Sharp AR-5316 Service Manual
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Sharp AR-5316 Service Manual

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See also: Operating Manual , Quick Reference Manual
AR-5316
(With optional AR-SP6 installed)
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . . . . . .4-1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . .12-1
[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1
Parts marked with "
" are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
CONTENTS
SHARP CORPORATION
CODE : 00ZAR5316/A1E
DIGITAL COPIER
MODEL
(For North America)
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
AR-5316

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Summary of Contents for Sharp AR-5316

  • Page 1 CODE : 00ZAR5316/A1E DIGITAL COPIER AR-5316 MODEL (For North America) AR-5316 (With optional AR-SP6 installed) CONTENTS [ 1 ] GENERAL ..........1-1 [ 2 ] SPECIFICATIONS .

  • Page 2: Table Of Contents

    CONTENTS [1] GENERAL [10] MAINTENANCE 1. Note for servicing ......1-1 1. Maintenance table......10-1 2.

  • Page 3: General

    Do not install your machine in areas that are: Be sure to allow the required space around the machine for servicing •damp, humid, or very dusty and proper ventilation. 8" (20 cm) 8" 8" (20 cm) (20 cm) AR-5316 GENERAL 1-1...

  • Page 4: Model

    [2] SPECIFICATIONS The table below shows the specifications of this model and the contents of changes from the AR-M160/M205 and AR-5316. Item AR-M160 AR-5316 Paper feed system 1cassette + One automatic feeding paper tray(250sheets) + Multi manual paper feed bypass tray(100sheets) Weight Approx.31.3Kg...

  • Page 5: External Views And Internal Structures

    (when the SPF is installed) (when the SPF is installed) TD cartridge strap TD cartridge lock release lever Roller rotating knob Fusing unit release levers Drum cartridge Drum cartridge handle Fusing unit paper guide AR-5316 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1...

  • Page 6: Operation Section

    INTERRUPT key / indicator Light and Dark keys / indicators PAPER SIZE ENTER key TRAY SELECT key AUTO IMAGE key / indicator Numeric keys # key START key / indicator CLEAR ALL key CLEAR key AR-5316 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2...

  • Page 7: Unpacking And Installation

    For example, if the tray's paper size setting is 8-1/2”x11R, set "Setting Paper Size" to "Letter R". For more information, see "CONFIGURING THE PRINTER DRIVER" in the "Software Setup Guide". AR-5316 UNPACKING AND INSTALLATION 5-1...

  • Page 8: Adjustments

    When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller. <Adjustment specification> Developing doctor gap +0.1 Both ends (20mm from the both ends) : - 0.15 +0.15 C (Center) (150mm from the both ends) : 1.55 - 0.2 AR-5316 ADJUSTMENT 6-1...
  • Page 9 Example: 4/0.1 = 40 = about 40 Mode Specification Note: If the set value is not obtained from the above formula, perform the Grid bias LOW DC - 400±8V fine adjustment. Grid bias HIGH DC - 525±10V AR-5316 ADJUSTMENT 6-2...
  • Page 10 Lead edge 1 ~ 99 edge position 50-1 void: Main cassette AUTO B/0.1 1 - 4mm print start position MAIN Image loss: Multi bypass AUTO 3mm or tray print start less position MULTI Lead edge void TEXT B/0.05 AR-5316 ADJUSTMENT 6-3...
  • Page 11 <Adjustment specification> Mode Set value Specifi- cation range Paper off AUTO Add 1: Single: 1 ~ 99 center 50-10 0.1mm shift Center Selected to R side. ±2.0mm tray ON Reduce 1: 0.1mm shift to L side. AR-5316 ADJUSTMENT 6-4...
  • Page 12 6) Put No. 2/3 mirror base unit on the positioning plate again, push the with the positioning plate, perform the adjustment of 4). projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw. AR-5316 ADJUSTMENT 6-5...

  • Page 13: Rear Side

    Lb: Rear edge black background width If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7). AR-5316 ADJUSTMENT 6-6...
  • Page 14 Note: If the rear side rail is used for the adjustment, the scanning position of the white balance sheet is shifted and "E7-04" may occur only when scanning with the SPF. Therefore it is advisable to use the front side rail for the adjustment. AR-5316 ADJUSTMENT 6-7...
  • Page 15 <Adjustment specification> Mode Specification Set value Set range Original off Single: SIM 50-12 Add 1: 1 ~ 99 center mode Center ±2.0mm (AE lamp 0.1mm shift (OC mode) to R side Reduce 1: 0.1mm shift to L side AR-5316 ADJUSTMENT 6-8...
  • Page 16 3) Slide the lens unit toward the rear side and attach it,then execute SIM. When the lens unit is moved,execute the OC main scanning magnification ratio auto adjustment,SIM 48-1-1,IM48-3 and the PF original off-center adjustment. This adjustment is basically O.K.with IM 63-7. AR-5316 ADJUSTMENT 6-9...

  • Page 17: Simulations

    Paper feed counter display Main scanning magnification ratio adjustment Drum counter display SPF mode sub scanning magnification ratio adjustment CRUM type display in copying P-ROM version display Flash ROM program writing mode Standby mode fusing fan RPM setting AR-5316 SIMULATIONS 7-1...

  • Page 18: Contents Of Simulations

    When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Display lamp Solenoid Main cassette lamp Main cassette paper feed solenoid Manual paper feed lamp Manual paper feed solenoid AR-5316 SIMULATIONS 7-2...
  • Page 19 If the display does not match the destination code saved in the CRUM chip, it is judged as an error. *This simulation is valid only for the models where the CRUM is valid. 7-seg display Meaning (CRUM destination) 7-seg display Meaning (CRUM destination) Not set yet BTA-E BTA-A AL series BTA-B AR-5316(for SEC) BTA-C AR-5316 SIMULATIONS 7-3...
  • Page 20 AE mode lamp & PHOTO mode lamp Small size width: Front AE & TEXT & PHOTO mode lamps Manual paper feed Small size paper must be Letter R (A4R) or smaller. For the special size of tray, use the normal size width. AR-5316 SIMULATIONS 7-4...
  • Page 21 Sum check error (EEPROM section) FLASH ROM write error (Boot section) E2PROM verify error FLASH ROM write error (Program section) E2PROM verify error Sum check error (Loader section) Download data length error Sum check error (Boot section) AR-5316 SIMULATIONS 7-5...
  • Page 22 Code number Pattern 1 by 2 Grid pattern White paper Black background Input disable for 4 ~ 99 Print data are made on A3(11” x 17”) size. (A3(11” x 17”) paper is preferable.) AR-5316 SIMULATIONS 7-6...

  • Page 23: User Programs

    This setting is used to change the copy resolution in AUTO and 1 (300dpi) mode TEXT mode from 600 x 300 dpi to 600 x 600 dpi 2 (600dpi) 300dpi (high-quality mode). Scanning is slower when high-quality mode is used. *1 When the SPF is installed. AR-5316 USER PROGRAMS 8-1...
  • Page 24 5 (Bypass tray) paper tray reverts to the initial settings. Default exposure mode Use this program to set "AUTO", "TEXT", or "PHOTO" as the default 1 (AUTO) exposure mode. AUTO 2 (TEXT) 3 (PHOTO) AR-5316 USER PROGRAMS 8-2...

  • Page 25: Trouble Code List

    IMC PWB-MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect/data abnormality" Check Check connection of the connector/harness between the IMC PWB and the MCU PWB. remedy Check the ROM of the IMC PWB. AR-5316 TROUBLE CODE LIST 9-1...
  • Page 26 When an error value is included in the initial abnormali check information. When the max. toner supply time is 00. When the print hard stop is 00. Misc error When the Misc information is other than "Not used (FFh)." AR-5316 TROUBLE CODE LIST 9-2...
  • Page 27 Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor. AR-5316 TROUBLE CODE LIST 9-3...
  • Page 28 Content EEPROM read/write error (Serial communication error) Detail EEPROM access process error Cause EEPROM abnormality Check Check that the EEPROM is properly set. Use SIM 16 to cancel the trouble. remedy Replace the MCU PWB. AR-5316 TROUBLE CODE LIST 9-4...

  • Page 29: Maintenance

    Cleaning pad Drive Gears section Belts Paper exit Ozone filter section B. Drum cartridge Do not shake or put up the developer cartridge. Otherwise developer may scatter. AR-5316 MAINTENANCE 10-1...

  • Page 30: Disassembly And Assembly

    Paper exit section Optical frame unit Tray paper feed section/Paper transport section Manual multi paper feed section Power section Developing section Process section Others 1. High voltage section Content Transfer charger unit Charger wire A.Transfer charger unit AR-5316 DISASSEMBLY AND ASSEMBLY 11-1...

  • Page 31: Optical Section

    Be sure to put No. 2/3 mirror unit to the positioning plate (A). Assembly: Put the notched surface of wire holder (3) downward, tighten temporarily, and install. Adjustment: Main scanning direction distortion balance adjustment D.Copy lamp AR-5316 DISASSEMBLY AND ASSEMBLY 11-2...
  • Page 32 •When the copy image is shorter than the original, shift to the negative (-) direction. 1 scale of the scribed line corresponds to 0.34% of magnification ratio. If this adjustment is not satisfactory, make a fine adjustment with SIM 48-2. AR-5316 DISASSEMBLY AND ASSEMBLY 11-3...

  • Page 33: Fusing Section

    Separation pawl A.Fusing unit removal D.Heater lamp Assembly: Insert the spring (A) into the hole (B) in the fusing frame. B.Thermostat Assembly: Put the paper guide earth spring (A) under the paper guide (B) before fusing. AR-5316 DISASSEMBLY AND ASSEMBLY 11-4...
  • Page 34 The heater lamp is fixed on the fusing cover with a screw. Slide the fusing cover to the front and remove the screw, then remove the heater lamp. AR-5316 DISASSEMBLY AND ASSEMBLY 11-5...

  • Page 35: Paper Exit Section

    Paper exit unit fusing to the bottom line of the positioning reference (B), Paper exit sensor and tighten the screw firmly. Transport roller Paper exit roller Paper exit interface P.W.B. Grease(JFE552) A.Ozone filter H.Separation pawl B.Cooling fan AR-5316 DISASSEMBLY AND ASSEMBLY 11-6...
  • Page 36 C.Paper exit unit D.Paper exit sensor (A)Exit sensor E.Transport roller AR-5316 DISASSEMBLY AND ASSEMBLY 11-7...

  • Page 37: Mcu

    Note: When replacing the MCU PWB, be sure to restore the original jumper conditions. 6.Optical frame unit Content Optical frame unit G.Paper exit interface P.W.B. A.Optical frame unit Installation: Install the optical unit in the sequence shown above. AR-5316 DISASSEMBLY AND ASSEMBLY 11-8...

  • Page 38: Lsu

    Note: When replacing the LSU, be careful not to touch the dust-shield glass. Adjustment: •Image lead edge position adjustment •Image left edge position adjustment •Paper off-center adjustment •Size of the screwdriver for removing the LSU More than 50mm Less than 120mm AR-5316 DISASSEMBLY AND ASSEMBLY 11-9...
  • Page 39 Assembly: Move down the clutch pawl as shown below, and avoid the clutch and install. E. Paper feed clutch/Paper feed roller (Semi-circular roller) Moricote X56020 Grease G-484 C. Solenoid (paper feed solenoid, resist roller solenoid) AR-5316 DISASSEMBLY AND ASSEMBLY 11-10...

  • Page 40: Manual Multi Paper Feed Section

    Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it. C. Manual feed solenoid Installation: Be careful of the installing direction of the manual transport roller (6) AR-5316 DISASSEMBLY AND ASSEMBLY 11-11...
  • Page 41 D. Manual transport clutch F. Manual paper feed clutch Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it. E.Pressure plate unit AR-5316 DISASSEMBLY AND ASSEMBLY 11-12...

  • Page 42: Power Section

    10.Power section C. High voltage P.W.B. Content Power unit Power fan High voltage P .W.B. Power P.W.B. Power switch A.Power unit D. Power P.W.B. E. Power switch B. Power fan AR-5316 DISASSEMBLY AND ASSEMBLY 11-13...

  • Page 43: Developing Section

          Adjustment: Developing doctor gap adjustment  $  Adjustment: MG roller main pole position adjustment Note: Attach it to fit with the attachment reference when replacing the DV blade. AR-5316 DISASSEMBLY AND ASSEMBLY 11-14...

  • Page 44: Process Section

    Operation P.W.B. Main charger unit Tray interface P .W.B. Cleaning blade Main motor I/F P .W.B. A.Drum unit Paper entry sensor Paper empty sensor Paper feed roller A. Operation P.W.B. B. Main charger unit C.Cleaning blade AR-5316 DISASSEMBLY AND ASSEMBLY 11-15...
  • Page 45 C. Main motor D. I/F P.W.B. B. Tray interface P.W.B. AR-5316 DISASSEMBLY AND ASSEMBLY 11-16...
  • Page 46 G. Paper feed roller When removing the paper feed roller, operate the paper feed clutch with SIM 6-1, and keep the paper feed roller down as shown in the figure above for operation. F. Paper empty sensor AR-5316 DISASSEMBLY AND ASSEMBLY 11-17...

  • Page 47: Flash Rom Version Up Procedure

    6) PC side: Confirm a tree is displayed under the "Special (MCU/IMC2/FAX)" on the maintenance program". (If no tree is displayed, confirm that the USB is connected and select the "Reconnect" (the above 5) again.) AR-5316 FLASH ROM VERSION UP PROCEDURE 12-1...

  • Page 48: Installation Procedure

    Failure in the download concerned may not allow you to conduct the subsequent download procedures. Added care should be taken to avoid having the situation below arise while downloading. •Switching off the main body of AR-5316. •Disconnecting the download cable (USB cable). 9) PC side: * If the above inhibit item occurs during downloading: The download file is specified, download is automatically performed.
  • Page 49 (A word "d" appears on the operation panel to denote the download mode status. ) 2) Connect the machine and the PC with a USB cable. (Be sure to use a USB cable for connection. USB2.0 of the AR-EB7 is not applicable.) AR-5316 FLASH ROM VERSION UP PROCEDURE 12-3...
  • Page 50 Press the Finish button. 6) Press the "Browse" button. Specify the folder which includes the maintenance tool driver (Pegasus.inf) The installation procedure of the joint maintenance program on Windows 2000 is completed with the above operation. AR-5316 FLASH ROM VERSION UP PROCEDURE 12-4...

  • Page 51: Electrical Section

    [13] ELECTRICAL SECTION 1. Block diagram AR-5316 ELECTRICAL SECTION 13-1...

  • Page 52: Actual Wiring Diagram

    3. Actual wiring diagram ACTUAL WIRING DIAGRAM 1/7 35FE-BT-VK-N (WHITE) B7B-PH-K-S (RED) B18B-PHDSS-B (WHITE) B3B-PH-K-SX 24FMN-BTRK-A (WHITE) B3B-PH-K-BK (BLACK) (BLACK) B3B-PH-K-S B6B-PH-K-S (WHITE) (WHITE) 13FE-BT-VK-N (WHITE) 13FE-BT-VK-N IMSA-9610S- (WHITE) (BLACK) AR-5316 ELECTRICAL SECTION 13-2...
  • Page 55 LEAD-FREE SOLDER The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder. Example: <Solder composition code of lead-free solder> Solder composition Solder composition code Solder composition...
  • Page 56 COPYRIGHT 2005 BY SHARP CORPORATION All rights reserved. All rights reserved. All rights reserved. Printed in Japan. Printed in Japan. Printed in Japan. No part of this publication may be reproduced, No part of this publication may be reproduced, No part of this publication may be reproduced,...

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