ABB LME620-AN Operating Instruction
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ABB LME620-AN Operating Instruction

ABB LME620-AN Operating Instruction

Electrical linear actuator
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A BB MEA SU RE ME NT & A NA L YT I C S | O PE R A TI N G I NS T RU C T I O N | OI / LM E/ RSD 1 0 / 1 0 0- EN RE V . G
LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac)
Electrical linear actuator
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Introduction
LME620-AN
LME620-AI
Actuator for the operation of final control
RSD10
RSD20
elements with preferably linear movement. The
RSD50
thrust rod transfers the force directly to the final
RSD100
control element.
A continuous electronic unit controls the
actuators. The special electronic unit serves as
the interface between actuator and control
system.
Electric linear actuator for
operating final control elements.
Rated force
4 to 100 kN (900 to 22500 lbf)
Additional Information
Additional documentation on LME / RSD10 / RSD20 /
RSD50 / RSD100 (Contrac) is available for download
free of charge at www.abb.com/actuators.
Alternatively simply scan this code:

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  • Page 1 The RSD50 / RSD100 (Contrac) is available for download RSD50 thrust rod transfers the force directly to the final free of charge at www.abb.com/actuators. RSD100 control element. Alternatively simply scan this code: A continuous electronic unit controls the actuators.

  • Page 2: Table Of Contents

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Table of contents Operation ..............21 Safety ................ 3 Safety instructions ............. 21 General information and instructions ........3 Automatic operation ............21 Warnings ................3 Manual operation ..............

  • Page 3: Safety

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 1 Safety Intended use General information and instructions Control actuators are used exclusively for operating final control These instructions are an important part of the product and elements (valves, valve flaps, etc.).

  • Page 4: Cyber Security Disclaimer

    Tel: +49 180 5 222 580 leakage and/or theft of data or information. Email: automation.service@de.abb.com ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 5: Design And Function

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 2 Design and function Principle of operation Design Actuator for the operation of final control elements with preferably linear movement. The thrust rod transfers the force directly to the final control element.

  • Page 6: Device Designs

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 2 Design and function Device designs LME120 LME620-AI LME620-AN Operating mode S9 – 100%; stall-proof acc. to IEC 60034-1/EN 60034-1 IP rating IP 66 acc. to IEC 60529/EN 60529 NEMA 4X acc.

  • Page 7: Rsd

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G RSD10 / RSD20 / RSD50 / RSD100 Operating mode S9%; stall-proof acc. to IEC 60034-1 / EN 60034-1 IP rating IP 66 acc. to IEC 60529/EN 60529 NEMA 4X acc.
  • Page 8 LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G … 2 Design and function … Device designs RSD50-3.0 RSD50-10.0 Rated force 50 kN (11240 lbf) (adjustable to 0.5 / 0.75 or 1× rated force) Starting force 1.2 ×...

  • Page 9: Product Identification

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 3 Product identification Name plate 1 Full type designation 6 Filled oil types 2 Manufacturing number / NL-no. 7 Associated Contrac electronic 1 Full type designation 6 Filled oil types (In the case of a non-listed unit...

  • Page 10: Transport And Storage

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 4 Transport and storage Storing the device Inspection Note Check the devices immediately after unpacking for possible The storage data provided below assumes that the devices are damage that may have occurred from improper transport.

  • Page 11: Installation

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 5 Installation Mounting Safety instructions Actuator check DANGER Before you start to install the actuator make sure that the Danger to life due to falling or toppling loads. delivery status corresponds to the ordered status and to the Risk of death or serious injury due to the device falling down intended use.

  • Page 12: Lme620

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G … 5 Installation Mounting position LME620 The actuator's gearing LME620 is lubricated with grease. This means that any mounting position can be selected. Figure 5: Mounting positions LME620 RSD10 / RSD20 / RSD50 / RSD100 1 Control screw...

  • Page 13: Mounting Examples

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Adaptation of actuator stroke to the valve Mounting examples stroke (RSD, only) The factory-set actuator stroke corresponds to the stroke named on the ID-label + 1 mm (0.04 in). If an application requires stroke adjustment, proceed as follows (comply with min.

  • Page 14: Assembly With The Final Control Element

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 5 Installation Assembly with the final control element 1. Retract the thrust rod fully and place the actuator onto the valve yoke. 2.

  • Page 15: Dimensions

    Figure 9: Dimensions in mm (in) LME620-AI 376 mm (14.80 in) 3 mm (0.12 in) 158 mm (6.22 in) 421 mm (16.57 in) LME620-AN 310 mm (12.20 in) 0 mm (0 in) 131 mm (5.16 in) 355 mm (13.98 in)

  • Page 16: Control Actuator Rsd10 / Rsd20

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 5 Installation ... Dimensions Control actuator RSD10 / RSD20 1 Plug holder (not to scale) 3 Space for motor add-on 2 Space for removing the plug Figure 10: Dimensions in mm (in) mm (in) With stroke 100 (3.94)

  • Page 17: Control Actuator Rsd50

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Control actuator RSD50 1 Plug holder (not to scale) 3 Space for motor add-on 2 Space for removing the plug Figure 11: Dimensions in mm (in) mm (in) With stroke 120 (4.72) 239 (9.41)

  • Page 18: Control Actuator Rsd100

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 5 Installation ... Dimensions Control actuator RSD100 1 Plug holder (not to scale) 3 Space for motor add-on 2 Space for removing the plug Figure 12: Dimensions in mm (in) mm (in) With stroke 150 (5.91)

  • Page 19: Electrical Connections

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 6 Electrical connections General Safety instructions Each actuator requires a suited Contrac electronic unit with WARNING installed actuator-specific software. Observe the information in Risk of injury due to live parts! the operating instruction.

  • Page 20: Conductor Cross-Section On Electronic Unit

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 6 Electrical connections Conductor cross-section on electronic unit Note Detailed information on separate electronic units can be found EBS862 – Clamping connection in the corresponding data sheets.

  • Page 21: Commissioning

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 7 Commissioning Note Automatic operation It is imperative that you observe the operating instruction of the WARNING corresponding electronic unit for the commissioning of the actuator.

  • Page 22: Manual Operation

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G ... 8 Operation Manual operation Handwheel operation in combination with positioning Handwheel mode allows you to move the actuator when the loop monitoring supply voltage is switched off.

  • Page 23: Diagnosis / Error Messages

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 9 Diagnosis / error messages This chapter only covers hardware-related errors. For additional troubleshooting information, refer to the online help for the operator interface.

  • Page 24: Maintenance

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 10 Maintenance General Safety instructions Contrac actuators feature a robust construction. As a result, WARNING they are highly reliable and require minimal maintenance. The Risk of injury due to live parts! maintenance intervals depend upon the effective load and are Risk of death or serious injuries due to electricity and...

  • Page 25: Removing The Motor And Adjusting The Brakes

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Removing the motor and adjusting the Oil change brakes Note Oils for different temperature ranges may not mixed. WARNING During an oil change, thoroughly remove any oil that may have Risk of injury! escaped to avoid accidents.

  • Page 26: Rsd Oil Types

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G … 10 Maintenance … Oil change RSD oil types Ambient temperature Oil types - DIN 51517 Default oil filled with delivery Alternative oil −10 to 65 °C (15 to 150 °F) Castrol Alpha BMB 220 –...

  • Page 27: Repair

    (for example, ElektroG - Electrical purposes: Equipment Act - in Germany). All devices delivered to ABB must be free from any hazardous • The product must be supplied to a specialist recycling materials (acids, alkalis, solvents, etc.).

  • Page 28: Appendix

    LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 29 LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS & PROFINET International (PI)
  • Page 30 LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Notes...
  • Page 31 LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac) ELECTRICAL LINEAR ACTUATOR | OI/LME/RSD10/100-EN REV. G Notes...
  • Page 32 We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. © ABB 2024...

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