Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha 2012 TMAX XP500A Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator cover
TIP
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
• Generator rotor nut "1"
• Spacer "2"
TIP
• While holding the generator rotor "3" with the
sheave holder "4", loosen the generator rotor
nut.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
3. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
• Woodruff key
GENERATOR AND STARTER CLUTCH
TIP
Make sure the flywheel puller is centered over
the generator rotor.
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Starter clutch bolts "1"
• Starter clutch
TIP
• While holding the generator rotor "2" with the
sheave holder "3", remove the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers "1"
Damage/wear → Replace.
5-53
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A