GE SERIES B 480 User Manual
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GE SERIES B 480 User Manual

GE SERIES B 480 User Manual

480 volts, 60hz
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GE Capacitor & Power Quality Products
MATRIX FILTER
SERIES B
480 Volts, 60HZ
USER MANUAL

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Summary of Contents for GE SERIES B 480

  • Page 1 GE Capacitor & Power Quality Products MATRIX FILTER SERIES B 480 Volts, 60HZ USER MANUAL...
  • Page 2 In no event will GE assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter. Nor will GE assume patent liability with respect to the use of information, circuits or equipment described in this instruction manual.

  • Page 3: Table Of Contents

    Ground and Ground Fault Protection ... 29 Input and Output Terminal Specifications ... 30 Interconnection Diagrams ... 31 6. Filter Description ... 44 7. Start – Up ... 46 8. Troubleshooting ... 48 GE Capacitor & Power Quality Products TABLE OF CONTENTS...

  • Page 4: Safety

    INJURY, DEATH AND/OR PROPERTY DAMAGE MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED. THE FILTER MUST BE GROUNDED WITH A GROUNDING CONDUCTOR CONNECTED TO ALL GROUNDING TERMINALS GEH-7252 GE Capacitor & Power Quality Products WARNING INSTALLATION OF THIS FILTER WARNING WARNING...
  • Page 5 GE Capacitor & Power Quality Products WARNING ONLY SPARE PARTS OBTAINED FROM GE OR AN AUTHORIZED GE DISTRIBUTOR CAN BE USED. GEH-7252 May 2003...

  • Page 6: Introduction

    Upon Receipt of this Filter: The GE Matrix Filter has been subjected to demanding factory tests before shipment. Carefully inspect the shipping container for damage that may have occurred in transit.

  • Page 7: Model Number Codes

    CAB 42B or CAB-005 CAB-006 G = General Purpose NEMA 1 & 2 W = General Purpose NEMA 3R N = Industrial Style NEMA 1 May 2003 GE Capacitor & Power Quality Products Options Voltage and Frequency 208-240V, 60Hz 240V, 50Hz 380-415V, 50Hz...

  • Page 8: Specifications

    Efficiency @ Rated Current (Typical) (Typical) (Watts) 1143 1355 1493 1829 2110 2393 2978 3432 May 2003 GE Capacitor & Power Quality Products Power Dissipation @ Rated Current (Typical) (Watts) 97.4 97.6 97.8 98.0 98.3 98.5 98.6 98.7 98.8 98.9 98.9...

  • Page 9: Performance

    Minimum output voltage at full load: 460 volts RMS, 600 volts peak *Note: PCC is the point of common coupling with the power distribution system GEH-7252 GE Capacitor & Power Quality Products -40 to +40 degrees C -40 to +50 degrees C...
  • Page 10 480 Volt, 60 Hz Series B Matrix Filter Open Panel THID Output Amps RMS Weight Lbs Weight Lbs GEH-7252 GE Capacitor & Power Quality Products Table 2 Weights General Purpose NEMA 1, 2, 3R THID Weight Lbs Weight Lbs 1045...
  • Page 11 SPECIFICATIONS - continued Capacitor Current at Full Load Filter Capacitor Current Current Rating (Typical) Amps Amps 10.7 13.1 GEH-7252 GE Capacitor & Power Quality Products Table 3 480 VAC Matrix Filters Filter Capacitor Current Current Rating (Typical) Amps Amps 20.7 21.5 31.5...
  • Page 12 SPECIFICATIONS - continued GEH-7252 GE Capacitor & Power Quality Products Figure 3 8% Matrix Filter Harmonic Spectrum 100% Load Harmonic order Typical Worst Case Figure 4 5% Matrix Filter Harmonic Spectrum 100% Load Harmonic order Typical Worst Case May 2003...
  • Page 13 Nominal THID 1% Unbalance 2% Unbalance 3% Unbalance Nominal THID 1% Unbalance 2% Unbalance 3% Unbalance GEH-7252 GE Capacitor & Power Quality Products Figure 5 Percent Filter Load Typical Worst Case Table 4 8% Filter 100% Load 5.12% 5.28% 5.82% 6.62%...

  • Page 14: Altitude Derating Curve

    GE Capacitor & Power Quality Products SPECIFICATIONS - continued Figure 6 Altitude Derating Curve 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 3300 6600 9900 13200 16500 ALTITUDE (FEET) GEH-7252 May 2003...

  • Page 15: Installation Instructions

    Figure 16 through Figure 19. GEH-7252 GE Capacitor & Power Quality Products Industrial style NEMA 1 enclosed filters are designed for wall and floor mounting in the vertical plane. Do not install in or near a corrosive environment.

  • Page 16: Outline Drawings And Mounting Dimensions

    GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 – 21 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches GEH-7252 May 2003...
  • Page 17 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 8 27 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches GEH-7252 May 2003...
  • Page 18 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 9 34 – 44 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches GEH-7252 May 2003...
  • Page 19 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 10 52 - 66 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSEMBLY GEH-7252 May 2003...
  • Page 20 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued NOTE: CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 11 83 – 128 Amps, 480 VAC 60Hz Outline Drawing All dimensions are in inches REACTOR ASSEMBLY CAPACITOR ASSEMBLY GEH-7252...
  • Page 21 NOTE: CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE 165 – 240 Amps, 480 VAC 60Hz Outline Drawing NOTE: SEE TABLE FOR NUMBER OF CAPACITOR ASSEMBLIES GEH-7252 GE Capacitor & Power Quality Products Figure 12 All dimensions are in inches REACTOR ASSEMBLY May 2003 NO.
  • Page 22 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued NOTE: CAPACITOR ASSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 – 482 Amps, 480 VAC 60Hz Vertical Mounting Outline Drawing All dimensions are in inches GEH-7252 May 2003...
  • Page 23 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 14 320 – 482 Amps, 480 VAC 60Hz Horizontal Mounting Outline Drawing All dimensions are in inches 480 VAC Matrix Filters rated 320 amps through 786 amps are constructed from a reactor assembly and a capacitor assembly.
  • Page 24 FILTER RATING Inches AMPS 10.8 10.8 11.0 10.8 11.0 10.8 15.0 14.8 15.5 15.5 15.5 GEH-7252 GE Capacitor & Power Quality Products Figure 15 TABLE 5 Inches Inches Inches Inches 2.62 2.62 2.10 2.10 2.48 2.35 2.75 2.75 3.16 3.16 3.47...
  • Page 25 INSTALLATION INSTRUCTIONS - continued Mounting Dimensions and outline drawings for floor mounted general purpose NEMA 1, 2 & 3R cabinets follow. GEH-7252 GE Capacitor & Power Quality Products Table 6 General Purpose Cabinets NEMA 1, 2, & 3R Filter Output Cabinet Rating Amps.
  • Page 26 INSTALLATION INSTRUCTIONS - continued GEH-7252 GE Capacitor & Power Quality Products Figure 16 CAB-17B Figure 17 CAB-20B May 2003...
  • Page 27 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 18 CAB-30B Figure 19 CAB-42B GEH-7252 May 2003...
  • Page 28 INSTALLATION INSTRUCTIONS - continued Mounting dimensions and outline drawings for wall and floor mounted NEMA 1 cabinets follow. *Floor Mounted GEH-7252 GE Capacitor & Power Quality Products Table 7 NEMA 1 Industrial Style Enclosures Filter Output Cabinet Rating Amps. Part Number...
  • Page 29 INSTALLATION INSTRUCTIONS - continued GEH-7252 GE Capacitor & Power Quality Products Figure 20 Cabinet-002 Figure 21 Cabinet-003 May 2003...
  • Page 30 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 22 Cabinet 004 Figure 23 Cabinet 005 GEH-7252 May 2003...
  • Page 31 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 24 Cabinet-006 Note: For 5% filters rated 320 Amps to 482 Amps a separately mounted input reactor is required. Refer to Figure 16 for mounting dimensions. GEH-7252 May 2003...

  • Page 32: Power Wiring Connection

    GEH-7252 GE Capacitor & Power Quality Products one or more assembles. Refer to Figure 26 for the interconnection diagram. The capacitor assembly should be located in the lowest temperature regions of the enclosure –...

  • Page 33: Input And Output Terminal Specifications

    2 – 0000 2 – 0000 2-0000 000-0000 250-350 MCM 500 MCM 000-0000 250-350 MCM 500 MCM GEH-7252 GE Capacitor & Power Quality Products Table 8 Input Terminals Terminal Torque (in-lbs) May 2003 Output Terminals Wire Range Terminal Torque (AWG) (in-lbs) 22 –...

  • Page 34: Interconnection Diagrams

    GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 25 Panel Mounted Filters 6 – 44 Amps, 480 VAC 60Hz Interconnection Diagram GEH-7252 May 2003...
  • Page 35 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 26 Panel Mounted Filters 52 – 482 Amps 480 VAC 60Hz Interconnection Diagram GEH-7252 May 2003...
  • Page 36 320 - 482 Filters Mounted in General Purpose NEMA 1, 2 & 3R Cabinets 6 – 786 Amps, 480 VAC 60Hz Interconnection Diagram GEH-7252 GE Capacitor & Power Quality Products Table 9 Capacitor Terminals NOTE: Two terminals per phase Wire Range (AWG) Terminal Torque (in lbs) 14 –...
  • Page 37 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 28 Filters Mounted in Industrial Style Cabinets 6 – 482 Amps, 480 VAC 60Hz Interconnection Diagram GEH-7252 May 2003...
  • Page 38 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 29 6 – 14 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnection Diagram GEH-7252 May 2003...
  • Page 39 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 30 21 – 52 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations VIEW Figure 26 for Interconnection Diagram GEH-7252 May 2003...
  • Page 40 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 31 66 – 240 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations TOP VIEW See Figure 26 for Interconnection Diagram GEH-7252 May 2003...
  • Page 41 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 32 320 – 786 Amps, 480 VAC 60Hz General Purpose Cabinet Terminal Locations FRONT VIEW See Figure 26 for Interconnection Diagram GEH-7252 May 2003...
  • Page 42 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 33 6 – 21 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram GEH-7252 May 2003...
  • Page 43 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 34 27 – 44 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram GEH-7252 May 2003...
  • Page 44 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 35 52 – 128 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram GEH-7252 May 2003...
  • Page 45 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 36 165 – 240 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram GEH-7252 May 2003...
  • Page 46 GE Capacitor & Power Quality Products INSTALLATION INSTRUCTIONS - continued Figure 37 320 – 482 Amps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRONT VIEW See Figure 27 for Interconnection Diagram GEH-7252 May 2003...

  • Page 47: Filter Description

    6. FILTER DESCRIPTION The GE Matrix Filter is a low pass filter containing proprietary technology, which makes it particularly useful for harmonic mitigation of adjustable speed drives. Figure 38 shows a block diagram of the filter. Three phase AC power is connected to the input section which...
  • Page 48 GE Capacitor & Power Quality Products FILTER DESCRIPTION - continued Figure 38 480 VAC 60Hz Block Diagram GEH-7252 May 2003...

  • Page 49: Start-Up

    2. After installation, ensure that: All filter ground terminals are connected to ground. Power wiring to the utility, drive and motor is in accordance with the installation and connection instructions in Chapter 5. GEH-7252 GE Capacitor & Power Quality Products WARNING WARNING May 2003...
  • Page 50 INJURY, DEATH AND/OR PROPERTY DAMAGE MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED. DAMAGE TO EQUIPMENT MAY OCCUR IF THE DRIVE STARTUP PROCEDURES ARE NOT OBSERVED. GEH-7252 GE Capacitor & Power Quality Products WARNING WARNING CAUTION May 2003...

  • Page 51: Troubleshooting

    PROBLEM: Possible cause: Solution: Possible cause: Solution: GEH-7252 GE Capacitor & Power Quality Products WARNING HIGH VOLTAGE IS USED IN THE OPERATION OF THIS FILTER. USE EXTREME CAUTION TO AVOID CONTACT WITH HIGH VOLTAGE WHEN OPERATING, INSTALLING OR REPAIRING THIS FILTER.
  • Page 52 Possible cause: Solution: Possible cause: Solution: GEH-7252 GE Capacitor & Power Quality Products Harmonic current distortion exceeds 8% on one or more phases at full load. On filters rated 52 amps and above, the capacitor assembly has not been connected.
  • Page 53 Solution: Possible cause: Solution: GEH-7252 GE Capacitor & Power Quality Products Harmonic current distortion exceeds 5% on one or more phases at full load. Source impedance is less than 1.5%. Add a minimum 1.5% impedance line reactor to the filter input Input source voltage harmonic distortion.

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Matrix filter b series

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