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Operating Instructions
42/68-285-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Linearantriebe/RSD10 ... RSD200 @ 18\mod_1203660879093_3101.doc @ 164023
Pos: 2 /Titelblätter / Copyright/Copyright-Seite @ 0\mod_1138781938968_3101.doc @ 3122
Electrical Linear Actuator
RSD10 ... 200 (Contrac)
Rated force 10 kN ... 200 kN
(2200 ... 45000 lbf)
®
P R O F I
PROCESS FIELD BUS
B U S
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Related Manuals for ABB RSD Series
Summary of Contents for ABB RSD Series
- Page 1 Operating Instructions Electrical Linear Actuator 42/68-285-EN RSD10 ... 200 (Contrac) Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Linearantriebe/RSD10 ... RSD200 @ 18\mod_1203660879093_3101.doc @ 164023 Rated force 10 kN ... 200 kN (2200 ... 45000 lbf) ® P R O F I PROCESS FIELD BUS B U S Pos: 2 /Titelblätter / Copyright/Copyright-Seite @ 0\mod_1138781938968_3101.doc @ 3122...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Contents Safety ..................................5 General Safety Information ..........................5 Proper use..............................5 Technical limits...............................5 Warranty provision ............................6 Labels and symbols............................6 1.5.1 Symbols and warnings ..........................6 1.5.2 Name plate ..............................7 Operator liability .............................7 Personnel qualification ...........................7 Returning devices............................8 Disposal................................8 1.9.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) ....8 1.10 Transport safety information ..........................8 1.11... - Page 4 Contents Operation................................20 Automatic / manual mode..........................20 Maintenance...............................21 Inspection and overhaul ..........................21 Brake adjustment ............................22 Oil change ..............................22 Filling capacity..............................23 Trouble shooting ...............................24 Electrical test values.............................24 Technical data..............................25 General information............................25 Technical Data RSD10 ... RSD20 ........................25 Technical Data RSD50..........................25 Technical Data RSD100..........................26 Technical Data RSD200..........................26 Appendix ................................27 Permits and certifications ..........................27...
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Page 5: Safety
Pos: 4.5 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Warranty Provision
Safety Pos: 4.8 /Sicherheit/Allgemein/Gewährleistungsbestimmungen @ 0\mod_1129706207246_3101.doc @ 3261 Warranty provision A use contrary to the device’s stipulated use, disregarding of this manual, the use of under- qualified personnel as well as unauthorized alterations excludes the manufacturer of liability from any resulting damages. The manufacturer’s warranty expires. Pos: 4.9 /Überschriften/1.1/1-spaltig/S - U/Schilder und Symbole @ 0\mod_1129721947139_3101.doc @ 3204 Labels and symbols Pos: 4.10 /Überschriften/1.1.1/1-spaltig/Symbole und Signalwörter @ 20\mod_1208422698260_3101.doc @ 180868... -
Page 7: Name Plate
Safety Pos: 4.13 /Überschriften/1.1.1/1-spaltig/Typenschild @ 0\mod_1140617210906_3101.doc @ 3227 1.5.2 Name plate Pos: 4.14 /Sicherheit/Aktorik/Antriebe/Allgemein/Typenschild RSD @ 18\mod_1203662156375_3101.doc @ 164070 Fig. 1 1 Complete Name plate 6 Filled oil types 2 Fabrication no./ NL no. (no. of non- 7 Associated Contrac electronic unit standard version) 8 blank 3 Rated force / Year of manufacture... -
Page 8: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 9: Storage Conditions
Safety Pos: 4.23 /Überschriften/1.1/1-spaltig/J - L/Lagerbedingungen @ 8\mod_1176907016921_3101.doc @ 84229 1.11 Storage conditions Pos: 4.24 /Sicherheit/Aktorik/Linearantriebe/Allgemein/Lagerbedingungen @ 18\mod_1203662966453_3101.doc @ 164094 The actuators may be stored under moist and aggressive condition for a short time. The equipment is protected externally against corrosive influences. However, direct exposure to rain, snow, etc., must be avoided. -
Page 10: Electrical Installation Safety Information
Safety Pos: 4.28 /Überschriften/1.1/1-spaltig/S - U/Sicherheitshinweise zur elektrischen Installation @ 0\mod_1140166567843_3101.doc @ 3207 1.13 Electrical installation safety information Pos: 4.29 /Sicherheit/Allgemein/Sicherheitshinweise zur elektrischen Installation @ 13\mod_1191930430247_3101.doc @ 128893 The electrical connection may only be performed by authorized specialist personnel according to the electrical plans. -
Page 11: Design And Function
Design and function Pos: 6.1 /Überschriften/1/A - C/Aufbau und Funktion @ 0\mod_1129797620733_3101.doc @ 3140 Design and function Pos: 6.2 /Aufbau und Funktion/Aktorik/Antriebe/Linearantriebe/Allgemein/Aufbau Linearantrieb @ 18\mod_1203664363421_3101.doc @ 164145 Fig. 2: RSD10 ... 200 (illustrations may differ from actual installation) 1 Servo motor 2 Hand wheel 3 Thrust rod Pos: 6.3 /Aufbau und Funktion/Aktorik/Antriebe/Linearantriebe/Allgemein/Konzept @ 18\mod_1203664261093_3101.doc @ 164122... -
Page 12: Installation
Installation Pos: 8.1 /Überschriften/1/M - O/Montage @ 0\mod_1140519732218_3101.doc @ 3159 Installation Pos: 8.2 /Überschriften/1.1/1-spaltig/A - C/Antriebskontrolle @ 10\mod_1181632527031_3101.doc @ 103415 Actuator check Pos: 8.3 /Montage/Aktorik/Linearantriebe/Allgemein/Antriebskontrolle @ 10\mod_1182147634156_3101.doc @ 107239 Before you start to install the actuator make sure that the delivery status corresponds to the ordered status and to the intended use. -
Page 13: Rsd50 / Rsd100 / Rsd200
Installation Pos: 8.9 /Überschriften/1.1.1/1-spaltig/RSD50 / RSD100 / RSD200 @ 18\mod_1203677154375_0.doc @ 164616 3.2.2 RSD50 / RSD100 / RSD200 Pos: 8.10 /Montage/Aktorik/Linearantriebe/Allgemein/Einbaulage Zeich. RSD_RSDE 50/100/200 @ 18\mod_1203674845156_3101.doc @ 164287 Fig. 4 1 Inspection plug 2 Venting plug Pos: 8.11 /Montage/Aktorik/Linearantriebe/Allgemein/Einbaulage @ 10\mod_1182147471406_3101.doc @ 107216 All mounting orientations shown in and fig. -
Page 14: Valve Requirements
Installation Pos: 8.15 /Überschriften/1.1.1/1-spaltig/Anforderungen an die Armaturenkonstruktion @ 10\mod_1181900802953_3101.doc @ 106629 3.3.1 Valve requirements Pos: 8.16 /Montage/Aktorik/Linearantriebe/Allgemein/Anforderung an die Armaturenkonstruktion @ 10\mod_1181892329781_3101.doc @ 106372 • The force in the end position can be up to 2.5 times higher than the rated force. Pos: 8.17 /Überschriften/1.1/1-spaltig/M - O/Montagebeispiel @ 10\mod_1181637256390_3101.doc @ 103672 Mounting examples Pos: 8.18 /Montage/Aktorik/Linearantriebe/Allgemein/Montagebeispiel @ 10\mod_1181899902640_3101.doc @ 106583... -
Page 15: Adaptation Of Actuator Stroke To The Valve Stroke
Installation Pos: 8.20 /Überschriften/1.1/1-spaltig/A - C/Anpassung des Antriebshubs an den Hub der Armatur @ 10\mod_1181900918937_3101.doc @ 106652 Adaptation of actuator stroke to the valve stroke Pos: 8.21 /Montage/Aktorik/Linearantriebe/RSD10...200/Anpassung des Antriebshubs @ 18\mod_1203665619359_3101.doc @ 164193 The factory-set actuator stroke corresponds to the stroke named on the ID-label + 1 mm (0.04 inch). -
Page 16: Electrical Connection
Electrical connection Pos: 10.1 /Überschriften/1/D - F/Elektrischer Anschluss @ 0\mod_1140620471687_3101.doc @ 3143 Electrical connection Pos: 10.2 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss @ 16\mod_1197274093609_3101.doc @ 145053 Each actuator requires a Contrac electronic unit which is loaded with the type specific-software. Carefully consider the instructions for the electronic unit and compare the data labels of the actuator and the electronic unit in order to ensure a proper hard- and software assignment. -
Page 17: Terminal Connection Diagrams
Electrical connection Pos: 10.7 /Überschriften/1.1/1-spaltig/A - C/Anschlusspläne @ 0\mod_1139844727625_3101.doc @ 3179 Terminal connection diagrams 4.2.1 Power Electronic Unit EBS853 (Contrac) / EBS861 (Contrac) Pos: 10.9 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBN853 (EBN861) @ 7\mod_1172049298312_3101.doc @ 69413 4.2.2 Analog / digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit. -
Page 18: Profibus Dp
Electrical connection 4.2.3 PROFIBUS DP Fig. 8 Pos: 10.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RSD10 ... 200 (Contrac) 42/68-285-EN... -
Page 19: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)
Electrical connection Pos: 10.11 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBS852 (Contrac) / EBS862 (Contrac) @ 10\mod_1182165403125_3101.doc @ 107553 4.2.4 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) Pos: 10.12 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBS852 (EBS862) @ 7\mod_1174895582718_3101.doc @ 74303 4.2.5 Analog / digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit. -
Page 20: Operation
Operation Pos: 12.1 /Überschriften/1/A - C/Betrieb @ 10\mod_1175678278921_3101.doc @ 76015 Operation Pos: 12.2 /Überschriften/1.1/1-spaltig/A - C/Automatik / Handbetrieb @ 10\mod_1181715570281_3101.doc @ 104973 Automatic / manual mode Pos: 12.3 /Bedienung/Aktorik/Antriebe/Linearantriebe/Allgemein/Automatik / Handbetrieb @ 10\mod_1181805435734_3101.doc @ 105927 The motor triggered by the power electronics controls the axially fixed drive sleeve /nut assembly via oil-lubricated spur gears. -
Page 21: Maintenance
Maintenance Pos: 14.1 /Überschriften/1/V - Z/Wartung @ 10\mod_1181642125390_3101.doc @ 103817 Maintenance Pos: 14.2 /Wartung / Reparatur/Aktorik/Antriebe/Allgemein/Wartung @ 10\mod_1181640290218_3101.doc @ 103695 Important All maintenance activities may only be performed by properly qualified persons. Contrac actuators feature a robust construction. As a result, they are highly reliable and require minimal maintenance. -
Page 22: Brake Adjustment
Maintenance Pos: 14.6 /Überschriften/1.1/1-spaltig/A - C/Bremseneinstellung @ 10\mod_1181642242218_3101.doc @ 103863 Brake adjustment Pos: 14.7 /Wartung / Reparatur/Aktorik/Antriebe/Linearantriebe/Allgemein/Bremseneinstellung @ 18\mod_1205152254250_3101.doc @ 168817 Warning - risk of injury! Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Make sure that process forces are not exerted on the thrust rod. -
Page 23: Filling Capacity
Maintenance Pos: 14.12 /Überschriften/1.1/1-spaltig/D - F/Füllmengen @ 10\mod_1181654885484_3101.doc @ 104359 Filling capacity Pos: 14.13 /Wartung / Reparatur/Aktorik/Antriebe/Linearantriebe/RSD10...200/Füllmengen @ 18\mod_1203923529062_3101.doc @ 164774 Type RSD10 / RSD20 IMV 1 IMV 3 IMB 5 IMB 5 Installation position oil quantity, approx. 3.8 l 5.4 l 3.8 l 3.8 l... -
Page 24: Troubleshooting
Trouble shooting Pos: 16.1 /Überschriften/1/D - F/Fehlerbehebung @ 8\mod_1177421457781_3101.doc @ 86174 Trouble shooting Pos: 16.2 /Fehlermeldungen/Aktorik/Antriebe/Allgemein/Fehlersuche (2008-04-25 12:08:24) @ 10\mod_1181571422531_3101.doc @ 103198 This chapter only covers failures caused by the hardware. Use the online-help of the configuration software for an extended troubleshooting. failure pattern possible reason troubleshooting... -
Page 25: Technical Data
Technical data Pos: 18.1 /Überschriften/1/S - U/Technische Daten @ 0\mod_1132904574837_3101.doc @ 3169 Technical data Pos: 18.2 /Überschriften/1.1/1-spaltig/A - C/Allgemeine Daten @ 0\mod_1140622753015_3101.doc @ 3177 General information Pos: 18.3 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/Allgemeine Daten RSD10...200 @ 18\mod_1205131999796_3101.doc @ 168706 RSD10 ... 200 (Contrac) Operating mode S9;... -
Page 26: Technical Data Rsd100
Technical data Pos: 18.9 /Überschriften/1.1/1-spaltig/S - U/Technische Daten RSD100 @ 18\mod_1204882351781_3101.doc @ 168437 Technical Data RSD100 Pos: 18.10 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/El. Linearantrieb RSD100/Regelantrieb RSD100 @ 7\mod_1172226142718_3101.doc @ 69657 Model RSD100-1.5 RSD100-10.0 Rated force 100 kN (22500 lbf) (adjustable to 0.5 / 0.75 or 1x rated force) Starting force 1.2 x rated force (break-away torque in end positions for short time 2 x rated force) Operating speed, adjustable... -
Page 27: Appendix
− Conforms with EMC directive 89/336/EEC. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Pos: 20.4 /Anhang/Allgemein/Hinweis zum Download-Bereich (Aktorik) @ 10\mod_1182172251781_3101.doc @ 107696... - Page 28 Appendix Pos: 20.6 /Anhang/Allgemein/Rücksendeformular @ 0\mod_1132757486454_3101.doc @ 3820 Statement about the contamination of devices and components The repair and/or maintenance of devices and components will only be performed when a completely filled out explanation is present. Otherwise, the shipment can be rejected. This explanation may only be filled out and signed by authorized specialist personnel of the operator.
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Page 29: Index
Index Pos: 22.1 /Überschriften/1/G - I/Index @ 0\mod_1138787046328_3101.doc @ 3151 10 Index Pos: 22.2 /==== Wechsel ein- auf zweispaltig ==== @ 0\mod_1130421847171_3101.doc @ 3828 Wechsel ein-auf zweispaltig Pos: 22.3 /Inhaltsverzeichnis/Index @ 0\mod_1138784494500_3101.doc @ 3128 Installation instructions ..........13 Accessibility .............13 Installation safety information ........9 Actuator check ............12 Installation site ............13 Adaptation of actuator stroke to the valve stroke ..15... - Page 30 Index Technical Data RSD10 ... RSD20......25 Transport safety information ........8 Technical Data RSD100 ..........26 Trouble shooting ............24 Technical Data RSD200 ..........26 Technical Data RSD50 ..........25 Valve requirements ..........14 Technical limits ............5 Terminal connection diagrams.........17 Warranty provision .............6 Thrust rod cover............15 Wear ................21 Time until next maintenance is required....21 WEEE directive ............8...
- Page 32 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (05.2008) ©...