Page 1 -Toshiba inverter,drive,servo,plc Toshiba G9 ASD inverter user manual ACE-tronics G9 ASD Installation and Operation Manual Document Number: 62078-000 Date: October, 2009...
Page 2 -Toshiba inverter,drive,servo,plc G9 ASD ACE-tronics Installation and Operation Manual Document Number: 62078-000 Date: October, 2009...
Page 3 The motor control software is menu-driven, which allows for easy access to the motor control parameters and quick changes when required. To maximize the abilities of your new ACE-tronics G9 ASD, a working familiarity with this manual will be required. This manual has been prepared for the ASD installer, user, and maintenance personnel. This manual may also be used as a reference guide or for training.
Page 4 -Toshiba inverter,drive,servo,plc...
Page 5 This manual was written by the ACE World Companies Technical Publications Group. This group is tasked with providing technical documentation for the G9 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.
Page 6 ACE-tronics G9 Adjustable Speed Drive Please complete the Warranty Card supplied with the ACE-tronics G9 ASD and return it to ACE World Companies by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.
Page 7: Table Of Contents
Operation Above 60 Hz ....................10 Power Factor Correction ....................11 Light Load Conditions ......................11 Motor/Load Combinations ....................11 Load-Produced Negative Torque ..................12 Motor Braking ........................12 ASD Characteristics ......................13 Over-Current Protection ....................13 ASD Capacity ........................13 Using Vector Control ......................13 ACE-tronics G9 ASD Installation and Operation Manual...
Page 8 Direct Access Information .....................79 Direct Access Parameters/Numbers .................79 Alarms, Trips, and Troubleshooting ..................248 Alarms and Trips ......................248 Alarms ..........................249 Trips/Faults ........................254 Enclosure Dimensions and Conduit Plate Information ............261 Enclosure Dimensions ....................262 Current/Voltage Specifications ...................270 ACE-tronics G9 ASD Installation and Operation Manual...
Page 9 -Toshiba inverter,drive,servo,plc Cable/Terminal/Torque Specifications ................272 Dynamic Braking Resistor Specifications ................274 Short Circuit Protection Recommendations ..............276 ACE-tronics G9 ASD Optional Devices ................277 ACE-tronics G9 ASD Installation and Operation Manual...
Page 10 -Toshiba inverter,drive,servo,plc ACE-tronics G9 ASD Installation and Operation Manual...
Page 11: General Safety Information
CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if not avoided, may result in equipment and property damage. CAUTION ACE-tronics G9 ASD Installation and Operation Manual...
Page 12: Special Symbols
• Have carefully read the entire operation manual. • Be familiar with the construction and function of the ACE-tronics G9 ASD, the equipment being driven, and the hazards involved. • Be able to recognize and properly address hazards associated with the application of motor-driven equipment.
Page 13: Equipment Inspection
• The storage temperature range of the ACE-tronics G9 ASD is -14° to 104° F (-10° to 40° C). • DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.).
Page 14: Installation Precautions
Installation and Connections on pg. 14 for additional information on ventilation requirements. • The ambient operating temperature range of the ACE-tronics G9 ASD is 14° to 104° F (-10° to 40° C). Mounting Requirements • Only Qualified Personnel should install this equipment.
Page 15: Conductor Routing And Grounding
— T h e M e t a l O f C o n d u i t I s N o t A n A c c e p t a b l e G r o u n d — Grounding Capacitor Switch The ACE-tronics G9 ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3-phase power-input circuit and for compliance with the Electromagnetic Compatibility Directive (EMC).
Page 16: Power Connections
General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16. • Ensure that the 3-phase input power is NOT connected to the output of the ACE-tronics G9 ASD. This will damage the ASD and may cause injury to personnel.
Page 17: System Integration Precautions
Please contact your ACE World Companies Customer Support Center for application-specific information or for training support. • The ACE-tronics G9 ASD is part of a larger system and the safe operation of the ASD will depend upon observing certain precautions and performing proper system integration. •...
Page 18: System Setup Requirements
System Setup Requirements • When using the ACE-tronics G9 ASD as an integral part of a larger system, it is the responsibility of the ASD installer/maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure).
Page 19: Operational And Maintenance Precautions
• The capacitors of the ACE-tronics G9 ASD maintain a residual charge for a period of time after turning off the ASD. The required time for each ASD typeform is indicated with a cabinet label and a Charge LED (shown for smaller ASDs in Figure 2 on pg.
Page 20: Motor Characteristics
Motor production methods may cause minor differences in motor operation. The negative effects of these differences may be minimized by using the Autotune feature of the ACE-tronics G9 ASD. Autotuning is a function of the ASD that measures several parameters of the connected motor and places these readings in a stored table.
Page 21: Power Factor Correction
When operating in the Vector Control mode the carrier frequency should be set to 2.2 kHz or above. Motor/Load Combinations When the ACE-tronics G9 ASD is used in combination with one of the following motors or loads, it may result in unstable operation. •...
Page 22: Load-Produced Negative Torque
-Toshiba inverter,drive,servo,plc Load-Produced Negative Torque When the ACE-tronics G9 ASD is used with a load that produces negative torque (an overhauling load), the over-voltage or over-current protective functions of the ASD may cause nuisance tripping. To minimize the undesirable effects of negative torque the dynamic braking system may be used. The dynamic braking system converts the regenerated energy into heat that is dissipated using a braking resistor.
Page 23: Asd Characteristics
ASD Capacity The ACE-tronics G9 ASD must not be used with a motor that has a larger capacity than the ASD, even if the motor is operated under a small load. An ASD being used in this way will be susceptible to a high- output peak current which may result in nuisance tripping.
Page 24: Installation And Connections
-Toshiba inverter,drive,servo,plc Installation and Connections The ACE-tronics G9 ASD may be set up initially by performing a few simple configuration settings. To operate properly, the ASD must be securely mounted and connected to a power source (3-phase AC input at the R/L1, S/L2, and T/L3 terminals). The control terminals of the ASD may be used by...
Page 25: Mounting The Asd
DO NOT operate the ASD with the enclosure door open. The ambient operating temperature rating of the ACE-tronics G9 ASD is 14° to 104° F (-10° to 40° C). When installing adjacent ASDs horizontally ACE World Companies recommends at least 5 cm of space between adjacent units.
Page 26: Connecting The Asd
LED is located on the front door of the enclosure of the larger ASDs. Figure 2. Typical ASD Input/Output Terminals and the Grounding Capacitor Switch. Charge LED Grounding Capacitor Switch — Pull for Small capacitance/push for Large capacitance. ACE-tronics G9 ASD Installation and Operation Manual...
Page 27 ASD in accordance with the fault current setting of the ASD and 2008 NEC Article 430. The ACE-tronics G9 ASD is designed and tested to comply with UL Standard 508C. Modifications to the ASD system or failure to comply with the short circuit protection requirements outlined in this manual may disqualify the UL rating.
Page 28 -Toshiba inverter,drive,servo,plc System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ACE-tronics G9 ASD is designed to be grounded in accordance with Article 250 of the 2008 NEC or Section 10/Part One of the Canadian Electrical Code (CEC).
Page 29 460-volt 175 HP and above. The value may be set to Small (default setting) or Large by placing the screw in the A position or by placing the screw in the B position, respectively. ACE-tronics G9 ASD Installation and Operation Manual...
Page 30 All Toshiba CT motors incorporate an insulation system that is in compliance with NEMA MG1 Part 30. All Toshiba XT motors incorporate an insulation system that is in compliance with NEMA MG1 Part 31.
Page 31: Ace G9-120V-Pcb
Failure to do so can lead to electric shock and may result in serious injury or loss of life. • The ACE G9-120V-PCB uses 120 VAC and may cause serious injury if it is used improperly or if it comes into contact with personnel. •...
Page 32: Terminal Functions
Terminals labeled X2 of CN2 are the neutral return connections for the 120 VAC discrete inputs. No other terminals of the ACE G9-120V-PCB are to be used for the neutral return of the 120 VAC input. CAUTION: DO NOT use the CC terminals of the ACE G9-120V-PCB as a return for the 120 VAC input signals.
Page 33: Communications
ASD-to-ASD communications and for ASD-to-host (i.e., PC, PLC, etc.) communications. Alternate I/O Terminal Board The ACE-tronics G9 ASD may also be controlled using the 24-Volt I/O Terminal Board (optional). The 24-Volt I/O Terminal Board (P/N 3D658344_G901) control functions operate the same as the 120-Volt I/O Terminal Board with the exception that the discrete terminal activation is carried out using a Sink or Source method of terminal activation.
Page 34: Ace G9-120V-Pcb Specifications/Layout
SW1 — Open or close both switches for half or full duplex, respectively. Closed Open Figure 20 on pg. 30 for more information on the ACE G9-120V-PCB 3.7/94 connections. Note: Dimensions are in inches/mm. ACE-tronics G9 ASD Installation and Operation Manual...
Page 35 -Toshiba inverter,drive,servo,plc Table 4. ACE G9-120V-PCB Default Assignment Terminal Names and Functions. Default Function Terminal Input/Output Circuit Config. Name Terminal Descriptions on pg. 26 (Also See Forward Run Command — Multifunctional programmable discrete input. Reverse Run Command — Multifunctional programmable discrete input.
Page 36: Cable/Terminal/Torque Specifications
See the section titled Cable/Terminal/Torque Specifications on pg. 272 for information on the proper cable/terminal sizes and torque specifications when making ACE G9-120V-PCB connections. — The default setting for this terminal is Forward run command. The F input terminal is activated Forward by applying 120 VAC to this terminal.
Page 37 81. The Voltage/Current output selection is performed at F681. BRAKE-A — One of two normally open contacts that, under user-defined conditions, connect to BRAKE-C. BRAKE-B — One of two normally closed contacts that, under user-defined conditions, connect to BRAKE-C. ACE-tronics G9 ASD Installation and Operation Manual...
Page 38 Figure 9 on pg. Note: The BRAKE-A, BRAKE-B, and BRAKE-C contacts are rated at 2 A/120 VAC and 2 A/30 VDC. Figure 9. BRAKE Switching Contacts. Note: The BRAKE relay is shown in the de-energized state. ACE-tronics G9 ASD Installation and Operation Manual...
Page 39 Figure 12. RX Input. Figure 13. V/I Isolated Input. Figure 14. P24 Output. Figure 15. PP Output. Figure 16. OUT1/OUT2 Output. Figure 17. FP Output. Figure 18. AM/FM Output. Figure 19. BRAKE Output. ACE-tronics G9 ASD Installation and Operation Manual...
Page 40 -Toshiba inverter,drive,servo,plc Typical Connection Diagram Figure 20. The ACE-tronics G9 ASD Typical Connection Diagram. Note: When connecting multiple wires to any of ASD terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The AM, FM, PP, RR, RX, and the P24 analog terminals are referenced to CC.
Page 41 • The 3-phase input voltage is within the specified tolerance. • There are no shorts and all grounds are secure. • All personnel are at a safe distance from the motor and the motor-driven equipment. ACE-tronics G9 ASD Installation and Operation Manual...
Page 42: Electronic Operator Interface
-Toshiba inverter,drive,servo,plc Electronic Operator Interface The ACE-tronics G9 ASD Electronic Operator Interface (EOI) is comprised of an LED screen, an LCD screen, two LEDs, a rotary encoder, and five keys. These items are shown and described on EOI Operation The EOI is the primary input/output device for the user.
Page 43: Eoi Features
The Remote mode enables the Command and Frequency control functions to be carried out via the ACE G9-120V-PCB, RS485, Communication Card, Pulse Input, or the settings of F003/F004. The selection may be made via Program  Fundamental  Standard Mode Settings ...
Page 44 Shown to the right are the seven-segment characters used on the LED screen along with the same characters as they are displayed on the LCD screen. LCD Character Information All alpha-numeric characters are used. ACE-tronics G9 ASD Installation and Operation Manual...
Page 45 0.00% Figure 24. Program Menu Screen (see pg. 57 for more on the Program Menu Screen). Item Number 1 of 15 Program Menu items Screen Name (Only 5 Items Listed) Primary Menu Items ACE-tronics G9 ASD Installation and Operation Manual...
Page 46 LCD display module PCB. Gently hold the display in place while securing the Phillips mounting screw. If improperly seated, the periphery of the LED/LCD display module will not be flush with the front panel surface and the unit will not function properly. ACE-tronics G9 ASD Installation and Operation Manual...
Page 47: Eoi Remote Mounting
Do not install the EOI where it may be exposed to flammable chemicals or gases, water, solvents, or other fluids. • Turn on the power only after securing the front cover of the ASD. ACE-tronics G9 ASD Installation and Operation Manual...
Page 48 Attach and secure the EOI to the front side of the mounting location using the four 6-32 x 5/16” pan head screws, the #6 split lock washers, and the #6 flat washers. Connect the extension cable. EOI Mounting Dimensions Figure 25. EOI Mounting Dimensions. ACE-tronics G9 ASD Installation and Operation Manual...
Page 49 Attach and secure the EOI to the front side of the Bezel Plate using the four 6-32 x 5/16” pan head screws, #6 split lock washers, and the #6 flat washers. Connect the extension cable. EOI ASD-MTG-KIT Mounting Dimensions Figure 26. EOI Bezel Plate Mounting Dimensions. ACE-tronics G9 ASD Installation and Operation Manual...
Page 50: System Operation
Once the Changed From Default screen is displayed, the system scrolls through all of the system parameters automatically and halts once reaching a changed parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 51: Save User Settings
Program  Utilities  Type Reset  Restore User Settings. Note: EOI settings are not stored using the Save User Settings or using the Restore User Settings features (i.e., contrast setting, voltage/current units, display gradient characteristics, etc.). ACE-tronics G9 ASD Installation and Operation Manual...
Page 52: Startup Wizard Requirements
The Startup Wizard is used to quickly setup the commonly used parameters of the ACE-tronics G9 ASD — it queries the user for information on Motion Control settings and on the input and output signal parameters. The ASD may also be setup by directly accessing each of the control settings via the...
Page 53 Express Stop F986 on pg. 231 for specifics on the setup and functional F494 Plugging descriptions of the associated discrete input terminals for a given F986 2-Step Variable Volts Speed Control mode selection. ACE-tronics G9 ASD Installation and Operation Manual...
Page 54 Motor RPM This parameter is used to set the (Nameplate) RPM of the motor being used. Motor Current This parameter is used to set the (Nameplate) rated current of the motor being used. ACE-tronics G9 ASD Installation and Operation Manual...
Page 55: Asd Control Configuration
Torque Proving = Disabled. Disconnect OUT1 = Fault All (10), N.C. Enabled Detection OUT2 = Always Off (254), N.O. BRAKE = Brake Release (68), N.O. Go to Speed Control (F986) on pg. Express Stop = Disabled. ACE-tronics G9 ASD Installation and Operation Manual...
Page 56: Autotune Enable
— Sets I4 to Frequency Reference Priority Switching. Enable Autotune On Run Command (F400). Note: Enabling any of the above functions will overwrite the previous function assigned to the associated discrete input terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 57: Command And Frequency Mode Control
Command Terminal Board Priority and activating the terminal by applying 120 VAC. Once activated (Run command required), the Terminal Board settings will be used for Override Command control (F, R, Preset Speeds, etc.). ACE-tronics G9 ASD Installation and Operation Manual...
Page 58: Frequency Control (F004)
Table 5. The first item of the Command section and the first item of the Frequency section detected as being in the Override mode will be used for Command and Frequency ACE-tronics G9 ASD Installation and Operation Manual...
Page 59: Override Operation
F003/F004 Setting Communication Board RS485 EOI Keypad Terminal Board F003/F004 F003/F004 Setting Setting Note: 1 = Override feature is turned on for that control input source; 0 = Override Off; X = Don’t Care. ACE-tronics G9 ASD Installation and Operation Manual...
Page 60 Used for a ±10 VDC analog input signal. 4 — Not Used Unused. 5 — EOI Keypad Used for EOI frequency control. 6 — RS485 Used to transfer speed commands to the ASD via RS485 4-Wire. ACE-tronics G9 ASD Installation and Operation Manual...
Page 61 Used to allow the system to use a pulsed input for frequency control. See PG Input Point 1 Setting on pg. 125 for additional information on this feature. 13 — Binary/BCD Input Option Allows for discrete terminal to be used for frequency-control input. ACE-tronics G9 ASD Installation and Operation Manual...
Page 62: System Configuration And Menu Options
System Configuration and Menu Options Root Menus The Mode key accesses the three primary modes of the ACE-tronics G9 ASD: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the Mode key to loop through...
Page 63 Torque Limit Group — Used to select one of four preset positive torque limits to apply to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. ACE-tronics G9 ASD Installation and Operation Manual...
Page 64 Compensation Frequency — Displays the Output Frequency after the application of the slip compensation correction value (Post Compensation Frequency). DBR OL (Overload) Real — Displays the real-time DBR Overload value as a percentage of the Dynamic Braking Resistor capacity. ACE-tronics G9 ASD Installation and Operation Manual...
Page 65 Trip Code — Displays None if there are no errors, or displays one of the associated Fault Codes listed Table 15 on page 254 if there is an active Fault (e.g., E = Emergency Off). ACE-tronics G9 ASD Installation and Operation Manual...
Page 66 Any two of the underlined items may be selected from the listing at Program  Utilities  Main Monitor Selections. Select an item from the Monitor 1 listing and another item from the Monitor 2 listing to be displayed as shown in Figure 22. on pg. ACE-tronics G9 ASD Installation and Operation Manual...
Page 67 Stopping Time at Stop Limit-Switch UP F284 Limit-Switch Control Upper-Limit Speed at Slow-Speed Limit-Switch DOWN F293 Deceleration Time at Slow-Speed Limit-Switch DOWN F285 Stopping Time at Stop Limit-Switch DOWN F286 Limit-Switch Stopping Method F282 ACE-tronics G9 ASD Installation and Operation Manual...
Page 68 F861 Timed-Run Timed-Run Repeat Delay F862 Slack Rope Detection F867 Slack Rope No Load Torque F868 No Load Detection Time F869 Bearing Greaser (Alarm) Time F621 Bearing Greaser Bearing Greaser Speed Multiplier F489 ACE-tronics G9 ASD Installation and Operation Manual...
Page 69 F016 Motor Overload Protection Level 1 F600 Command Mode F003 Frequency Mode 1 F004 Forward/Reverse Run F008 Standard Mode Selection Frequency Priority F200 Frequency Mode 2 F207 Frequency Mode Priority Switching Frequency F208 ACE-tronics G9 ASD Installation and Operation Manual...
Page 70 Input Terminal 2 (R) Response Time F141 Input Terminal 3 (I1) Response Time F142 Input Terminal Delays Input Terminal 4 (I2) Response Time F143 Input Terminal 5–12 Response Time F144 Input Terminal 13–20 Response Time F145 ACE-tronics G9 ASD Installation and Operation Manual...
Page 71 Virtual Input Terminal Selection 4 F976 Commercial Power/ASD Switching Output F354 Commercial Power/ASD Switching Frequency F355 Line Power Switching ASD-Side Switching Waiting Time F356 Commercial Power-Side Switching Waiting Time F357 Commercial Power Switching Frequency Holding Time F358 ACE-tronics G9 ASD Installation and Operation Manual...
Page 72 F707 Change Step Selection 2 F708 Parameter Write Lockout F700 Command Mode/Frequency Mode Change Lockout F736 Lockout All Keys F737 Prohibition Local/Remote Key Command Override Local/Remote Key Frequency Override Skip Changed-From-Default Uninitialized Parameters ACE-tronics G9 ASD Installation and Operation Manual...
Page 73 Stop After Lower-Limit Continuous Time Switch Out of Sequence Heavy-Load Alarm Maintenance Timer Alarm Over-Torque Alarm Soft Stall Alarm Type Reset Reset F007 Real-Time Clock Set Real-Time Clock Setup Trip Number Trip History (Read-Only) Trip Type ACE-tronics G9 ASD Installation and Operation Manual...
Page 74 ASD Overload Ratio DBR Overload Ratio Motor Load ASD Load DBR Load Input Power Output Power Changed From Default Changed Parameters Contrast Contrast Adjustment G9 EOI (Ver:DB) Version (Read-Only) ASD Type CPU Code Version ACE-tronics G9 ASD Installation and Operation Manual...
Page 75 Low-Current Detection Current F611 Low-Current Low-Current Detection Time F612 Low-Current Detection Hysteresis Width F609 Motor Overload Protection Configuration F017 Overload Reduction Start Frequency F606 Overload Motor 150% Overload Time Limit F607 ASD Overload F631 ACE-tronics G9 ASD Installation and Operation Manual...
Page 76 Regenerative Power Ridethrough Control Level F629 Short Circuit Detection at Start F613 Cooling Fan Control F620 Special Protection Parameters Bearing Greaser (Alarm) Time F621 Brake Answer Wait Time F630 REQUENCY Analog Filter Analog Input Filter F209 Frequency ACE-tronics G9 ASD Installation and Operation Manual...
Page 77 Preset Speed 14/Lower-Limit Slow Speed F293 Preset Speed 15/Upper-Limit Slow Speed F294 V/I Input Point 1 Setting F201 Speed Reference V/I Input Point 1 Frequency F202 Setpoints V/I Input Point 2 Setting F203 ACE-tronics G9 ASD Installation and Operation Manual...
Page 78 F474 RX Input Gain F475 RX2 Option (AI1) Input Bias F476 RX2 Option (AI1) Input Gain F477 V/I Input Bias (AI2 Option Board Input) F478 V/I Input Gain (AI2 Option Board Input) F479 ACE-tronics G9 ASD Installation and Operation Manual...
Page 79 Crane/Hoist Express Speed Operation Detection Time F333 Express Speed Heavy-Load Detection Time F334 Switching Load Torque During Power Running F335 Heavy-Load Torque During Power Running F336 Heavy-Load Torque During Constant Power Running F337 ACE-tronics G9 ASD Installation and Operation Manual...
Page 80 F272 Jump Frequencies Jump Frequency 2 Bandwidth F273 Jump Frequency 3 F274 Jump Frequency 3 Bandwidth F275 Operation Command Clear Selection With Standby F719 Operation Panel Terminal Deactivated Parameters Panel Stop Pattern F721 ACE-tronics G9 ASD Installation and Operation Manual...
Page 81 F401 Autotune 2 F402 Motor Rated Capacity (Nameplate) F405 Motor Rated Current (Nameplate) F406 Vector Motor Model Motor Rated RPM (Nameplate) F407 Base Frequency Voltage 1 F409 Motor Constant 1 (Torque Boost) F410 ACE-tronics G9 ASD Installation and Operation Manual...
Page 82 Dynamic Braking Torque Limit 1 F442 Torque Limit Dynamic Braking Torque Limit 1 Level F443 Acceleration/Deceleration Operation After Torque Limit F451 Torque Speed Speed Limit (Torque = 0) Center Value Reference F430 Limiting ACE-tronics G9 ASD Installation and Operation Manual...
Page 83 Speed PI Switching Frequency F466 Adding Input Selection F660 Override Control Multiplying Input Selection F661 Number of PG Input Pulses F375 Number of PG Input Phases F376 PG Disconnection Detection F377 Simple Positioning Completion Range F381 ACE-tronics G9 ASD Installation and Operation Manual...
Page 84 Input Function Target 3 F916 Output Function Assigned F917 Input Function Target 1 F935 Input Function Command 1 F936 My Function Unit 4 Input Function Target 2 F937 Input Function Command 2 F938 ACE-tronics G9 ASD Installation and Operation Manual...
Page 85 My Function Data My Function Frequency Data 1 F923 My Function Frequency Data 2 F924 My Function Frequency Data 3 F925 My Function Frequency Data 4 F926 My Function Frequency Data 5 F927 ACE-tronics G9 ASD Installation and Operation Manual...
Page 86 Point 2 Frequency F814 RS485 2-Wire Baud Rate F800 RS485 2-Wire and 4-Wire Parity F801 ASD Number F802 Communications RS485 2-Wire and 4-Wire Communications Time-Out F803 RS485 2-Wire and 4-Wire Communications Time-Out F804 Action ACE-tronics G9 ASD Installation and Operation Manual...
Page 87 Communication Option Speed Switch Monitor F854 DeviceNet/CC-Link Block Write Data 1 F870 Block Write Data 2 F871 Block Read Data 1 F875 Block Read Data 2 F876 Block Read Data 3 F877 Block Read Data 4 F878 ACE-tronics G9 ASD Installation and Operation Manual...
Page 88 DHCP Mode MAC ID Enter Password ASSWORD OCKOUT Change Password Enter New Password Password and Lockout Reset From Trip Local/Remote Run/Stop from EOI Lockouts Frequency Change From EOI Monitor Screen Parameter Access Parameter Write ACE-tronics G9 ASD Installation and Operation Manual...
Page 89: Direct Access Information
F001 Direct Access Information The ACE-tronics G9 ASD has the ability to allow the user direct access to the motor control functions. There are two ways in which the motor control parameters may be accessed for modification: Program  Direct Access  Applicable Parameter Number or Program  Applicable Menu Path. Both methods access the parameter via the Program mode.
Page 90 Only bolded items from the Settings list below may be placed in the Override mode. Settings: EOI Keypad RS485 Communication Option Board RX2 Option (AI1) Option V/I UP/DOWN Frequency Pulse Input (Option) Pulse Input (Motor CPU) Binary/BCD Input (Option) ACE-tronics G9 ASD Installation and Operation Manual...
Page 91 With the ASD running at a known value (e.g., output frequency), adjust this parameter until the assigned function produces the desired DC level output at the FM output terminal. F005 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 92 EOI. If both directions are disabled via parameter F311, the direction command from the EOI will determine the direction of the motor rotation. Settings: Forward Reverse Switchable F/R by EOI (Forward) Switchable F/R by EOI (Reverse) ACE-tronics G9 ASD Installation and Operation Manual...
Page 93 – F509. Note: A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the actual deceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 94 Minimum — 0.0 parameter is set at F409. Maximum — Upper Limit (F012) For proper motor operation, the Base Frequency should be set for the nameplate frequency of the motor. Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 95 Units — % smoother operation. Note: Setting an excessive Torque Boost level may cause nuisance tripping and mechanical stress to loads. ACE-tronics G9 ASD Installation and Operation Manual...
Page 96 Continuous Trip Detection Time (F452). Settings: Overload Trip without Stall Overload Trip with Stall No Overload without Stall Stall Only V/f Motor-Overload without Stall V/f Motor-Overload with Stall V/f Motor-No Overload without Stall V/f Motor-Stall Only ACE-tronics G9 ASD Installation and Operation Manual...
Page 97 With I1 – I4 configured to output Preset Speeds (F115 – F118), 0001 – 1111 F292 may be applied to I1 – I4 of the ACE G9-120V-PCB to run the associated F293 Preset Speed. If bidirectional operation is required F and R must be activated. F294 With I1 being the least significant bit of a binary count, the I1 –...
Page 98 Changeable During Run — Yes identified as Preset Speed 3. The binary number is applied to I1 – I4 of the Minimum — Lower Limit (F013) ACE G9-120V-PCB to output the Preset Speed (see F018 for additional information on this parameter).
Page 99 F207 would hold the RR terminal setting regardless of attempts to change the settings individually). Settings: Disabled RR or V/I Switched via Terminal Board (ACE G9-120V-PCB) Keypad Frequency/Terminal Board Command (ACE G9-120V-PCB) Keypad Frequency and Command User Settings 4-Keypad/ Related...
Page 100 This parameter is used to allow the Jog and DC Injection Braking input Changeable During Run — No signals to control the ASD when received via the ACE G9-120V-PCB even though the system is in the Local mode. With this parameter enabled, a Jog command or a DC Injection Braking command received from the ACE G9-120V-PCB will receive priority over commands from the EOI.
Page 101 Inverted 3-Digit BCD Inverted 4-Digit BCD Selections using 16-bit binary or 4-digit BCD will require the configuration of terminals I1-I4 on the ACE G9-120V-PCB as binary bits 0 – 3 (F115 – F118). The Frequency Mode 1 (F004) parameter must be set to Binary/BCD.
Page 102 In addition, this input terminal must be specified as Normally Open or Normally Closed. This setting assigns the function of the programmable I2 terminal to any one of the user-selectable functions listed in Table 7 on pg. 236. ACE-tronics G9 ASD Installation and Operation Manual...
Page 103 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 104 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 105 The Expansion IO Card Option 2 option board (P/N ETB004Z) is required to use this terminal. See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 106 (A, B, and C) to one of the functions listed in Table 10 on pg. 242. In addition, the output terminals must be specified as Normally Open or Normally Closed. BRAKE Relay is shown in the de-energized state. ACE-tronics G9 ASD Installation and Operation Manual...
Page 107 The Expansion IO Card Option 1 option board (P/N ETB003Z) is required to use this terminal. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 108 The Expansion IO Card Option 2 option board (P/N ETB004Z) is required to use this terminal. See the Expansion IO Card Option 2 Instruction Manual (P/N 58686) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 109 (see waveforms at F140). Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or Maximum — 200.0 to prevent the ASD from responding to contact bounce or chatter. Units — mS ACE-tronics G9 ASD Installation and Operation Manual...
Page 110 In addition, this input terminal must be specified as Normally Open or Normally Closed. This setting assigns the function of the programmable B15 terminal to any one of the user-selectable functions listed in Table 7 on pg. 236. ACE-tronics G9 ASD Installation and Operation Manual...
Page 111 This parameter is used only when the parameters for motor set 2 are configured and selected. Motor set 2 may be selected by a properly configured input terminal (see Table 7 on pg. 236). ACE-tronics G9 ASD Installation and Operation Manual...
Page 112 This parameter is used only when the parameters for motor set 3 are configured and selected. Motor set 3 may be selected by a properly configured input terminal (see Table 7 on pg. 236). ACE-tronics G9 ASD Installation and Operation Manual...
Page 113 This parameter is used only when the parameters for motor set 4 are configured and selected. Motor set 4 may be selected by a properly configured input terminal (see Table 7 on pg. 236). ACE-tronics G9 ASD Installation and Operation Manual...
Page 114 To enable this function, set the V/f Pattern (F015) selection to the V/f 5-Point Curve setting. Custom V/f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters. ACE-tronics G9 ASD Installation and Operation Manual...
Page 115 Changeable During Run — No associated with the voltage setting of parameter F193 (V/f 5-Point Setting Minimum — 0.00 Voltage 2). Maximum — Max. Freq. (F011) F190 F191 for additional information on this setting. Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 116 Voltage (V) or as a Percentage (%) of the ASD rating. Units — V or % (F701) The default setting is %. F190 F191 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 117 Note: Frequency Mode is abbreviated as FMOD. Settings: FMOD changed by Terminal Board (ACE G9-120V-PCB) FMOD (F208) The Frequency Mode 1 or Frequency Mode 2 selection specifies the source of the input frequency command signal. These selections are performed at F004 and F207, respectively.
Page 118 V/I Input Speed Control Setup Perform the following setup to allow the system to receive Speed control input at the V/I input terminal: • Set SW2 of the ACE G9-120V-PCB to Voltage or Current (see Figure 8 on pg. 24).
Page 119 V/I Input Point 2 Setting (F203) when operating Units — Hz in the Speed Control mode. See V/I Input Point 1 Setting (F201) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 120 Perform the following setup to allow the system to receive Torque Control Torque Settings input at the V/I input terminal: • Set SW2 of the ACE G9-120V-PCB to Voltage or Current (see Figure 8 on 24). • Program  Fundamental  Standard Mode Selection  Frequency Mode 1 ...
Page 121 Minimum — 0.10 Frequency Mode 1 setting to the Frequency Mode 2 setting. Maximum — Max. Freq. (F011) F200 for additional information on this setting. Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 122 False responses to electrical noise are eliminated with no loss in bandwidth because the value used by the ASD is the average value of several samples. ACE-tronics G9 ASD Installation and Operation Manual...
Page 123 RR Input Point 1 Setting (F210) when operating Units — Hz in the Speed Control mode. See RR Input Point 1 Setting (F210) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 124 RR Input Point 2 Setting (F212) when operating Units — Hz in the Speed Control mode. See RR Input Point 1 Setting (F210) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 125 RR Input Point 2 Setting (F212) when operating in the Torque Control mode. This value is entered as 0% to 250% of the rated torque. See RR Input Point 1 Rate (F214) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 126 RX Input Point 1 Setting (F216) when operating Units — Hz in the Speed Control mode. See RX Input Point 1 Setting (F216) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 127 RX Input Point 2 Setting (F218) when operating Units — Hz in the Speed Control mode. See RX Input Point 1 Setting (F216) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 128 RX Input Point 2 Setting (F218) when operating in the Torque Control mode. This value is entered as -250% to +250% of the rated torque. See RX Input Point 1 Rate (F220) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 129 See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for additional information on the function of this terminal. See parameter F476 F477 for information on fine-tuning the responsiveness of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 130 RX2 (AI1) Input Point 2 Setting (F224) Units — Hz when operating in the Speed Control mode. See RX2 (AI1) Input Point 1 Setting (F222) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 131 Torque Control mode. This value is entered as -250% to +250% of the rated torque. See the Expansion IO Card Option 1 Instruction Manual (P/N 58685) for additional information on the function of this terminal. ACE-tronics G9 ASD Installation and Operation Manual...
Page 132 (F224) when operating in the Torque Control mode. This value is entered as -250% to +250% of the rated torque. See RX2 (AI1) Input Point 1 Rate (F226) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 133 BIN terminals are used as the control input while operating in the Speed Minimum — 0 Control mode. Maximum — 100 The discrete input terminals of the ACE G9-120V-PCB are used as the BIN terminals. Units — % BIN Input Speed Control Setup...
Page 134 This parameter sets BIN Input Point 2 Frequency and is the frequency that is Maximum — Max. Freq. (F011) associated with the setting of BIN Input Point 2 Setting (F230). Units — Hz See BIN Input Point 1 Setting (F228) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 135 This parameter sets PG Point 1 Frequency and is the frequency that is Maximum — Max. Freq. (F011) associated with the setting of PG Point 1 Setting (F234). Units — Hz See PG Point 1 Setting (F234) for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 136 During deceleration, the ASD will continue to output the programmed deceleration signal to the motor until the lower level of the band is reached; at which time the output will go to 0.0 Hz. ACE-tronics G9 ASD Installation and Operation Manual...
Page 137 This parameter sets the percentage of the rated current of the ASD that will be Changeable During Run — Yes used for DC Injection Braking. A larger load will require a higher setting. Minimum — 0 Maximum — 100 Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 138 This parameter sets the time that the ASD is allowed to operate below the Changeable During Run — Yes Lower-Limit setting before an alarm and subsequent fault is incurred. Minimum — 0.0 Maximum — 600.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 139 Setting used when precise positioning of motor-driven equipment is required. Maximum — 20.00 The Jog function may be initiated from the EOI, remotely via the ACE G9- 120V-PCB, or using Communications (for additional information on using Units — Hz Communications for Jogging, see the Communications manual P/N 53840).
Page 140 Changeable During Run — Yes disabled the Jog command received from the EOI is ignored. Jog commands may also be received from the ACE G9-120V-PCB. Priority as to which is allowed to override the other is selected at F106. The priority selection at...
Page 141 F268 location and, upon a system restart, uses this setting as the startup frequency. Provide a Run command (F or R). The motor will run at the F268 setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 142 Note: This parameter setting may be different at each startup when enabled. Settings: Disabled Enabled (Overwrite F268 at Power Off or Reset) ACE-tronics G9 ASD Installation and Operation Manual...
Page 143 ASD will decelerate to the lower level of the Jump Frequency range and continue downward as programmed. Once set up and enabled, it is on in all control modes. User-selected frequencies may be jumped to avoid the negative effects of mechanical resonance. ACE-tronics G9 ASD Installation and Operation Manual...
Page 144 Parameter Type — Numerical Factory Default — 0.00 This parameter establishes a plus-or-minus value for Jump Frequency 3 Changeable During Run — Yes (F274). Minimum — 0.00 Maximum — 30.0 Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 145 Changeable During Run — No modified Lower-Limit Slow Speed (F293) and Deceleration Time (F285) Minimum — 0.0 settings. Maximum — 25.0 This parameter sets the time to reach the modified Lower-Limit Slow Speed. Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 146 Changeable During Run — Yes identified as Preset Speed 8. The binary number is applied to I1 – I4 of the Minimum — Lower Limit (F013) ACE G9-120V-PCB to output the Preset Speed (see F018 for additional information on this parameter).
Page 147 Changeable During Run — Yes identified as Preset Speed 13. The binary number is applied to I1 – I4 of the Minimum — Lower Limit (F013) ACE G9-120V-PCB to output the Preset Speed (see F018 for additional information on this parameter).
Page 148 Position control modes, or for the Jog Run function (F260). Set a discrete input terminal to Power Failure Synchronized Signal and activate the terminal to enable the Synchronized Accel/Decel function. Select the Ridethrough Control Level at F629. ACE-tronics G9 ASD Installation and Operation Manual...
Page 149 Flash Memory/Gate Array/RAM-ROM Fault • CPU Fault • Emergency Off (EMG) • Communication Error • Option Fault • Sink/Source Setting Error (not used with the ACE-tronics G9 ASD) • Over-Speed Error • Over-Torque • Key Error • External Thermal Error •...
Page 150 Dynamic Braking uses the transistor IGBT7 to dissipate the bus voltage when required. IGBT7 is a standard item on the 25 HP and below ACE-tronics G9 ASD 230- volt systems and is standard on the 400 HP and below for the for the 460-volt systems.
Page 151 The Ridethrough will be maintained for the number of seconds set using this Maximum — 320.0 parameter. Units — Seconds See parameter F302 for additional information on the Ridethrough function. Note: The actual Ridethrough Time is load-dependent. ACE-tronics G9 ASD Installation and Operation Manual...
Page 152 Units — Seconds power outage. This function stops multiple machines simultaneously or makes them reach their respective command frequencies simultaneously by regulating their deceleration times. See parameter F302 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 153 Drooping Control mode. This function determines the speed Minimum — 0.00 of the individual motors at the 100% Drooping Gain setting for motors that share the same load. Maximum — 320.0 Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 154 If enabled, the following criteria must be met for Express Speed operation: ASD output speed > F331 setting. ASD output torque < F335 setting. F331 F335 condition exists for longer than F333 setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 155 Express Speed criteria before the Express-Speed Enable (F328) is Minimum — 0.0 recognized. Maximum — 10.0 Once recognized, the timer setting of F333 must expire to engage the Express Speed function. Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 156 Express Speed (F328) operation may Minimum — -250.00 engage or remain engaged if active. Maximum — +250.00 If the Express Speed operation is terminated normal operation resumes. Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 157 Acceleration Suspend function when initiated by reaching the Minimum — 0.0 Acceleration Suspend Frequency setting (F350). Maximum — 10.0 Once this parameter times out the acceleration rate will resume from the point of suspension. Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 158 Deceleration Suspend function when initiated by reaching the Minimum — 0.0 Deceleration Suspend Frequency setting (F352). Maximum — 10.0 Once this parameter times out the deceleration rate will resume from the point of suspension. Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 159 Note: Ensure that the switching directions are the same and that F311 is set to Permit All. Note: The OUT1 and OUT2 outputs assigned to Commercial Power/ ASD Switching Output are used to actuate the re-routing contactors. ACE-tronics G9 ASD Installation and Operation Manual...
Page 160 Selecting Process PID uses the upper- and lower-limit settings of parameters F367 and F368. Selecting Speed PID uses the upper- and lower-limit settings of parameters F370 and F371. Settings: PID Off Process PID Speed PID Easy Positioning PID (Not Used) ACE-tronics G9 ASD Installation and Operation Manual...
Page 161 Parameter Type — Numerical Factory Default — 60.00 This parameter determines the maximum amount that the feedback may Changeable During Run — Yes increase the output signal. Minimum — 0.00 Maximum — 60.00 Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 162 Changeable During Run — No function as the Upper Limit while operating in the PID Control mode. Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 163 Parameter Type — Selection List Factory Default — Two Phase This parameter determines the type of information that is supplied by the phase Changeable During Run — Yes encoder. Settings: Single Phase Two Phase ACE-tronics G9 ASD Installation and Operation Manual...
Page 164 While operating in the Positioning Control mode, this parameter sets the range Changeable During Run — Yes of accuracy for a Stop command initiated via the ACE G9-120V-PCB. Minimum — 1 If the setting is too low the stop may be too abrupt.
Page 165 Maximum — 660.0 The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Correction setting (F307). Units — Volts ACE-tronics G9 ASD Installation and Operation Manual...
Page 166 This parameter is used to increase the magnetic flux of the motor at low-speed. Changeable During Run — Yes This feature is useful when increased torque at low speeds is required. Minimum — 100 Maximum — 130 Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 167 Changeable During Run — Yes This feature is enabled by selecting a Tension Torque Bias input signal source. Settings: Disabled Panel Keypad (Not Used) RS485 2-Wire RS485 4-Wire Communication Option Board RX2 Option (AI1) ACE-tronics G9 ASD Installation and Operation Manual...
Page 168 This parameter provides a value to be used as the Forward Speed Limit setting Changeable During Run — Yes F426 Setting is selected at F425. Minimum — 0.00 Maximum — Upper Limit (F012) Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 169 Torque Control mode. This Minimum — 0.00 parameter sets the targeted speed. The plus-or-minus value (range) for this setting may be set at F432. Maximum — Max. Freq. (F011) Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 170 Changeable During Run — Yes setting if F441 Setting is selected at parameter F440. Minimum — 0.00 This value provides the positive torque upper limit for the #1 motor. Maximum — 250.0 (Disabled) Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 171 Changeable During Run — Yes profile when multiple motors are controlled by a single ASD or when a single Minimum — 0.00 motor is to be controlled by multiple profiles. Maximum — 250.0 (Disabled) Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 172 Factory Default — 0.0 This parameter is used to extend the Over-Voltage Stall (F305) and the Over- Changeable During Run — Yes Current Stall (F017) time settings. Minimum — 0.0 Maximum — 1.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 173 Changeable During Run — No when monitoring the output speed for control. Minimum — 1 The larger the value entered here, the more sensitive the ASD is to changes in Maximum — 9999 the received feedback. ACE-tronics G9 ASD Installation and Operation Manual...
Page 174 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and adjusting this setting to provide an output of 100% from the ASD. ACE-tronics G9 ASD Installation and Operation Manual...
Page 175 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and adjusting this setting to provide an output of 100% from the ASD. ACE-tronics G9 ASD Installation and Operation Manual...
Page 176 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and adjusting this setting to provide an output of 100% from the ASD. ACE-tronics G9 ASD Installation and Operation Manual...
Page 177 The Creep Multiplier 1 function may be activated via the EOI or a discrete Maximum — 1.00 input terminal on the ACE G9-120V-PCB (Creep Speed 1). This parameter setting has priority over the Creep Multiplier 2 (F491) setting. Creep Multiplier 2 Direct Access Number —...
Page 178 Note: An acceleration time shorter than that which the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the actual acceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 179 Units — Seconds Note: A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the actual deceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 180 This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration. S-Pattern 2 decreases the rate of change above the base frequency for acceleration and deceleration. ACE-tronics G9 ASD Installation and Operation Manual...
Page 181 This parameter enables a user-selected preprogrammed output profile that Changeable During Run — Yes controls the acceleration and deceleration pattern for the #2 Accel/Decel profile. F502 for additional information on this parameter. Settings: Linear S-Pattern 1 S-Pattern 2 ACE-tronics G9 ASD Installation and Operation Manual...
Page 182 (Pattern). This parameter (F504) is used to manually select Acc/Dec 1 – 4. To switch using the ACE G9-120V-PCB, assign the functions Acc/Dec Switching 1 and Acc/Dec Switching 2 to two discrete input terminals. Activation combinations of the two terminals result in the Acc/Dec 1 – 4...
Page 183 Note: An acceleration time shorter than that which the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the actual acceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 184 Note: An acceleration time shorter than that which the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel, Stall, and Ridethrough settings may lengthen the actual acceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 185 Amps is selected as the unit of measurement (see F701 to change the display unit). Motor Overload Protection Level 1 settings will be displayed in Amps if the EOI display units are set to A/V rather than %. ACE-tronics G9 ASD Installation and Operation Manual...
Page 186 When DC Injection is selected at F603 this parameter determines the time that Changeable During Run — Yes the DC Injection braking is applied to the motor. Minimum — 0.0 Maximum — 20.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 187 This parameter enables the 3-phase input power phase loss detection feature. A Changeable During Run — No loss of either input phase (R, S, or T) results in a trip. Settings: Disabled Enabled ACE-tronics G9 ASD Installation and Operation Manual...
Page 188 Because of the low impedance of high-speed motors the standard-pulse setting may result in a motor malfunction. Settings: Every Start (Standard Pulse) Power On or Reset (Standard Pulse) Every Start (Short Pulse) Power On or Reset (Short Pulse) ACE-tronics G9 ASD Installation and Operation Manual...
Page 189 Changeable During Run — Yes threshold level to which the over-torque condition must return within the time Minimum — 0.00 setting of F618 or an Over-Torque Trip will be incurred. Maximum — 100.00 Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 190 Speed Drop Detected alarm. Minimum — 0.00 (Disabled) This parameter functions in conjunction with the settings of F622 and F623. Maximum — 30.00 Units — Hz ACE-tronics G9 ASD Installation and Operation Manual...
Page 191 The motor(s) of the system are stopped and then restarted automatically or may continue seamlessly if so configured. F302 for additional information on this parameter. Note: This parameter setting may increase deceleration times. ACE-tronics G9 ASD Installation and Operation Manual...
Page 192 Factory Default — Thermal Detection + This parameter is used to protect the ASD from an over-current condition. The Overload standard overload rating of the ACE-tronics G9 ASD is 150% operation for 60 Changeable During Run — No seconds. This setting allows for the overload protection to be switched from the standard overload detection means (Thermal Detection and Overload) to thermal detection only.
Page 193 1.8 kΩ from an over-temperature condition. An Auto-Restart will not be initiated subsequent to an External Thermal Trip (OH2). A manual restart will be required in the event of an OH2 trip. Settings: Disabled Detect Disconnect ACE-tronics G9 ASD Installation and Operation Manual...
Page 194 This parameter is used with synchronous motor applications only. Changeable During Run — Yes Contact ACE World Companies Customer Support Center for information on Minimum — 0.00 this parameter. Maximum — 25.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 195 This parameter is used to set a time in which the required brake-release torque criteria must be achieved. If this time setting is too short the brake will not Units — Seconds release. ACE-tronics G9 ASD Installation and Operation Manual...
Page 196 Table 8 on pg. 240. AM Terminal Setup Parameters F670 — Set AM Function F671 — Calibrate AM Terminal F685 — Output Response Polarity Selection F686 — Bias Adjustment ACE-tronics G9 ASD Installation and Operation Manual...
Page 197 This parameter is used to set the gain of the MON1 output terminal and is used Changeable During Run — Yes in conjunction with the settings of parameter F672. Minimum — 1 See parameter F672 for additional information on this setting. Maximum — 1280 ACE-tronics G9 ASD Installation and Operation Manual...
Page 198 This parameter scales the FP output terminal by setting the pulses-per-second Changeable During Run — Yes output signal of the FP terminal. Minimum — 1.00 F676 for additional information on this parameter. Maximum — 43.20 Units — Pulses/Second ACE-tronics G9 ASD Installation and Operation Manual...
Page 199 Minimum — -10.0 Set the function set at F670 to zero and then set this parameter to zero for Maximum — +100.0 proper operation. Units — % F670 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 200 The MON2 output terminal response may be set to respond inversely (-) or directly (+) to the input signal. See parameter F672 for additional information on this setting. Settings: Minus (Negative Gradient) Plus (Positive Gradient) ACE-tronics G9 ASD Installation and Operation Manual...
Page 201 All Frequencies are selected at this parameter. The multiplier setting of F702 will be applied to parameters F364, F365, F367, F368 ONLY if PID Process Data is selected at this parameter. Settings: All Frequencies PID Process Data ACE-tronics G9 ASD Installation and Operation Manual...
Page 202 Selecting a non-zero value here provides a dividend that will be used in the following equation resulting in the actual output frequency applied to the motor. F708 × ------------ - Outpu tFrequ enc yDisplay ed In te rna lly Command edFreque ncy F707 ACE-tronics G9 ASD Installation and Operation Manual...
Page 203 This parameter provides a torque value to be used in the event that Panel Changeable During Run — Yes Keypad (F725 Setting) is selected at parameter F420. Minimum — -250.00 Maximum — +250.00 ACE-tronics G9 ASD Installation and Operation Manual...
Page 204 Program  Special  Operation Panel Parameters Parameter Type — Numerical Factory Default — 0.00 This function is not used with the ACE-tronics G9 ASD. Changeable During Run — Yes The Tension Torque Bias selection is performed at F423. Minimum — -250.00 Maximum —...
Page 205 Command Mode/Frequency Mode Change Lockout Direct Access Number — F736 Program  Utilities  Prohibition Parameter Type — Selection List Factory Default — Locked This function is not used with the ACE-tronics G9 ASD. Changeable During Run — Yes Settings: Unlocked Locked Lockout All Keys Direct Access Number —...
Page 206 This parameter is used to select the Trace Data 4 item from Table 11 on pg. Changeable During Run — Yes to be read and stored in accordance with the setup of parameters F740 F741. F740 for additional information on this parameter setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 207 ASD(s), transfers commands, and loads or Units — Seconds modifies the parameter settings of the ASD. Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. ACE-tronics G9 ASD Installation and Operation Manual...
Page 208 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (off then on) Minimum — 0.00 for the changes to take effect. Maximum — 2.00 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 209 Scaling the communications signal is not required for all applications. Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: Disabled RS485 (2-Wire — NOT USED) RS485 4-Wire Communication Card ACE-tronics G9 ASD Installation and Operation Manual...
Page 210 Point 2 Frequency. This value is entered as 0 to 100% of the Reference input value range. Units — % Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. F811 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 211 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (off then on) Minimum — 0.00 for the changes to take effect. Maximum — 2.00 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 212 Read information may include the ASD fault status, ASD speed, ASD MAC ID, etc. Write information may include Enable/Disable DeviceNet commands, Forward run, ACC/DEC command, etc. See the DeviceNet Option Instruction Manual (P/N 58683) for additional information on this parameter. Settings: 0 – 7 ACE-tronics G9 ASD Installation and Operation Manual...
Page 213 Direct Access Number — F836 Program  Communications  Communication Parameter Type — Selection List Factory Default — 0000h Same as F831. See F831 for information on this parameter Changeable During Run — Yes ACE-tronics G9 ASD Installation and Operation Manual...
Page 214 Direct Access Number — F844 Program  Communications  Communication Parameter Type — Selection List Factory Default — 0000h Same as F841. See F841 for information on this parameter Changeable During Run — Yes ACE-tronics G9 ASD Installation and Operation Manual...
Page 215 Maximum — 255 The MAC Address is set via DIP switches of the optional device. See the DeviceNet Option Instruction Manual (P/N 58683) for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 216 Changeable During Run — Yes activated past the Super Creep Pulse Count setting, this parameter setting will Minimum — 0.00 determine the wait-time before restarting the Super Creep Pulse Count sequence. Maximum — 60.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 217 No-Load Torque setting (F868) Minimum — 0.01 for the No-load (Torque) Detection Time setting (F869), the ASD will stop automatically. Maximum — 2.00 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 218 Changes made to this parameter require that the power be cycled (off then on) for the changes to take effect. Settings: None FA00 (Command 1) FA20 (Command 2) FA01 (Frequency) FA50 (TB Output) FA51 (Analog Output) ACE-tronics G9 ASD Installation and Operation Manual...
Page 219 This parameter plays a role in the setup of the communications network by Changeable During Run — Yes establishing the type of data to be read from the ASD of the communications link. See parameter F875 for additional information on this setting. ACE-tronics G9 ASD Installation and Operation Manual...
Page 220 Input Function Target variables, enable a counter/timer function, or perform a hold/Reset function. Table 13 on pg. 247 lists the available selections. Their use and selection requirements are described in an example at F977. ACE-tronics G9 ASD Installation and Operation Manual...
Page 221 This setting assigns the function of the programmable Output Function Assigned data location to one of the functions listed in the Input Setting field Table 9 on pg. 241. Settings: 0 – 3099 See the F977 for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 222 Table 9 on pg. 241, Table 10 on pg. 242, or Table 12 on pg. 245. F977 for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 223 Input Function Target variables, enable a counter/timer function, or perform a hold/Reset function. Table 13 on pg. 247 lists the available selections. Their use and selection requirements are described in an example at F977. ACE-tronics G9 ASD Installation and Operation Manual...
Page 224 Changeable During Run — Yes the My Function Percent Data 3. Minimum — 0.00 The analog signal is selected using the Input Setting number from Table 10 on Maximum — 200.00 242. Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 225 Changeable During Run — Yes the My Function Frequency Data 4. Minimum — 0.00 The analog signal is selected using the Input Setting number from Table 10 on Maximum — 200.00 242. Units — % ACE-tronics G9 ASD Installation and Operation Manual...
Page 226 The applied discrete input signal must be present at the input terminal of the Maximum — 600.00 ASD for the time setting here for a system response. Units — Seconds Discrete terminal input activation that does not equal or exceed this setting will be ignored. ACE-tronics G9 ASD Installation and Operation Manual...
Page 227 Input Function Target variables, enable a counter/timer function, or perform a hold/Reset function. Table 13 on pg. 247 lists the available selections. Their use and selection requirements are described in an example at F977. ACE-tronics G9 ASD Installation and Operation Manual...
Page 228 Table 9 on pg. 241, Table 10 on pg. 242, or Table 12 on pg. 245. F977 for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 229 This setting assigns the function of the programmable Output Function Assigned data location to one of the functions listed in the Input Setting field Table 10 on pg. 242. Settings: 0 – 3099 F977 for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 230 Table 9 on pg. 241, Table 10 on pg. 242, or Table 12 on pg. 245. F977 for additional information on this parameter. ACE-tronics G9 ASD Installation and Operation Manual...
Page 231 Input Function Target variables, enable a counter/timer function, or perform a hold/Reset function. Table 13 on pg. 247 lists the available selections. Their use and selection requirements are described in an example at F977. ACE-tronics G9 ASD Installation and Operation Manual...
Page 232 Analog Input Function Target 11 terminal. The function selected at F961 may be adjusted using the input analog control signal selected here. Settings: Disabled (None) Optional RX2+, RX2- Optional V/I ACE-tronics G9 ASD Installation and Operation Manual...
Page 233 Disabled (None) Acceleration Rate Upper-Limit Frequency Acceleration Multiplication Factor Deceleration Multiplication Factor Manual Torque Boost Over-Current Stall (F601) Thermal Protection (F600) Speed Loop Proportional Gain (F460) Drooping Gain (F320) PID Proportional Gain (F362) ACE-tronics G9 ASD Installation and Operation Manual...
Page 234 Changeable During Run — Yes the user to select the Peak, Minimum, or Normal (Avg.) value of the parameter F967 selection to be recorded and output as a monitored function. Settings: Normal Peak Minimum ACE-tronics G9 ASD Installation and Operation Manual...
Page 235 Changeable During Run — Yes the user to select the Peak, Minimum, or Normal (Avg.) value of the parameter F971 selection to be recorded and output as a monitored function. Settings: Normal Peak Minimum ACE-tronics G9 ASD Installation and Operation Manual...
Page 236 This parameter sets the programmable Virtual Input Terminal 4 terminal to one of the functions that are listed in Table 7 on pg. 236. In addition, the input terminal must be specified as Normally Open or Normally Closed. ACE-tronics G9 ASD Installation and Operation Manual...
Page 237 ACE-tronics G9 ASD. Changeable During Run — No Settings: None (Disabled) DANGER My Function with Terminal Board Signal (ACE G9-120V-PCB) My Function Always On This parameter must always be set to My Function None at the start of the My Function...
Page 238 Always On. With the aforementioned setup completed in the example, once the Low Speed Signal AND the Low-Current Alarm are active, the OUT1 terminal is activated for the duration of the Low-Speed/Low-Current condition. ACE-tronics G9 ASD Installation and Operation Manual...
Page 239 -Toshiba inverter,drive,servo,plc F980 F983 Traverse Selection (Not Used With the ACE-tronics G9 ASD) Direct Access Number — F980 Program  Special  Traverse Parameter Type — Selection List Factory Default — Disabled This parameter setting is used in the setup of the Traverse control mode of Changeable During Run —...
Page 240 -Toshiba inverter,drive,servo,plc F984 F985 Traverse Jump Step (Not Used With the ACE-tronics G9 Direct Access Number — F984 ASD) Parameter Type — Numerical Program  Special  Traverse Factory Default — 10.0 Changeable During Run — No This parameter setting is used in the setup of the Traverse control mode of Minimum —...
Page 241 Changeable During Run — N Settings: 2-Step Variable operation Standard (ACE G9) — Normal ASD default settings and operation. 2-Step Variable 2-Step Variable Required inputs — F, R, and I1 (default via Startup Wizard). F or R — Provides a Run command and outputs 6 Hz when activated.
Page 242 Once the brake signal is initiated this parameter sets the time that must elapse Changeable During Run — No before the brake engages. Minimum — 0.00 Figure 32 on pg. 235 for additional information on this parameter. Maximum — 2.50 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 243 This parameter sets the time that the system will hold the load before the brake Changeable During Run — No is applied during a normal stop. Minimum — 0.0 Figure 32 on pg. 235 for additional information on this parameter. Maximum — 300.0 Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 244 Minimum — 0.00 parameter, an encoder error in incurred. Maximum — 2.55 Figure 32 on pg. 235 for additional information on this parameter. Units — Seconds ACE-tronics G9 ASD Installation and Operation Manual...
Page 245 -Toshiba inverter,drive,servo,plc Figure 32. Closed-Loop Hoist Start and Stop Timing Diagrams. ACE-tronics G9 ASD Installation and Operation Manual...
Page 246 V/f Selection The 1–4 settings of the V/f Switching selections are performed at parameters F170 – F181. 1=Terminal Activated Note: NO/NC = Normally Open/Normally Closed. Selection numbers are used when selecting using communications. ACE-tronics G9 ASD Installation and Operation Manual...
Page 247 Trace Back Trigger— Initiates the data Read/Store function of the Trace Selection parameter. See F740 additional information on this feature. Express-Speed Disable — Terminates the Express Speed operation. Note: NO/NC = Normally Open/Normally Closed. Selection numbers are used when selecting using communications. ACE-tronics G9 ASD Installation and Operation Manual...
Page 248 132 133 3-Step-Variable Speed Hold — Holds the run frequency for the duration of the activation. 134 135 Traverse Permission Signal — This feature is not used with the ACE-tronics G9 ASD. Slow-Speed Limit-Switch Forward — Activating this terminal applies the modified Upper-Limit Slow Speed...
Page 249 Super Creep Count parameter at the frequency setting of Super Creep Speed parameter. 156 157 Available in closed-loop operation only. Note: NO/NC = Normally Open/Normally Closed. Selection numbers are used when selecting using communications. ACE-tronics G9 ASD Installation and Operation Manual...
Page 250 Signed RX Input V/I Input Signed RX2 Option (AI1) Input RX Input Signed 100% Meter Adjust Value RX2 Option (AI1) Input Signed 185% Meter Adjust Value FM Output Signed 250% Meter Adjust Value AM Output ACE-tronics G9 ASD Installation and Operation Manual...
Page 251 Virtual Input Terminal 2 Virtual Input Terminal 3 Virtual Input Terminal 4 Internal Terminal 1 Internal Terminal 2 Internal Terminal 3 Internal Terminal 4 Internal Terminal 5 Internal Terminal 6 Internal Terminal 7 Internal Terminal 8 ACE-tronics G9 ASD Installation and Operation Manual...
Page 252 Ready for Operation 2 1140 Run Before Ready 1068 Brake Release (BR) 1142 Slow-Speed Limit Switch Brake Release 1070 Alarm Status Active 1144 Stop Limit-Switch Forward 1072 Forward Speed Limit (Torque Control) 1146 Slow-Speed Limit Switch ACE-tronics G9 ASD Installation and Operation Manual...
Page 253 1224 My Function Output 2 1250 My Function Output 15 1226 My Function Output 3 1252 My Function Output 16 1228 My Function Output 4 1254 Always Off 1230 My Function Output 5 ACE-tronics G9 ASD Installation and Operation Manual...
Page 254 0.01 kWhr 0006/0671 AM/FM Gain Display FE60 My Function Monitor 1 (Unsigned Value) FE61 My Function Monitor 2 (Unsigned Value) FE62 My Function Monitor 3 (Signed Value) FE63 My Function Monitor 4 (Signed Value) ACE-tronics G9 ASD Installation and Operation Manual...
Page 255 Note 1: If no PG feedback is used an estimated speed value is displayed. Note 2: My Function cannot process negative values — A negative value is processed by My Function as an absolute value. ACE-tronics G9 ASD Installation and Operation Manual...
Page 256 Note 1: If no PG feedback is used an estimated speed value is displayed. Note 2: My Function cannot process negative values — A negative value is processed by My Function as an absolute value. ACE-tronics G9 ASD Installation and Operation Manual...
Page 257 Outputs a 1 upon reaching the pulse count setting of F933. COUNT2 (Timer) Outputs a 1 upon reaching the pulse count setting of F934. HOLD Outputs the peak output value since powering up or since the last reset. Sets data. RESET Resets data. ACE-tronics G9 ASD Installation and Operation Manual...
Page 258: Alarms, Trips, And Troubleshooting
• Does the ASD trip when accelerating, running, decelerating, or when not running? • Does the ASD reach the commanded frequency? • Does the ASD trip without the motor attached? • Does ASD trip with an unloaded motor? ACE-tronics G9 ASD Installation and Operation Manual...
Page 259: Alarms
Run command. Comm1 Error Internal communications • DeviceNet/Profibus/CC-Link Failure. error. • Improperly programmed ASD. • Improper communications settings. • Improperly connected cables. * Reset ignored if active. ACE-tronics G9 ASD Installation and Operation Manual...
Page 260 Load requirement in excess of • V/f parameter improperly set. the capability of the motor. • Motor is locked. • Continuous operation at low speed. • Load too heavy for motor. * Reset ignored if active. ACE-tronics G9 ASD Installation and Operation Manual...
Page 261 • ASD is not correctly matched to the of the setting of F616 F617 application. for a time longer than the • F616 F617 setting is too low. setting of F618. • Obstructed load. * Reset ignored if active. ACE-tronics G9 ASD Installation and Operation Manual...
Page 262 ASD output torque level has not reached the F987 setting or is unable to maintain the F987 setting for F989 time setting during active Run command. * Reset ignored if active. ACE-tronics G9 ASD Installation and Operation Manual...
Page 263 (F610) parameter enabled, the application. output current of the ASD is • Motor lead disconnected. below the level defined at F611 and remains there for a time longer than the setting of F612. ACE-tronics G9 ASD Installation and Operation Manual...
Page 264: Trips/Faults
Faults that may result in a Trip and the possible causes. When a Trip is incurred the LCD screen shows the Fault screen and the LED screen displays the active Fault code. Table 15. ACE-tronics G9 ASD Fault Listing. LCD Screen...
Page 265 EFLT External Fault • In a multiple-ASD configuration, this is the fault screen display of an ASD that is not the cause of the fault, but is unable to continue with normal operations. ACE-tronics G9 ASD Installation and Operation Manual...
Page 266 • Check installation, connections, and option device manual. Fault EPHO Output Phase • 3-phase output from the ASD is low or missing at the U, V, or W output Failure terminals or at the input to the motor. ACE-tronics G9 ASD Installation and Operation Manual...
Page 267 • Cooling fan inoperative. Acceleration • Ventilation openings are obstructed. • Internal thermistor is disconnected. • Acceleration time is too short. • Improper V/f setting. • ASD or the motor is improperly matched to the application. ACE-tronics G9 ASD Installation and Operation Manual...
Page 268 • Improper encoder connection or setup information. • Defective encoder. SOUT Step Out • Motor shaft is locked. (for PM Motor • Output phase is open. Only) • Operating a reciprocating load. ACE-tronics G9 ASD Installation and Operation Manual...
Page 269 • Torque processing error. • Make service call. OCA2 V-Phase • Internal low impedance at the V lead of the ASD. Over-Current OCA3 W-Phase • Internal low impedance at the W lead of the ASD. Over-Current ACE-tronics G9 ASD Installation and Operation Manual...
Page 270 • Pressing the Stop-Reset key twice, • Remotely via the communications channel, • Momentarily activating the RES terminal of the ACE G9-120V-PCB, or • Via Program  Utilities  Type Reset  Clear Past Trip (clears Monitor screen records only).
Page 271: Enclosure Dimensions And Conduit Plate Information
UL 50- 1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air. Note: All ACE-tronics ASD enclosures carry an IP20 rating. ACE-tronics G9 ASD Installation and Operation Manual...
Page 272: Enclosure Dimensions
-Toshiba inverter,drive,servo,plc Enclosure Dimensions Table 17. 230-Volt ACE-tronics G9 ASD Systems. Mounting Hole Dimensions Enclosure (in/mm) Conduit Frame Model Number Figure Width Height Depth Plate Number (in/mm) (in/mm) (in/mm) ACEG92000 ACEG92001 5.2/132 11.2/285 6.1/155 8.7/220 4.5/114 ACEG92002 0.217/5.5 Figure 36-A 0.098/2.5...
Page 273 -Toshiba inverter,drive,servo,plc Table 18. 460-Volt ACE-tronics G9 ASD Systems. Mounting Hole Dimensions Enclosure (in/mm) Conduit Frame Model Number Figure Width Height Depth Plate Number (in/mm) (in/mm) (in/mm) ACEG94001 ACEG94002 5.2/132 11.2/285 6.1/155 8.7/220 4.5/114 0.217/5.5 Figure 36-A ACEG94003 0.098/2.5 ACEG94005 6.1/155 12.4/315...
Page 274 -Toshiba inverter,drive,servo,plc Figure 33. See Table 17 Table 18 for Actual Dimensions. ACE-tronics G9 ASD Installation and Operation Manual...
Page 275 -Toshiba inverter,drive,servo,plc Figure 34. See Table 17 Table 18 for Actual Dimensions. ACE-tronics G9 ASD Installation and Operation Manual...
Page 276 -Toshiba inverter,drive,servo,plc Figure 35. See Table 17 Table 18 for Actual Dimensions. ACE-tronics G9 ASD Installation and Operation Manual...
Page 277 -Toshiba inverter,drive,servo,plc Figure 36. See Table 17 Table 18 for the Associated Device. Dimensions are in in/cm. ACE-tronics G9 ASD Installation and Operation Manual...
Page 278 -Toshiba inverter,drive,servo,plc Figure 37. See Table 17 Table 18 for the Associated Device. Dimensions are in in/cm. ACE-tronics G9 ASD Installation and Operation Manual...
Page 279 -Toshiba inverter,drive,servo,plc Figure 38. See Table 17 Table 18 for the Associated Device. Dimensions are in in/cm. ACE-tronics G9 ASD Installation and Operation Manual...
Page 280: Current/Voltage Specifications
76.3/87.8 A 114.5 A ACEG92030 90.0/103.5 A 135.0 A ACEG92040 104.0/119.6 A 156.0 A ACEG92050 152.5/175.4 A 228.8 A ACEG92060 176.0/193.6 A 264.0 A ACEG92075 221.0/243.1 A 331.5 A ACEG92100 285.0/313.5 A 427.5 A ACE-tronics G9 ASD Installation and Operation Manual...
Page 281 138.7/159.5 A 208.1 A ACEG94120 179/196.9 A 268.5 A ACEG94150 215/236.5 A 322.5 A ACEG94200 259/284.9 A 388.5 A ACEG94250 314/345.4 A 471.0 A ACEG94300 387/425.7 A 580.5 A ACEG94350 427/469.7 A 640.5 A ACE-tronics G9 ASD Installation and Operation Manual...
Page 282 The following ratings are guidelines and shall not be the sole determining factor of the lug or wire size used with the ACE-tronics G9 ASD. Application-specific applicables, wire insulation type, conductor material, and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the ASD.
Page 283 -Toshiba inverter,drive,servo,plc Table 22. 460-Volt ACE-tronics G9 ASD Cable/Terminal/Torque Specifications. Typical Wire/Cable Terminal Lug Size Range Size Board Torque Model MCP Rating AWG or kcmil Number (Amps) Wire-Size/Lug-Capacity for TB1 – 4 Input/Output Power 3Ø-Input 3Ø-Output Input/Output Power Terminals In-Lbs./Nm...
Page 284: Dynamic Braking Resistor Specifications
DBR over-current condition, they are both intended to be used as backup protection ONLY. A proper typeform-specific and application-specific system setup that includes using the appropriate Dynamic Braking Resistor and Overload settings will be required. ACE-tronics G9 ASD Installation and Operation Manual...
Page 285 MC is opened in the event of a DBR over-current detection. With no power supplied to the ASD the failure will not be displayed on the EOI; see the Trip History for failure information once restarted. ACE-tronics G9 ASD Installation and Operation Manual...
Page 286: Short Circuit Protection Recommendations
17.6 HLL36050 ACEG94015 27.7 HLL36070 ACEG94020 HLL36090 ACEG94025 HLL36100 ACEG94030 HLL36100 ACEG94040 HLL36125 ACEG94050 HLL36150 ACEG94060 JLL36200 ACEG94075 JLL36225 ACEG94100 JLL36250 ACEG94120 LIL36300 ACEG94150 LIL36300 ACEG94200 LIL36400 ACEG94250 LIL36400 ACEG94300 LIL36450 ACEG94350 LIL36500 ACE-tronics G9 ASD Installation and Operation Manual...
Page 287: Ace-Tronics G9 Asd Optional Devices
ACE-tronics G9 ASD Optional Devices The ASD may be equipped with several options which are used to expand the functionality. Table 24 lists the available options and their functions. Table 24. G9 ASD Optional Devices and Functions. Part Identifier Device Name Device Function...
Page 288 BIN Input Point 2 Setting, 124 Analog Input Filter, 112 Block Read Data 1, 209 Analog Input Function Target 11, 222 Block Read Data 2, 209 Analog Input Function Target 21, 223 Block Read Data 3, 209 ACE-tronics G9 ASD Installation and Operation Manual...
Page 289 Communications Option (DeviceNet/Profibus) Setting Display Bias, 192 Display Parameters, 62 1, 202 Disposal, 3 Communications Option (DeviceNet/Profibus) Setting 2, 203 Drooping, 143 Communications Option (DeviceNet/Profibus) Setting Drooping Control, 73 8, 204 Drooping Gain, 143 ACE-tronics G9 ASD Installation and Operation Manual...
Page 290 Emergency Off Settings, 65 Emergency-Lift Lower Speed Limit, 185 Emergency-Lift Maximum Speed, 185 F, 26 Emergency-Lift Torque Compare Time, 185 Fan Control, 180 Enclosure Dimensions, 261 Fault, 248 Encoder Error Detection Time, 234 Faults, 248 ACE-tronics G9 ASD Installation and Operation Manual...
Page 291 Input Terminal 20 (B15) Function, 100 Gate Array Fault, 256 Input Terminal 3 (I1) Function, 92 General Safety Information, 1 Input Terminal 3 (ST) Response Time, 99 Grounding Capacitor Switch, 5 Input Terminal 4 (I2) Function, 92 ACE-tronics G9 ASD Installation and Operation Manual...
Page 292 MON2 Terminal Adjustment, 188 LED Screen, 34 LED/LCD Screen Information, 34 MON2 Terminal Meter Selection, 188 LED/LCD Screen Installation Note, 36 Monitor Mode, 54 Light Load Conditions, 11 Monitor Output Function 11, 224 ACE-tronics G9 ASD Installation and Operation Manual...
Page 293 My Function Percent Data 1, 214 OT, 251, 258 My Function Percent Data 3, 214 OUT1, 27 My Function Percent Data 4, 215 My Function Percent Data 5, 215 Out1 Out2 BRAKE, 56 ACE-tronics G9 ASD Installation and Operation Manual...
Page 294 Over-Voltage, 252 Plugging Acceleration Time, 174 Over-Voltage During Acceleration, 258 Over-Voltage During Deceleration, 258 Plugging Acceleration/Deceleration Pattern, 175 Over-Voltage During Run, 258 Plugging Deceleration Time, 175 Over-Voltage Limit Operation, 140 PM Motor, 71, 168 ACE-tronics G9 ASD Installation and Operation Manual...
Page 295 Pulse Output Frequency (FP), 188 RS485 ASD-to-ASD Communications, 202 Pulse Width Modulation, 10 RS485 Protocol Selection (TSB/ModBus), 202 Pulsed Output, 25 RS485 Send Wait Time, 201 Run Frequency, 126 PWM Carrier Frequency, 137 ACE-tronics G9 ASD Installation and Operation Manual...
Page 296 Timed-Run, 58 Special Parameters, 70 Torque, 55, 72 Special Protection Parameters, 66 Torque Command Selection, 157 Speed at 0% Drooping Gain, 143 Torque Control, 72 Speed at F320 Drooping Gain, 143 Torque Current, 55 ACE-tronics G9 ASD Installation and Operation Manual...
Page 297 V-Phase Over-Current, 259 UP/DOWN Frequency Functions, 67 Up/Down Frequency Operation, 133 UP1, 256 UP2, 255 W/T3, 16, 17 U-Phase Over-Current, 259 Warranty Card, 2 Upper Limit Frequency, 84 Upper-Limit Slow Speed, 137 W-Phase Over-Current, 259 ACE-tronics G9 ASD Installation and Operation Manual...
Page 298 -Toshiba inverter,drive,servo,plc ACE-tronics ACE World Companies Corporation 10200 Jacksboro Highway, Fort Worth, TX 76135 TEL: (817) 237-7700 — FAX: (817) 237-2777 Toll Free: (800) 431-4223 Printed in the U.S.A.

Toshiba G9 Installation And Operation Manual

General Safety Information

Installation Precautions

System Integration Precautions

Operational and Maintenance Precautions

Motor Characteristics

ASD Characteristics

Installation and Connections

Cable/Terminal/Torque Specifications

Electronic Operator Interface

System Operation

Startup Wizard Requirements

Command and Frequency Mode Control

System Configuration and Menu Options

Direct Access Information

Alarms, Trips, and Troubleshooting

Enclosure Dimensions and Conduit Plate Information

Current/Voltage Specifications

Dynamic Braking Resistor Specifications

Short Circuit Protection Recommendations

ACE-Tronics G9 ASD Optional Devices

Quick Links

Related Manuals for Toshiba G9

Summary of Contents for Toshiba G9

Table of Contents