DeWalt XR Li-Ion DCG412-XE Instruction Manual

18 v cordless cut-off tool

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INSTRUCTION MANUAL
DCG412-XE, DCG422-XE
18 V CORDLESS CUT-OFF TOOL

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Summary of Contents for DeWalt XR Li-Ion DCG412-XE

  • Page 1 INSTRUCTION MANUAL DCG412-XE, DCG422-XE 18 V CORDLESS CUT-OFF TOOL...
  • Page 3: Definitions: Safety Guidelines

    CALL US AT: 1800 444 224 (Aust) or 0800 339 258 (NZ). period. Technical Data Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, DCG412-XE DCG422-XE organisation of work patterns. Voltage 14.4...
  • Page 4: Work Area Safety

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of FUTURE REFERENCE electric shock. WARNING! Read all safety warnings and all instructions Failure to follow 3) PERSONAL SAFETY the warnings and instructions may result in electric shock, fire and/or serious a) Stay alert, watch what you are doing and use common sense when...
  • Page 5: Extension Cords

    Electrical Safety c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, The electric motor has been designed for one voltage range only. Always check that or storing power tools. Such preventive safety measures reduce the risk of the power supply corresponds to the voltage on the rating plate.
  • Page 6: Kickback And Related Warnings

    c) The rated speed of the accessory must be at least equal to the maximum k) Never lay the power tool down until the accessory has come to a complete speed marked on the power tool. Accessories running faster than their rated stop.
  • Page 7: Safety Warnings Specific For Sanding Operations

    a) Maintain a firm grip on the power tool and position your body and arm e) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may to allow you to resist kickback forces.
  • Page 8: Safety Warnings Specific For Polishing Operations

    Safety Warnings Specific for Polishing Operations • Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash a) Do not allow any loose portion of the polishing bonnet or its attachment exposed areas with soap and water.
  • Page 9: Specific Safety Instructions For Lithium Ion (Li-Ion)

    SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion) • Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the • Do not incinerate the battery pack even if it is severely damaged or is battery pack from the charger may ignite the dust or fumes.
  • Page 10 Chargers • These chargers are not intended for any uses other than charging D WALT rechargeable batteries. Any other uses may result in risk of fire, electric shock Your tool uses a D WALT charger. Be sure to read all safety instructions before using or electrocution.
  • Page 11: Charge Indicators

    Charge Indicators 2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the This charger is designed to detect certain problems that can arise. Problems are indicated cooling of the battery pack after use, avoid placing the charger or battery pack in by the red light flashing at a fast rate.
  • Page 12: Storage Recommendations

    Storage Recommendations COMPONENTS (Fig. 2, 9) 1. The best storage place is one that is cool and dry, away from direct sunlight and WARNING: Never modify the power tool or any part of it. Damage or personal excess heat or cold. injury could result.
  • Page 13 Accessories 1. Open the guard latch (K), and align the lugs (L) on the guard with the slots on the gear case (M). This will align the lugs on the guard with the slots on the gear It is important to choose the correct guards, backing pads and flanges to use with case cover.
  • Page 14 Wire Wheels 125 mm (5") Grinding Wheels Type 27 guard* Type 27 guard* Type 27 guard* Type 27 guard* unthreaded backing flange 3" wire cup brush Type 27 hubbed wheel 4" wire wheel Type 27 depressed center wheel threaded clamp nut * NOTE: A Type 27 guard is available at extra cost from your local dealer or authorised service centre.
  • Page 15 Sanding Discs 125 mm (5") Sanding Flap Discs 125 mm (5") Cutting Wheels rubber backing pad Type 1 guard Type 1 guard Type 27 guard* Type 27 guard* unthreaded backing flange unthreaded backing flange sanding disc unthreaded backing flange hubbed sanding flap disc threaded clamp nut abrasive cutting wheel diamond cutting wheel...
  • Page 16: Operation

    OPERATION NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product WARNING: To reduce the risk of serious personal injury, turn tool off and components, temperature and end-user application.
  • Page 17 SPINDLE LOCK BUTTON (FIG. 2) MOUNTING NON-HUBBED WHEELS (FIG. 9) The spindle lock button (C) is provided to prevent the spindle from rotating when WARNING: To reduce the risk of serious personal FIG. 9 installing or removing wheels. Operate the spindle lock button only when the tool is injury, turn tool off and remove the battery pack turned off, the battery is removed, and the wheel has come to a complete stop.
  • Page 18 5. To remove the wheel, depress the spindle lock button and loosen the threaded 2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Grinding rate is greatest when the tool operates at high speed. clamp nut with a wrench.
  • Page 19 3. Maintain a 5° to 15° angle between the tool and WARNING: Proper guard must be reinstalled for grinding wheel, cutting wheel, FIG. 15 work surface. The san ding disc should contact sanding flap disc, wire brush or wire wheel applications after sanding applications are approximately 25.4 mm (1") of work surface complete.
  • Page 20: Environmental Safety

    ENVIRONMENTAL SAFETY 1. Thread the wheel on the spindle by hand. 1. Paint should be removed in such a manner as to minimize the amount of dust 2. Depress spindle lock button and use a wrench on the hub of the wire wheel or generated.
  • Page 21 NOTICE: To reduce the risk of damage to the tool, do not tighten adjusting screw WARNING: A closed, two-sided cutting wheel guard is included with this tool and with clamp lever in open position. Undetectable damage to guard or mounting hub is re quired when using cutting wheels.
  • Page 22: Maintenance

    MAINTENANCE ACCESSORIES WARNING: To reduce the risk of serious personal injury, turn tool off and WARNING: Since accessories, other than those offered by D WALT, have not been remove the battery pack before making any adjustments or removing/installing tested with this product, use of such accessories with this tool could be hazardous. attachments or accessories.
  • Page 24 82 Taryn Drive, Epping, VIC 3076 Australia • 1800 444 224 (Aust) or 0800 339 258 (NZ) www.dewalt.com.au • www.dewalt.co.nz (JUN13) Part No. N313599 DCG412-XE, DCG422-XE Copyright © 2013 D WALT The following are trademarks for one or more D WALT power tools: the yellow and black color scheme;...

This manual is also suitable for:

Xr li-ion dcg422-xe

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