ORDER NO. MD0512470C1 CD Stereo System SA-AK240P SA-AK240PC Colour (S)... Silver Type Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual (Order No. MD0509368C0) for this mechanism. Specifications n AMPLIFIER SECTION Music Port input jack...
SA-AK240P / SA-AK240PC (2) CD-R/RW (CD-DA, MP3, WMA formatted disc) Power consumption 100 W (3) MP3/WMA Power consumption in standby 0.28 W mode Bit rate Dimensions (W x H x D) 250 x 330 x 343 mm MP3, WMA 32 kbps to 320 kbps (9-27/32”...
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SA-AK240P / SA-AK240PC 17 Schematic Diagram 18.5. (E) Power P.C.B. 17.1. Notes of Schematic Diagrams 18.6. (F) Deck P.C.B. & (G) Deck Mechanism P.C.B. 17.2. (A) CD Servo Circuit 19 Illustration of ICs, Transistors and Diodes 17.3. (B) Main (Tuner) Circuit 20 Terminal Function of IC's 17.4.
SA-AK240P / SA-AK240PC 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly installed.
SA-AK240P / SA-AK240PC 1.2. Caution for fuse replacement 1.3. Before repair and adjustment Disconnect AC power, discharge Power Capacitors C5101, C5104, C5171, C5172, C5920, C5940 and C5950 through a 10Ω, 5W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
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SA-AK240P / SA-AK240PC Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to...
SA-AK240P / SA-AK240PC 3 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of clothes or our human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK240P / SA-AK240PC 4 Precaution of laser diode CAUTION: This unit utilizes a class 1 laser diode in the optical pickup unit . Invisible laser radiation is emitted from the optical pickup lens. Wavelength: 780nm When the unit is turned on: 1.
SA-AK240P / SA-AK240PC 5 Handling the Lead-free Solder 5.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron.
SA-AK240P / SA-AK240PC 6 New Features 6.1. CRS1 Mechanism Overview 6.1.1. General Feature · This is a five disc changer mechanism for CD/DVD. The outline figure is shown below.
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SA-AK240P / SA-AK240PC · The mechanism has "CHANGE WHILE PLAY" function. It open other trays for disc exchanging while one tray is at PLAY position performing recording or reproducing. · The mechanism can quickly change all trays with "CHANGE ALL" function. All trays can be move to OPEN position with one operation.
SA-AK240P / SA-AK240PC Note: * represent tray number (from 1 ~ 5) 6.1.4. New CD Mechanism (CRS1) Note: This service manual does not contain the following information for the mention CD Mechanism drive: · Schematic Diagram, Block Diagram and P.C.B. layout of CD Loading P.C.B.
SA-AK240P / SA-AK240PC 9 Self diagnosis and special mode setting This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode. 9.1. Special Mode Table Item FL Display Key Operation Mode Name Description Front Key Self -Diagnostic...
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SA-AK240P / SA-AK240PC Item FL Display Key Operation Mode Name Description Front Key FL Display Test To check In doctor mode: segments display (All 1. Press [PROGRAM] button on remote segments will light up and control. LED will blink at 0.5...
SA-AK240P / SA-AK240PC 9.2. Error code Table Self-Diagnosis Function (refer Section 9.1) provides information on any problems occuring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is...
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SA-AK240P / SA-AK240PC The error code is automatically display after entering into self-diagnostic mode. Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Mode SW, plunger For deck mechanism unit (For deck 1/2). and capstan motor Press [...
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SA-AK240P / SA-AK240PC Error Code Diagnosis Contents Description of error Automatic FL Display Remarks ITOP UD assembly Rack does For CD changer unit (CRS1). move to front direction. Press [SINGLE CHANGE] on main unit This lead to UD base for next error.
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SA-AK240P / SA-AK240PC Error Code Diagnosis Contents Description of error Automatic FL Display Remarks F2NG Fail - safe mode. (For When the tray close For CD changer unit (CRS1). open/close tray operation is performed, Press [SINGLE CHANGE] on main unit unit(s)) it fails to close.
SA-AK240P / SA-AK240PC 10 Assembling and Disassembling 10.1. Caution Special Note: This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly & assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the original service manual for the CD changer unit.
SA-AK240P / SA-AK240PC 10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart as below.
SA-AK240P / SA-AK240PC 10.4. Disassembly of Top Cabinet Step 1 Remove 3 screws at each side and 5 screws at rear panel. Step 2 Lift up both sides of the top cabinet, push the top cabinet towards the rear to remove the top cabinet.
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SA-AK240P / SA-AK240PC Step 3 Release the claws on both ends. Step 5 Remove 2 screws. Step 6 Remove the Mecha Chassis. Note: For disassembly & assembly of traverse unit, please refer to section 10.14 of this service manual.Please refer to original Service Manual for the Disassembly and Assembly of the CD Changer Unit (CRS1).
SA-AK240P / SA-AK240PC 10.7. Disassembly of Main P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
SA-AK240P / SA-AK240PC 10.9. Disassembly of Power P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
SA-AK240P / SA-AK240PC 10.10. Disassembly of Front Panel Unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit Step 1 Disconnect connectors (CN2803, CN2806, CN2951, Step 3 Release 2 claws outwards.
SA-AK240P / SA-AK240PC 10.11. Disassembly for Panel P.C.B. · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
SA-AK240P / SA-AK240PC 10.12. Disassembly of Deck mechanism unit · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
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SA-AK240P / SA-AK240PC Step 3: Remove the traverse unit as arrow shown. · Assembly of Traverse Unit Step 1: Press and hold the plunger lever and rotate the gear as arrows shown until it stop. Step 1: Turn over the unit and install the traverse unit.
SA-AK240P / SA-AK240PC Step 2: Push the traverse slide plate as arrow shown to lock the traverse unit. 10.15. Disassembly of optical pickup unit (CD mechanism) · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet ·...
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SA-AK240P / SA-AK240PC Step 8 Remove the catch of the drive rack, and take out the drive rack. Step 4 Remove the traverse deck. Note: As floating springs (4 pieces) come off at the same time, be careful not to lose them.
SA-AK240P / SA-AK240PC 10.16. Disassembly of Deck Mechanism · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet · Follow the (Step 1) - (Step 4) of Item 10.6 - Disassembly of CD Changer Unit ·...
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SA-AK240P / SA-AK240PC Step 1 Release the catch, and then remove the pinch roller (F). Step 2 Release 2 claws and detach the head block connector. Step 3 Remove 2 screws. Step 4 Remove head block. 10.16.2. Disassembly of capstan motor ass’y, capstan belt A, capstan belt B and winding belt Step 1 Detach the head block connector (Deck P.C.B.).
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SA-AK240P / SA-AK240PC Step 7 Put the capstan belt A temporarily as shown below. Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F.
SA-AK240P / SA-AK240PC Step 10 Install 3 screws. Step 11 Put the capstan belt B as shown below. Step 12 Put the capstan belt A on the motor ass’y pulley. 10.17. Replacement for cassette lid · Follow the (Step 1) - (Step 2) of Item 10.4 - Disassembly of Top Cabinet Step 1 Lift up the lever upward, open the cassette deck.
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SA-AK240P / SA-AK240PC Step 2 Push the lever upward and open the cassette lid. Remove the cassette tape.
SA-AK240P / SA-AK240PC 11 Service Fixture and Tools Service Tools Extension FFC (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins) (B) Panel P.C.B. - Deck Mechanism P.C.B. REEX0484 (10 Pins) 12 Service Positions Note: For description of the disassembly procedures, see the Section 10.
SA-AK240P / SA-AK240PC 13 Measurements and Adjustments 13.1. Cassette Deck Section 13.1.2. Bias Voltage Check · Measurement Condition 1. Set the unit “AUX” position. − − − − Reverse-mode selector switch: 2. Insert the Normal blank tape (QZZCRA) into DECK 2 and −...
SA-AK240P / SA-AK240PC 13.2. Tuner Section This section include details on the alignment of AM-IF and AM RF adjustment. 13.2.1. AM-IF Alignment 1. Set up the equipments as shown in Fig. 5. 2. Select [TUNER] mode on selector and set to [AM] mode.
SA-AK240P / SA-AK240PC 14 Voltage and Waveform Chart Note: Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
SA-AK240P / SA-AK240PC 15 Wiring Connection Diagram FM ANT AM ANT H5104/ W5104 JK2601 CN5103 To Fan CN2810 TUNER PACK P.C.B POWER P.C.B MAIN P.C.B SOLDER SIDE TUNER PACK CN2801 SOLDER SIDE CN5102 BLACK CN2809 MOTOR CN2808 CN2805 CN2806 CN2803 CN2951 30 .
SA-AK240P / SA-AK240PC 17 Schematic Diagram (All schematic diagrams may be modified at any time with the Caution ! development of the new technology) 17.1. Notes of Schematic Diagrams S951 : MODE Switch S952 : HALF Switch S971 : MODE Switch...
SA-AK240P / SA-AK240PC 17.3. (B) Main (Tuner) Circuit SCHEMATIC DIAGRAM - 2 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM/AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE MAIN(TUNER) CIRCUIT...
SA-AK240P / SA-AK240PC 17.4. (B) Main Circuit SCHEMATIC DIAGRAM - 3 : +B SIGNAL : FM/AM SIGNAL LINE : TAPE RECORD SIGNAL LINE : CD SIGNAL LINE MAIN CIRCUIT : -B SIGNAL : MAIN SIGNAL LINE : TAPE PLAYBACK SIGNAL LINE...
SA-AK240P / SA-AK240PC 17.5. (C) Panel Circuit SCHEMATIC DIAGRAM - 4 TRANSFORMER CIRCUIT (CN5951) PANEL CIRCUIT ON SCHEMATIC DIAGRAM-5 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE H6555/W6555 1 2 3 4 5 6 GND2 GND3...
SA-AK240P / SA-AK240PC 17.7. (E) Power Circuit SCHEMATIC DIAGRAM - 6 POWER CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE SA-AK240P/PC POWER CIRCUIT IC5301 IC5301 C1BA00000407 2-CH DIGITAL AMP Q5154 2SB0709AHL R5154 PCONT SWITCH R5153...
SA-AK240P / SA-AK240PC 20 Terminal Function of IC's 20.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal Processor/Digital filter and D/A Converter Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 IREF Reference I/P DRAM address signal O/P 9...
SA-AK240P / SA-AK240PC 20.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action output...
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SA-AK240P / SA-AK240PC Pin No. Mark Function OPEN_SW Open_Sw for CRS1 CHG_CW CRS1 motor CW CHG_CCW CRS1 motor CCW ST_SW Stock_Sw for CRS1 PLAY_SW Play_Sw for CRS1 CHG_PLR Plunger for CRS1 BOTTOM_SW Bottom_SW for CRS1 UP_SENSOR UD-Sensor for CRS1 DECK2...
SA-AK240P / SA-AK240PC 22 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used.
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks RXL0126 WINDING ARM ASS’Y Q2317 B1ABGC000005 TRANSISTOR RXQ0412-3 HEAD PANEL ASS’Y Q2341 B1ABGC000005 TRANSISTOR 133-1 RMB0405-1 FR ROD SPRING...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D5102 B0BA02600018 DIODE CN971 K1MN10B00104 10P FFC CONNECTOR D5103 B0BA3R900006 DIODE CN1001 K1MN14B00058 14P FFC CONNECTOR D5104 B0BA01100004 DIODE...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R1009 D0GB183JA007 18K 1/16W EYF52BCY FUSE CLIP R1010 D0GB183JA007 18K 1/16W EYF52BCY FUSE CLIP R1011 ERJ3GEYJ822V 8.2K 1/16W R1012 D0GB472JA041 4.7K 1/16W...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2251 ERJ3GEY0R00V 0 1/16W R2604 ERJ3GEYJ102V 1K 1/16W R2271 D0GB153JA007 15K 1/16W R2605 D0GB471JA041 470 1/16W R2273 D0GB472JA041 4.7K 1/16W...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2848 D0GB101JA007 100 1/16W R2966 D0GB472JA041 4.7K 1/16W R2849 ERJ3GEYJ102V 1K 1/16W R5101 ERJ3GEYJ103V 10K 1/16W R2851 D0GB473JA041 47K 1/16W...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R6107 D0GB472JA041 4.7K 1/16W W2518 ERJ3GEY0R00V CHIP JUMPER R6108 ERJ3GEYJ682V 6.8K 1/16W W2520 ERJ3GEY0R00V CHIP JUMPER R6109 ERJ3GEYJ103V 10K 1/16W...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks W7016 ERJ3GEY0R00V CHIP JUMPER C2114 ERJ3GEY0R00V 0 1/16W W7017 ERJ3GEY0R00V CHIP JUMPER C2121 F1H1H332A013 3300P 50V W7018 ERJ3GEY0R00V CHIP JUMPER...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C2444 ECJ1VB1A474K 0.47 10V C2901 F1H1C104A041 0.1 16V C2509 ECA1CAK330XB 33 16V C2903 F1H1H103A219 0.01 50V C2511 ECEA1HKN2R2B 2.2 50V...
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SA-AK240P / SA-AK240PC Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C5328 ECJ1VB1H104K 0.1 50V C7244 ECJ1VB1C153K 0.015 16V C5329 ERJ3GEY0R00V 0 1/16W C7253 ECJ1VB1H471K 470P 50V C5330 F1H2A221A009 220P 100V...