QWIK‑PURE ® Installation and operating manual 3.7.2 FRC control unit FRC RS485 BEKO TECHNOLOGIES GmbH 3…15 bar(g) / 44…218 psi(g) 4057593 +5…+50°C / +41…+122°F 100…240VAC+-10%/50…60Hz/<28VA FCC ID: 2AC7Z-ESP32WROOM32E IP54 Type 13 Made in Germany 12345678 Description / explanation Material number... -
Page 39: Scope Of Delivery
Installation and operating manual QWIK‑PURE ® 3.8 Scope of delivery INFORMATION Scope of delivery The size and further delivery details are provided in the contractual documents. QWIK-PURE ® Description / Image explanation 1100 2200 3300 Quick Start Guide QWIK-PURE 15, QWIK-PURE ®... - Page 40 QWIK‑PURE ® Installation and operating manual QWIK-PURE ® Description / Image explanation 1100 2200 3300 Foot Collector 1 x 1 filter cartridge — — — Collector 1 x 2 filter cartridges — — — Collector 2 x 2 filter cartridges — — Expansion module 1 x 2 filter — — — cartridges 40 | 132...
- Page 41 Installation and operating manual QWIK‑PURE ® QWIK-PURE ® Description / Image explanation 1100 2200 3300 Filter cartridge Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Locking unit, expansion — — — module Connecting pipe, expansion —...
-
Page 42: Technical Data
QWIK‑PURE ® Installation and operating manual 4. Technical data 4.1 QWIK‑PURE iCS operating parameters ® QWIK-PURE ® Parameter 1100 2200 3300 Relative ambient air humidity ≤10 … 80%, without condensate 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 …... -
Page 43: Frc Operating Parameters
Installation and operating manual QWIK‑PURE ® 4.2 FRC operating parameters Parameter FRC control unit Relative ambient humidity ≤10 … 80%, without condensate 2000 m Maximum operating height 2187.23 yd 3 … 15 bar(g) Minimum / maximum operating pressure, compressed air 44 … 218 psi(g) [2 : 4 : 2] Contamination class , compressed air +5 …... -
Page 44: Storage Parameters
QWIK‑PURE ® Installation and operating manual 4.3 Storage parameters QWIK-PURE ® Parameter 1100 2200 3300 Minimum / maximum temperature +5 °C … +50 °C +33.8 °F … +122 °F Relative ambient air humidity ≤10 … 80%, without condensate 16 kg 35 kg 45 kg 60 kg Empty weight 35.3 lbs 77.2 lbs 99.2 lbs... -
Page 45: Dimensions
Installation and operating manual QWIK‑PURE ® 4.5 Dimensions 4.5.1 QWIK‑PURE iCS 550 ® [mm] [in] [mm] [in] [X1] 29.29 [Y3] 1482 58.35 [X2] 27.52 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 21.26 [Y7] 31.78 45 | 132... -
Page 46: Qwik-Pure ® Ics 1100
QWIK‑PURE ® Installation and operating manual 4.5.2 QWIK‑PURE iCS 1100 ® [mm] [in] [mm] [in] [X1] 29.29 [Y3] 1482 58.35 [X2] 27.52 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 46 | 132... -
Page 47: Qwik-Pure ® Ics 2200
Installation and operating manual QWIK‑PURE ® 4.5.3 QWIK‑PURE iCS 2200 ® [mm] [in] [mm] [in] [X1] 37.13 [Y3] 1482 58.35 [X2] 35.39 [Y4] 1408 55.43 [X3] [Y5] 1065 41.93 [Y1] [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 47 | 132... -
Page 48: Qwik-Pure ® Ics 3300
QWIK‑PURE ® Installation and operating manual 4.5.4 QWIK‑PURE iCS 3300 ® [mm] [in] [mm] [in] [X1] 1278 50.32 [Y3] 1482 58.35 [X2] 1234 48.58 [Y4] 1408 55.43 [X3] 13.19 [Y5] 1065 41.93 [Y1] 25.79 [Y6] 36.30 [Y2] 31.10 [Y7] 31.78 48 | 132... -
Page 49: Connections
Installation and operating manual QWIK‑PURE ® 4.6 Connections Connection Qty. Description / explanation 25 mm (0.98 in) Hose connection, connection for the condensate inlet 13 mm (0.52 in) Hose connection, connection for the condensate inlet G1/2" Connection for the condensate inlet Elbow connector, connection for draining the purified ... -
Page 50: Pinouts
QWIK‑PURE ® Installation and operating manual 4.7 Pinouts Modbus input [G] Image Connection Signal Description / explanation +5 VDC, power for bus connection Data + RS485-A, data line M12, external thread Earth connection B keying, male Data - RS485-B, data line +24 VDC, supply voltage Modbus output [F] Image... -
Page 51: Assembly Conditions
Installation and operating manual QWIK‑PURE ® 4.8 Assembly conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Indoors 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations... -
Page 52: Transport And Storage
QWIK‑PURE ® Installation and operating manual 5. Transport and storage 5.1 Warning notices WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal injury and property damage as well as operating disruptions while working on the product or its accessories. • The work on the product and accessories described in the following may only be carried out by transportation and storage skilled technical personnel and must be documented. -
Page 53: Transport
Installation and operating manual QWIK‑PURE ® 5.2 Transport Transportation work Image Description / explanation HIER ÖFFNEN OPEN HERE • Only transport the product and the accessories in their original packaging. • Secure the product and accessories in an upright position on a pallet so that they will not fall or shift during transportation. -
Page 54: Assembly
QWIK‑PURE ® Installation and operating manual 6. Assembly 6.1 Warning notices DANGER Use of incorrect replacement element, accessories or materials! Use of the incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunctions and device failure as well as material damage can occur. -
Page 55: Installation Work
Installation and operating manual QWIK‑PURE ® 6.2 Installation work The following prerequisites must be met before carrying out assembly work, and all preparation work must be completed first. Preconditions Tool Material Protective equipment • Adjustable wrench • Sealing material (e.g. PTFE tape) To be worn at all times: for sealing the condensate •... - Page 56 QWIK‑PURE ® Installation and operating manual Installation work Image Description / explanation 1. Position the collector on a flat surface. 2. Remove the plug from the collector’s expansion connection anticlockwise. 3. Insert the connecting pipe into the expansion module. 4. Screw in the connecting pipe clockwise by hand all the way and tighten hand-tight.
- Page 57 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation 6. Push the expansion module and the collector together. 0 The expansion module must fully abut the collector. 7. Insert the locking unit and push it down all the way.
- Page 58 QWIK‑PURE ® Installation and operating manual Installation work Image Description / explanation 11. Carefully insert the foot into the installation openings while straightening it at the same time. 58 | 132...
- Page 59 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation 12. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 13. Press the locking device into the locking device opening as far as it will go.
- Page 60 QWIK‑PURE ® Installation and operating manual Installation work Image Description / explanation 14. Insert the measuring chamber into the holder in the foot. 15. Insert the fixing screw into the fixing hole of the measuring chamber. 60 | 132...
- Page 61 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation NOTICE Thread overloading! Using tools to tighten the fixing screw, or tilting it when positioning it, can overload the thread on the fixing screw and in the foot and cause serious damage (e.g., plastic parts breaking, the thread being pulled out). • Place the fixing screw vertically and screw it in. • Tighten the fixing screw by hand only. 16. Screw in the fixing screw clockwise by hand all the way and tighten hand-tight. 17. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the measuring chamber.
- Page 62 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 20. Apply a thin layer of the Vaseline supplied to the O-ring on the FRC.
- Page 63 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation 23. Push the pressure relief chamber towards the FRC until the connection of the pressure relief chamber comes into contact with the connection of the FRC. 24. Slide the bayonet catch over the FRC connection and turn it clockwise as far as it will go.
- Page 64 QWIK‑PURE ® Installation and operating manual Installation work Image Description / explanation NOTICE Damage due to incorrect hose routing. Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
- Page 65 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation 29. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as it will go onto the condensate drain of the QWIK-PURE iCS and position it so that the ® outlet is pointing downwards. NOTICE Overflow of the clean water tank.
- Page 66 QWIK‑PURE ® Installation and operating manual Installation work Image Description / explanation 33. Connect the QWIK-PURE iCS to the ® compressed air system. Attach a compressed air hose to the compressed air connection and secure it against slipping with a hose clamp. 34.
- Page 67 Installation and operating manual QWIK‑PURE ® Installation work Image Description / explanation 35. Insert the first filter cartridge into the mount on the foot with the bayonet mount facing the measuring chamber outlet. 36. Turn the filter cartridge clockwise all the way. 37. Align the connecting filter cartridge’s connection with the connection on the measuring chamber outlet. 38. Slide the bayonet mount over the connection and turn it clockwise as far as it will go.
-
Page 68: Electrical Installation
QWIK‑PURE ® Installation and operating manual 7. Electrical installation 7.1 Warning notices DANGER Use of incorrect replacement element, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may pose a mortal danger or the danger of severe injuries. Malfunction and device failure as well as material damage can occur. -
Page 69: Connection Work
Installation and operating manual QWIK‑PURE ® WARNING Improper electrical installation! Improper electrical installation of the product and the accessories can lead to personal injury and damage to property as well as impair operation when working on the product and accessories. •... -
Page 70: Connecting The External Power Supply
QWIK‑PURE ® Installation and operating manual 7.2.1 Connecting the external power supply Connection work Image Description / explanation 1. Plug the power supply cable’s threaded connection onto the power supply connection and tighten the union nut clockwise hand-tight. 2. Route the power supply cable all the way to the protective contact socket. -
Page 71: Modbus
Installation and operating manual QWIK‑PURE ® 7.2.2 Modbus NOTICE Interference caused by signal reflection! If there is no termination at the end of a daisy chain of several consecutive Modbus- capable devices, this will result in signal reflections. These signal reflections will lead to data transmission faults and impaired operation. • Connect a terminating resistor at the end of the daisy chain of several consecutive Modbus-capable devices. -
Page 72: Commissioning
QWIK‑PURE ® Installation and operating manual 8. Commissioning 8.1 Warning notices DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate and in the instructions. -
Page 73: Initial Commissioning
Installation and operating manual QWIK‑PURE ® 8.2 Initial commissioning For initial commissioning work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Preparatory work Assembly of the QWIK-PURE iCS is complete. - Page 74 QWIK‑PURE ® Installation and operating manual Commissioning work Image Description / explanation 3. Press and hold the Enter button for 3 seconds. 0 The set number of filter cartridges will be saved. 0 The LED NUMBER OF FILTER CARTRIDGES for the set number of filter cartridges will light up green. 0 The FILTER CARTRIDGE SELECTION status LED will turn off.
- Page 75 Installation and operating manual QWIK‑PURE ® Commissioning work Image Description / explanation 5. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 6. Fill the pressure relief chamber with tap water via the vent.
-
Page 76: Recommissioning
QWIK‑PURE ® Installation and operating manual 8.3 Recommissioning For recommissioning work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Preparatory work The work or troubleshooting on QWIK-PURE iCS is complete. - Page 77 Installation and operating manual QWIK‑PURE ® Commissioning work Image Description / explanation NOTICE Configuring the number of filter cartridges! Entering the wrong number of filter cartridges may result in property damage, environmental damage or impaired operation. • Make sure to set the correct number of filter cartridges being used. 3. Commissioning is complete and the discharged condensate is treated by the QWIK-PURE iCS.
-
Page 78: Operation
QWIK‑PURE ® Installation and operating manual 9. Operation 9.1 Warning notices DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate and in the instructions. -
Page 79: Menu Displays
Installation and operating manual QWIK‑PURE ® 9.2 Menu displays For operation of the QWIK-PURE iCS the preparatory tasks must have been completed. ® Preparatory work The QWIK-PURE iCS is set up and connected to the condensate collection line and the drain. ®... -
Page 80: Switching The Frc On And Off
QWIK‑PURE ® Installation and operating manual 9.2.2 Switching the FRC on and off Image Description / explanation 3 sec Switching on the FRC Press and hold down the ON/OFF button for 3 seconds. 0 The FRC switches from standby mode to normal mode. 0 The START MENU will appear. 0 The FRC regulates the condensate flow of ... -
Page 81: Querying Filter Cartridge Status
Installation and operating manual QWIK‑PURE ® 9.2.3 Querying filter cartridge status Image Description / explanation 1. Press the menu button once. The remaining lifetime of the filter cartridges is displayed. 0 The status LED FILTER CARTRIDGES will flash green. Lifetime of the Status LED STATUS BAR filter cartridges 4/4 of the length lights up green 100% 3/4 of the length lights up green 2/4 of the length lights up green 1/4 of the length lights up green 1/4 of the length flashes red Exceeded 0 If the FILTER CARTRIDGES status LED flashes red, ... -
Page 82: Querying The Solenoid Valve Status
QWIK‑PURE ® Installation and operating manual 9.2.4 Querying the solenoid valve status Image Description / explanation 1. Press the menu button twice. The time remaining until replacement of the solenoid valves is displayed. 0 The status LED SOLENOID VALVES flashes green. Lifetime of the Status LED STATUS BAR solenoid valves 4/4 of the length lights up green 100%... -
Page 83: Querying Piston Status
Installation and operating manual QWIK‑PURE ® 9.2.5 Querying piston status Image Description / explanation 1. Press the menu button three times. The time remaining until replacement of the piston is displayed. 0 The status LED PISTON flashes green. Lifetime of the Status LED STATUS BAR piston 4/4 of the length lights up green 100%... -
Page 84: Activating The Wlan
QWIK‑PURE ® Installation and operating manual 9.2.6 Activating the WLAN Image Description / explanation 1. Press the menu button four times. The WLAN status is displayed. 0 The status LED WLAN flashes blue. 2. Press and hold the Service button for 3 seconds. 3 sec The WLAN is active. -
Page 85: Setting Number Of Filter Cartridges
Installation and operating manual QWIK‑PURE ® Image Description / explanation 5. Enter address http://192.168.4.1 into a browser. 0 The start menu will appear. 9.2.7 Setting number of filter cartridges NOTICE Configuring the number of filter cartridges! Entering the wrong number of filter cartridges may result in property damage, environmental damage or impaired operation. • Make sure to set the correct number of filter cartridges being used. INFORMATION Initial commissioning. Start from step 3 for initial commissioning. - Page 86 QWIK‑PURE ® Installation and operating manual Image Description / explanation 2. Press and hold the Service button for 3 seconds. 0 The LED NUMBER OF FILTER CARTRIDGES flashes green. 3 sec 3 sec 3. Press and hold the Service button for 3 seconds. 0 The LED NUMBER OF FILTER CARTRIDGES will switch from the current flashing number to the ...
-
Page 87: Manually Starting A Discharge Operation
Installation and operating manual QWIK‑PURE ® 9.2.8 Manually starting a discharge operation Image Description / explanation 1. Press and hold the Service button for 3 seconds. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC. - Page 88 QWIK‑PURE ® Installation and operating manual Image Description / explanation The FRC switches to standby mode 0 All LEDs go out and the status LED STATUS BAR flashes white at regular intervals. 0 The condensate passes through the filter cartridges only by gravity. 2. Press and hold down the Service button and the menu button simultaneously for 3 seconds.
-
Page 89: Reset Error Message
2. Determine the cause of the error and rectify the error (see section “15. Troubleshooting” on page 123). If you cannot fix the cause of the error, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 3 sec 3. Press and hold down the Service button and the Enter button simultaneously for 3 seconds. -
Page 90: Maintenance
QWIK‑PURE ® Installation and operating manual 10. Maintenance 10.1 Warning notices DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts. • Before starting work, bleed the pressurized system and secure it against unintentional pressurization. -
Page 91: Maintenance Plan
Installation and operating manual QWIK‑PURE ® WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal injury and property damage as well as operating disruptions while working on the product or its accessories. • All work on the product and accessories may only be carried out by professional technicians - Service. -
Page 92: Maintenance Work
QWIK‑PURE ® Installation and operating manual 10.3 Maintenance work For maintenance work to be carried out, the following prerequisites must be fulfilled and the respective preparatory tasks must have been completed. 10.3.1 Turbidity test of the purified condensate Preconditions Tool Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Image Description 1. -
Page 93: Replace Filter Cartridges
Installation and operating manual QWIK‑PURE ® 10.3.2 Replace filter cartridges INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Preconditions Tool Material Protective equipment •... - Page 94 QWIK‑PURE ® Installation and operating manual Image Description / explanation The current status of the filter cartridges is displayed. 0 The status LED FILTER CARTRIDGES will flash red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec 94 | 132...
- Page 95 Installation and operating manual QWIK‑PURE ® Image Description / explanation The discharge process is started. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC. 0 The measuring chamber is supplied with auxiliary air at timed intervals.
- Page 96 9. Check the sealing surfaces of the connection at the measuring chamber outlet for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 96 | 132...
- Page 97 Installation and operating manual QWIK‑PURE ® Image Description / explanation NOTICE Filter cartridge insertion! Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can cause damage or leakage to the collector and the filter cartridges. • Before inserting the filter cartridges, check to make sure that the filter cartridge is the right one for the product. 0 The color of the cap at the bottom of the filter cartridge must be identical to the color of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the first filter cartridge into the mount on the foot with the bayonet mount facing the measuring chamber outlet.
- Page 98 QWIK‑PURE ® Installation and operating manual Image Description / explanation 16. After replacing the filter cartridges, press and hold down the Enter button for 3 seconds. 0 The piston in the FRC will open the condensate inlet from the pressure relief chamber into the FRC. 3 sec 0 The status LED STATUS BAR lights up green.
-
Page 99: Replacing Solenoid Valves
Installation and operating manual QWIK‑PURE ® 10.3.3 Replacing solenoid valves INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Preconditions Tool Material Protective equipment •... - Page 100 QWIK‑PURE ® Installation and operating manual Image Description / explanation The discharge process is started. 0 The piston in the FRC will close the condensate inlet from the pressure relief chamber into the FRC. 0 The measuring chamber is supplied with auxiliary air at timed intervals.
- Page 101 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 10. Mount the new SOLENOID VALVES Service-Unit and secure it with the 4 hexagon socket screws.
- Page 102 QWIK‑PURE ® Installation and operating manual Image Description / explanation 11. Tighten the 4 hexagon socket screws with a tightening torque of 1 Nm ±0.1 Nm (0.74 ft-lb ±0.74 ft-lb). 12. Install the compressed air connection. 13. Tighten the hose clamp hand-tight. 14.
-
Page 103: Replacing The Piston
Installation and operating manual QWIK‑PURE ® 10.3.4 Replacing the piston INFORMATION Cancel operating action. Actions can be cancelled at any time by pressing the Start Menu button. Any changes made are not saved when you cancel. Preconditions Tool Material Protective equipment •... - Page 104 QWIK‑PURE ® Installation and operating manual Image Description / explanation The current status of the piston is displayed. 0 The status LED PISTON flashes red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec The discharge process is started.
- Page 105 6. Check the sealing surfaces in the FRC for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact BEKO TECHNOLOGIES Service (see section “1.1 Contact” on page 5). 7. Lightly lubricate the O-rings of the new PISTON Service-Unit with the Vaseline supplied.
- Page 106 QWIK‑PURE ® Installation and operating manual Image Description / explanation 9. Screw in the piston cap clockwise as far as it will 0 Insert the handles of a pair of linesman pliers into the star-shaped handle of the piston cap and carefully turn clockwise.
-
Page 107: Cleaning
Installation and operating manual QWIK‑PURE ® 10.3.5 Cleaning 10.3.5.1 Warning notices CAUTION Improper cleaning and use of incorrect cleaning agents! Improper cleaning and the use of incorrect cleaning agents could result in slight injuries and health or property damage. • Only use warm water to remove stubborn dirt or deposits. - Page 108 QWIK‑PURE ® Installation and operating manual Image Description / explanation Clean FRC Carefully wipe clean the sensor tubes of the following sensors with a damp cloth. • Sensor High Level Alarm (HLA) • Sensor High Level (HL) • Sensor Low Level (LL) Clean pressure relief chamber Flush the pressure relief chamber with warm water.
-
Page 109: Visual Inspection
Installation and operating manual QWIK‑PURE ® 10.3.6 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 10.3.7 Leakage test A leakage test is only possible if the QWIK-PURE iCS is completely filled with water. ® 1. Fill the QWIK-PURE iCS with tap water through the vent until the FRC performs a discharge operation. -
Page 110: Consumables, Accessories And Spare Parts
• Material number and designation of the accessory • Desired number of accessories to be supplied The contact information for the relevant BEKO TECHNOLOGIES Service team is listed in section “1.1 Contact” on page 5. 11.2 Maintenance Designation Material number... -
Page 111: Spare Parts
Installation and operating manual QWIK‑PURE ® 11.4 Spare parts Designation Material number Pressure relief chamber 25 l (6.6 gal) 4058519 Cover, pressure relief chamber 4059531 Condensate inlet, rotatable, including fixing screw 4058538 2.5 l (0.66 gal) QWIK-PURE iCS 550 measuring chamber, ® 4058522 including clean water tank 5 l (1.32 gal), QWIK-PURE iCS 1100 …... -
Page 112: Decommissioning
QWIK‑PURE ® Installation and operating manual 12. Decommissioning The QWIK-PURE iCS must be removed from service for prolonged periods of non-operation, e.g.: ® • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g. conversion work, major repairs, decommissioning of the overall system) 12.1 Warning notices DANGER... -
Page 113: Decommissioning Work
Installation and operating manual QWIK‑PURE ® 12.2 Decommissioning work Image Description / explanation 1. Cut off the condensate feed to the QWIK-PURE iCS and divert the incoming ® condensate into a separate container. 3 sec 2. Switch off the FRC. Press and hold down the ON/ OFF button for 3 seconds. 0 The FRC switches to standby mode. 0 All LEDs go out and the status LED STATUS BAR flashes white at regular intervals. -
Page 114: Disassembly
QWIK‑PURE ® Installation and operating manual 13. Disassembly 13.1 Warning notices DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts. • Establish a safe area around the work area before starting work. •... -
Page 115: Disassembly Work
Installation and operating manual QWIK‑PURE ® 13.2 Disassembly work The following requirements must be fulfilled to carry out disassembly work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Adjustable wrench • No material necessary To be worn at all times: • Water pump pliers Disassembly work Image Description / explanation 1. Cut off the condensate feed to the QWIK-PURE iCS and divert the incoming ®... - Page 116 QWIK‑PURE ® Installation and operating manual Disassembly work Image Description / explanation The current status of the filter cartridges is displayed. 0 The status LED FILTER CARTRIDGES will flash red. 0 The status LED STATUS BAR lights up red. 3. Press and hold the Service button for 3 seconds. 3 sec The discharge process is started.
- Page 117 Installation and operating manual QWIK‑PURE ® Disassembly work Image Description / explanation 4. Turn the end caps on the filter cartridges anticlockwise and remove them. 0 Dispose of the end caps properly (see section “14. Disposal” on page 122). 5. Seal the filter cartridges with the plugs. 117 | 132...
- Page 118 QWIK‑PURE ® Installation and operating manual Disassembly work Image Description / explanation CAUTION Lifting heavy load! Lifting the full filter cartridge in an ergonomically incorrect manner can result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
- Page 119 Installation and operating manual QWIK‑PURE ® Disassembly work Image Description / explanation 12. Cut off the power supply and lock and tag it out. 13. Loosen the union nut of the power supply cable on the FRC anticlockwise and remove it from the connection. 14. Loosen the union nuts of the Modbus wiring on the FRC anticlockwise and remove them from the connection.
- Page 120 QWIK‑PURE ® Installation and operating manual Disassembly work Image Description / explanation 18. Remove and clean the riser duct. 19. Empty and remove the pressure relief chamber. 20. Clean the pressure relief chamber (see section “10.3.5 Cleaning” on page 107). 120 | 132...
- Page 121 Installation and operating manual QWIK‑PURE ® Disassembly work Image Description / explanation 21. Disassemble and clean the measuring chamber (see section “10.3.5 Cleaning” on page 107). 22. Remove the locking device from the foot. 23. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter cartridge ...
-
Page 122: Disposal
• Dispose of electrical and electronic components via a specialist disposal company or return them to BEKO TECHNOLOGIES. • In case of doubt, consult a regional disposal company before disposal. NOTICE Inappropriate storage. -
Page 123: Troubleshooting
Modbus function (see section “3.5 Modbus function” on page 24). In the event of any malfunctions which are not described, malfunctions which cannot be eliminated or questions, contact BEKO TECHNOLOGIES customer service, see “1.1 Contact” on page 5. Symptoms... - Page 124 Low Level (LL) sensor uncovered) Monitor whether the error 2. Very large quantity of oil in message disappears after a the measuring chamber due few discharge cycles. Contact to a large oil inflow (e.g., oil BEKO TECHNOLOGIES Service (see leaking) “1.1 Contact” on page 5) 124 | 132...
- Page 125 Installation and operating manual QWIK‑PURE ® Symptoms Possible cause Measure WARNING 4 Replace filter cartridges (refer 1. Filter cartridges can no to section “10.3.2 Replace filter Permanently high oil quantity longer absorb oil cartridges” on page 93) detected in measuring chamber 2. Permanently high quantity of oil in the measuring Check oil content in condensate inlet chamber due to a large oil...
- Page 126 QWIK‑PURE ® Installation and operating manual Symptoms Possible cause Measure FAULT 2 Clean the FRC sensors (see section 1. Soiled FRC sensors “10.3.5 Cleaning” on page 107) High Level (HL) sensor and 2. No compressed air supply Switch on compressed air High Level Alarm (HLA) sensor remain covered for too long Select correct pressure range (see...
- Page 127 Installation and operating manual QWIK‑PURE ® Symptoms Possible cause Measure FAULT 4 Clean the FRC sensors (see section 1. Soiled FRC sensors “10.3.5 Cleaning” on page 107) High Level Alarm (HLA) sensor 2. No compressed air supply Switch on compressed air and High Level (HL) sensor remain covered for too long Select correct pressure range (see...
- Page 128 QWIK‑PURE ® Installation and operating manual Symptoms Possible cause Measure FAULT 6 Clean the FRC sensors (see section 1. Soiled FRC sensors “10.3.5 Cleaning” on page 107) Low Level (LL) sensor remains Select correct pressure range (see covered for too long after a 2.
- Page 129 Installation and operating manual QWIK‑PURE ® Symptoms Possible cause Measure FAULT 8 Replace filter cartridges (refer 1. Filter cartridges can no to section “10.3.2 Replace filter Oil quantity in the measuring longer absorb oil cartridges” on page 93) chamber permanently too high 2. Very high quantity of oil constantly in the measuring Check oil content in inlet chamber due to a large oil...
- Page 130 QWIK‑PURE ® Installation and operating manual Symptoms Possible cause Measure FAULT 10 Replace filter cartridges (refer 1. Filter cartridges can no to section “10.3.2 Replace filter Oil quantity in the measuring longer absorb oil cartridges” on page 93) chamber permanently too Clean the FRC sensors (see section high and Low Level (LL) sensor 2.
-
Page 131: Notes
Installation and operating manual QWIK‑PURE ® 16. Notes 131 | 132... - Page 132 BEKO TECHNOLOGIES, CORP. BEKO TECHNOLOGIES S. de R.L. de C. 900 Great Southwest Pkwy SW BEKO Technologies, S de R.L. de C.V. Atlanta, GA 30336 Blvd. Vito Alessio Robles 4602 Bodega 10 Zona Industrial Tel. +1 404 924-6900 Saltillo, Coahuila, 25107 beko@bekousa.com...