Toro Workman 3300–D Operator's Manual
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Toro Workman 3300–D Operator's Manual

Toro Workman 3300–D Operator's Manual

Liquid cooled diesel utility vehicle
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Form No. 3351–474 Rev C
)
Workman
3300–D & 4300–D
Liquid Cooled Diesel Utility Vehicle
Model No. 07362—Serial No. 240000001 and Up
Model No. 07362TC—Serial No. 240000001 and Up
Model No. 07364—Serial No. 240000001 and Up
Model No. 07364TC—Serial No. 240000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro Workman 3300–D

  • Page 1 Form No. 3351–474 Rev C Workman 3300–D & 4300–D Liquid Cooled Diesel Utility Vehicle Model No. 07362—Serial No. 240000001 and Up Model No. 07362TC—Serial No. 240000001 and Up Model No. 07364—Serial No. 240000001 and Up Model No. 07364TC—Serial No. 240000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    ....Check Cooling System ..... . W 2004 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved...

  • Page 3: Introduction

    Whenever you need service, genuine Toro parts, or • ANSI/UL 558; Internal Combustion Engine Powered additional information, contact an Authorized Toro Industrial Trucks Distributor or Toro Customer Service and have the model ADDRESS: and serial numbers of your product ready. These numbers American National Standards Institute, Inc.

  • Page 4: Safe Operating Practices

    Keep model and serial number to: The Toro Company, 8111 nozzle in contact with container while filling. Remove Lyndale Avenue South, Minneapolis, Minnesota 55420.

  • Page 5: While Operating

    • Check the safety interlock system daily for proper – When loading bed, distribute load evenly. Use extra operation. If a switch should malfunction, replace the caution if the load exceeds the dimensions of the switch before operating machine. After every two years, vehicle/bed.

  • Page 6: Maintenance

    • Make sure all hydraulic line connectors are tight, and all hydraulic hoses and lines are in good condition before • This vehicle should not be modified without the TORO applying pressure to the system. Company’s authorization. Direct any inquiries to The TORO Company, Commercial Division, Vehicle •...

  • Page 7: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the 2. Crushing hazard—install the Operator’s Manual. cylinder lock.
  • Page 8 105-4215 93-9850 1. Warning—avoid pinch points. 1. Do not repair or revise—read the Operator’s Manual. 93-9862 93-9449 1. Entanglement hazard, shaft—stay away from moving parts. 1. Read the Operator’s 3. Add grease (9 grease Manual. points). 2. Grease every 100 hours. 106-2352 1.
  • Page 9 106-2353 106-2355 1. Electrical power 1. Slow to fast 2. Transmission—third high; no fast speed 106-2377 1. Locked 6. Power take-off (PTO) 9. Entanglement hazard, 11. Extend hydraulics shaft—keep bystanders a 2. Differential lock 7. Disengage 12. Transmission—high speed safe distance from the 3.
  • Page 10 106-2383 1. Warning—read the Operator’s Manual. 2. Fire hazard—stop the engine before fueling. 3. Tipping hazard—do not drive the vehicle across or up a slope greater than 12 degrees, slow down and turn gradually, do not exceed 16 mph (26 kmh), and drive slowly over rough terrain or when carrying a full or heavy load. 4.
  • Page 11 106-7896 For models 07362 & 07362 TC 1. The maximum load is 953 kg, the vehicle weight is 861 kg, and the maximum gross vehicle weight is 1814 kg. 93-9899 1. Crushing hazard—install the cylinder lock. 106-7898 For models 07364 & 07364 TC 1.
  • Page 12 106-2384...

  • Page 13: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications 4 wheel step through, out front operator style, two person vehicle. Certified to meet Type SAE J2258. Daihatsu three cylinder, liquid cooled, counterbalanced, diesel engine. Rated at 26.5 hp, governed to a maximum speed of 3650 rpm by a mechanical governor. 58 Engine cu.

  • Page 14: Dimensions

    Lights Twin halogen headlights and single taillight. Rear stop light. Tow Hitch Hitch has hole for ball or pin. Clutch pedal must be depressed to start engine or disengage PTO, if so equipped. Interlocks On models 07362TC and 07364TC only, engine will not crank when hydraulic lift lever is locked in the forward position.

  • Page 15: Setup

    Mount ROPS (Rollover Protection System) Locknuts 1/2–13 Operator’s Manual (vehicle) Read before operating the machine. Parts Catalog Registration Card Fill out and return to Toro. Note: Determine the left and right side of the machine from the normal operating position.

  • Page 16: Install Rear Fenders

    Install Rear Fenders Install Wheels 1. Loosen the locknuts and capscrews securing tail light 1. Remove lug nuts securing wheels to wheel brackets. brackets to right and left frame brackets (Fig. 1). Retain lug nuts. 2. Pivot tail light brackets rearward and tighten capscrews 2.

  • Page 17: Install Front Fenders

    Install Front Fenders 2. Secure each side of ROPS to mounting brackets with (2) 1/2–13 x 3” lg. capscrews and locknuts. 1. Align the five fender mounting holes with the holes in each side of body (Fig. 5). Activate and Charge Battery 2.

  • Page 18: Full Bed Removal

    2. Remove capscrew, washers and locknut securing battery Warning hold down to battery base. Remove hold down and slide battery out of battery base. Incorrect battery cable routing could damage the 3. Remove filler caps from battery and slowly fill each machine and cables causing sparks.

  • Page 19: Re-Install Full Bed

    5. Lift bed off vehicle. Caution The full bed weighs approximately 325 pounds, so do not try to install or remove it by yourself. Use an overhead hoist or get the help of two or three other people. 6. Store cylinders in storage clips. Engage hydraulic lift lock lever on vehicle to prevent accidental extension of lift cylinders.

  • Page 20: Before Operating

    Before Operating Caution Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod.

  • Page 21: Fill Fuel Tank

    Fill Fuel Tank Check Cooling System Fuel tank capacity is approximately 7 gallons. Capacity of cooling system is approximately 4 qts. The engine runs on No. 2–D or 1–D automotive type diesel The cooling system is filled with a 50/50 solution of water fuel with a minimum cetane rating of 40.

  • Page 22: Check Transaxle / Hydraulic Fluid

    Check Transaxle / Hydraulic Fluid The transaxle reservoir is filled with Dexron IIl ATF. Check level before engine is first started and every 8 hours or daily, thereafter. Capacity of system is 7.5 qt. 1. Position the vehicle on a level surface. 2.

  • Page 23: Check Brake Fluid

    Check Brake Fluid Check Fan Belt Tension The brake fluid reservoir is shipped from the factory filled Check all belts for wear, cracking or improper tension. with “DOT 3” brake fluid. Check level before engine is Check tension by depressing belt at mid span of fan and first started and every 8 hours or daily, thereafter.

  • Page 24: Operation

    Operation Brake Pedal The brake pedal (Fig. 21) is used to apply service brakes to stop or slow vehicle. Note: Determine the left and right side of the machine from the normal operating position. Caution Controls Worn or misadjusted brakes may result in personal injury.

  • Page 25: Parking Brake

    High–Low Range Shifter Caution Adds three additional speeds for precise speed control (Fig. 22). Turning with the differential lock on can result in • Vehicle must be completely stopped before shifting loss of vehicle control. Do not operate with between High and Low range. differential lock on when making sharp turns or at high speeds.

  • Page 26: Ignition Switch

    ON, stop vehicle, turn off engine and check oil level. If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off immediately and contact your local TORO distributor for assistance. To check operation of warning lights: 1.

  • Page 27: Pre-Starting Checks

    20 seconds, turn key to OFF position, recheck • Check all fluid levels and add the appropriate amount of controls and procedures, wait 10 additional seconds and Toro specified fluids, if any are found to be low. repeat starter operation. • Check brake pedal operation.

  • Page 28: Driving Vehicle

    Driving Vehicle Stopping Engine 1. Release parking brake. To stop engine, rotate ignition key to OFF and engage parking brake. Remove key from switch to prevent 2. Fully depress clutch pedal. accidental starting. 3. Move gear shift lever to 1st gear. New Vehicle Break–in 4.

  • Page 29: Operating Characteristics

    3. If engine cranks or starts, there is a malfunction in the operating any vehicle, take it easy as you begin. Be sure interlock system that must be repaired before operating you know how to stop quickly in an emergency. If you need vehicle.

  • Page 30: Speed

    When using heavy attachments (more than 1000 pounds), The TORO WORKMAN is equipped with a roll bar, hip such as sprayers, top dressers, or spreaders, etc., operating restraints, seat belts and hand hold. The ROPS system...

  • Page 31: Hills

    Loading And Dumping or death will be reduced if the operator is using the ROPS system and seat belts and is following the instructions provided. The weight and position of the cargo and passenger can change the vehicle center of gravity and vehicle handling. To avoid loss of control resulting in personal injury, follow Hills these guidelines.

  • Page 32: Using The Differential Lock

    In case of emergency, the vehicle can be towed for a short lock can be enough to get you into dangerous distance. However, Toro does not recommend this as a situations such as climbing slopes that are too standard procedure.

  • Page 33: Trailer Towing

    Quick coupler ”B” to flow back depending on your application. Contact your Authorized into the valve and then out to the reservoir. This is a TORO Distributor for details. momentary position and when the lever is released it spring returns to the center off position.
  • Page 34 Important If used with a hydraulic cylinder, holding Caution the control lever in the lower position causes the oil flow to go over a relief valve which can damage the hydraulic system. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage.
  • Page 35 Hydraulic Control Trouble Shooting: • Difficulty in connecting or disconnecting quick couplers. • Pressure not relieved (Quick coupler under pressure). • Power steering hard. • Hydraulic oil level low. • Hydraulic oil hot. • Pump not operating. • Hydraulic leaks. •...

  • Page 36: Maintenance

    Maintenance Note: Determine the left and right side of the machine from the normal operating position. Service Interval Chart Greasing Bearings And Bushings The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 100 hours of operation.
  • Page 37 Figure 36 Figure 33 Figure 37 Figure 34 Figure 35...

  • Page 38: Recommended Maintenance Schedule

    Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Check cable adjustments • Torque wheel lug nuts After first 10 hours • Check alternator and fan belts • Replace transaxle filter • Replace the engine oil and filter. After first 50 hours •...

  • Page 39: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check service and park brake operation. Check the fuel level. Check the accelerator operation Check the clutch and shifter operation Check the engine oil level.

  • Page 40: Heavy Duty Operation

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Heavy Duty Operation Warning Important If the vehicle is subjected to any of the conditions listed below, maintenance should be performed Before servicing or making adjustments to the twice as frequently:...

  • Page 41: Jacking Vehicle

    3. Push bed support onto cylinder rod, making sure 2. Do not work under vehicle without jack stands support end tabs rest on end of cylinder barrel and on supporting it. The vehicle could slip off jack, injuring cylinder rod end (Fig. 39). any one beneath it.

  • Page 42: Servicing Air Cleaner

    Servicing Air Cleaner 2. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug. 1. Pull latch outward and rotate air cleaner cover counter–clockwise. Separate cover from body. Clean inside of air cleaner cover. Î...

  • Page 43: Bleeding Air From Injectors

    3. Slowly depress accelerator pedal to full FAST position. 4. Turn key in key switch to START position and watch fuel flow around connector. Turn key to OFF position when solid flow is observed. 5. Tighten pipe connector securely. 6. Repeat steps 1-4 on No. 2 and 3 nozzles. Removing Debris From Engine Cooling System Remove debris from engine area and radiator daily, clean...

  • Page 44: Adjusting Belts

    6. Remove coolant drain plug from engine and allow Caution coolant to flow into drain pan. When coolant stops, install drain plug. If the engine has been running, the pressurized, 7. Slowly fill radiator with a 50/50 mixture of water and hot coolant can escape and cause burns.

  • Page 45: Cylinder Head Bolts

    • Using a bar, rotate alternator until proper belt 2. Adjust ball joint on accelerator cable (Fig. 52) to allow tension is attained, then tighten mounting bolts. .100”–.250” of clearance between accelerator pedal arm and top of diamond tread floor plate (Fig. 53), when a 25 lb.

  • Page 46: Replacing Hydraulic Filter

    Replacing Hydraulic Filter Initially, replace the hydraulic filter after 10 operating hours, thereafter, replace filter every 800 hours. Use the Toro replacement filter (Part No. 54–0110). Important Use of any other filter may void the warranty on some components.

  • Page 47: Cleaning Hydraulic Strainer

    Cleaning Hydraulic Strainer Adjusting Brake Pedal Clean hydraulic strainer every 800 hours. Check adjustment every 200 hours. Front hood can be removed to ease adjustment. 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from ignition 1.

  • Page 48: Adjusting Clutch Pedal

    Adjusting Clutch Pedal Check adjustment every 200 hours. Note: The clutch pedal cable can be adjusted at the bell housing or at the clutch pedal pivot. Front hood can be removed to ease access to pedal pivot. Bell Housing Method 1.

  • Page 49: Adjusting Parking Brake

    Adjusting Parking Brake Adjusting Shift Cables Check adjustment every 200 hours. Check adjustment every 200 hours. 1. Remove rubber grip from parking brake lever (Fig. 63) 1. Move shift lever to Neutral position. 2. Remove clevis pins securing shift cables to transaxle shift arms.

  • Page 50: Inspect Brakes

    2. Loosen jam nuts securing differential lock cable to Front of Vehicle bracket on transaxle. .25 $ .12“ Greater than rear of tire Center–to–center Distance Figure 67 2. To adjust loosen jam nuts at both ends of tie rod. .035” + .025” Figure 66 1.
  • Page 51 • If engine will not crank, the load and box (attachment) must be removed to service engine or transaxle. Jumping Hydraulic System Caution Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed.

  • Page 52: Fuses

    Fuses Jump Starting Vehicle The fuses for the machine’s electrical system are located Warning under the center of the dash panel. Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: •...

  • Page 53: Battery Storage

    Battery Storage Danger If the machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf or Battery electrolyte contains sulfuric acid which is a on the machine. Leave the cables disconnected if stored on deadly poison and causes severe burns.

  • Page 54: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 55: Electrical Schematic

    Electrical Schematic...

  • Page 56: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

Workman 4300–d0736207362tc07364tc07364

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