Related Manuals for Toro 07213TC
Summary of Contents for Toro 07213TC
- Page 1 Form No. 3326-224 ® Workman ® 3300-D & 4300-D Liquid-Cooled Diesel Utility Vehicle Model No. 07213TC—Serial No. 220000001 and Up Model No. 07217TC—Serial No. 220000001 and Up Operator’s Manual English (GI)
-
Page 2: Foreword
Diesel engine exhaust and some of its constituents replacement parts, the distributor also has optional are known to the State of California to cause cancer, equipment for the complete line of TORO turf care birth defects, or other reproductive harm. equipment. Keep your TORO all-TORO. Buy genuine... -
Page 3: Table Of Contents
Table of Contents Foreword Maintenance Table of Contents Quick Reference Chart Safety Instructions Fluid Specifications/Change Intervals Sound Pressure Level Lubrication Vibration Level Using Bed Safety Support Safety and Instruction Decals Jacking the Vehicle Specifications General Air Cleaner Maintenance Practices Set-Up Instructions Servicing the Air Cleaner Install Rear Fenders Changing Engine Oil and Filter... -
Page 4: Safety Instructions
A. Use an approved fuel container. The Toro Company 8111 Lyndale Avenue South, B. Do not remove cap from fuel tank when Bloomington, Minnesota 55420-1196. engine is hot or running. -
Page 5: While Operating
C. Do not smoke while handling fuel. maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas D. Fill fuel tank outdoors and to about one inch or other hazards. below top of tank (bottom of filler neck). Do not overfill. - Page 6 Maximum engine speed is 3650 rpm. To stop. assure safety and accuracy, have an Authorized D. Set parking brake. TORO Distributor check maximum engine speed with a tachometer. E. Remove key from ignition. Block wheels if machine is on an incline.
-
Page 7: Sound Pressure Level
Sound Pressure Level This unit has an equivalent continuous A-weighted sound pressure at the operator ear of 84 dB(A), based on measurements of identical machines per Directive 98/37/EC and amendments. Vibration Level Hand Arm This unit does not exceed a vibration level of 2.5 m/s at the hands based on measurements of identical machines per ISO 5349 procedures. -
Page 8: Safety And Instruction Decals
Safety and Instruction Decals SAFETY ALERT SYMBOL GENERAL HAZARD SAFETY CRUSHING OF WHOLE BODY, CRUSHING OF TOES OR FOOT, CRUSHING OF FINGERS OR HAND, CUTTING OF FINGERS OR HAND CUTTING OF FOOT ALERT APPLIED FROM ABOVE FORCE APPLIED FROM ABOVE FORCE APPLIED FROM SIDE STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM DRAINING... - Page 9 THROWN OR FLYING OBJECTS, SEVERING OF FINGERS OR RIDING ON THIS MACHINE IS SHUT OFF ENGINE & REMOVE FACE EXPOSURE HAND, ENGINE FAN ALLOWED ONLY ON A PASS- KEY BEFORE PERFORMING ENGER SEAT & ONLY IF THE MAINTENANCE OR REPAIR WORK DRIVER'S VIEW IS NOT HINDERED MACHINE TIPPING USE CAUTION ON STEEP HILLS MACHINE TIPPING...
-
Page 10: Specifications
shock absorbers. Specifications Power assist, 3-position tilt steering Steering System: wheel, 3- ⁄ turns lock-to-lock. 17.5 to 1 ratio, 35cm 4-wheel step through, out front operator style, Type: (14”) diameter steering wheel. two-person vehicle. Certified to meet ANSI Specifications B56.8a-1994. Front tires: 20”... - Page 11 Forward Speeds w/23” Rear Tires High range: 12/18.5/31.9 kmh .(6/11.5/19.8 mph) Low range: 4.7/7.2/12.4 kmh (2.9/4.5/7.7 mph) Reverse Speeds w/24”Tires High range: 11.6 kmh (7.2 mph) Low range: 4.5 kmh (2.8 mph) General Specifications (approx.) Base Weight: Dry w/o flatbed 522.5 kg (1400lbs) (2wd);...
-
Page 12: Set-Up Instructions
Phillips Screw 10-24 Install front fenders Washer Locknut 10-24 Roll-Over Protection System Capscrew ⁄ -13 x 3” lg. Mount Roll-Over Protection System Locknuts ⁄ Operator’s Manual (Vehicle) Read before operating machine. Parts Catalog Registration Card Fill out and return to Toro... -
Page 13: Install Rear Fenders
bracket, rear of fender and tail light plate together Install Rear Fenders (Fig. 1–2) with (2) capscrews, washers and nuts, previously removed. Loosen the locknuts and capscrews securing tail light plates to right and left frame brackets. On right side, secure rear of fender to tail light plate with (2) ⁄... -
Page 14: Install Front Fenders
system to mounting brackets with (2) ⁄ -13 x 3” Secure steering wheel to shaft with jam nut and tighten it to 14–20 Nm (10–15 ft lb.). lg. capscrews and locknuts. Install cap to steering wheel. Figure 4 1. Steering Wheel FRONT 2. - Page 15 down and slide battery out of battery base. Figure 8 1. Positive (+) cable 2. Hold down Figure 7 1. Battery cover 2. Knob Install the positive cable (red) to the positive (+) 3. Battery base terminal and the negative cable (black) to the negative (–) terminal of the battery and secure Remove filler caps from battery and slowly fill with capscrews and nuts.
-
Page 16: Before Operating
Before Operating CAUTION Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Always place the safety support on extended lift cylinder to hold box up. -
Page 17: Fill The Fuel Tank
Note: After filling or changing oil, start and run the DANGER engine at idle for 30 seconds. Shut engine off. Wait 30 seconds and check oil level. Add enough oil to raise Because diesel fuel is flammable, caution must be level to FULL mark on dipstick. -
Page 18: Check Hydraulic Fluid
Install reserve tank cap. Check Front Differential Oil Four-Wheel Drive Model Only (Fig. 15) The differential is filled with 10W30 oil. Check level of oil every 100 hours or monthly. Capacity of system is 0.9 l (1 qt.). Position the vehicle on a level surface. Clean area around fill/check plug on side of differential. -
Page 19: Check Brake Fluid
The air pressure needed is determined by the payload carried. 23” FRONT TIRES The lower the air pressure, the less the compaction and tire marks are minimized. Lower pressure should not be used for heavy payloads at high speeds. Tire damage may result. Higher pressures should be used for heavier payloads at higher speeds. -
Page 20: Controls
Controls Shift Pattern Accelerator Pedal (Fig. 17)—The accelerator pedal gives the operator the ability to vary engine and ground speed of the vehicle, when the transmission is in gear. Depressing the pedal increases engine RPM R = reverse and ground speed. Releasing pedal will decrease 1 = First gear engine RPM and ground speed of the machine. - Page 21 hydraulic cylinders do not operate when vehicle is not equipped with a bed. Passenger Hand Hold (Fig. 18)—Left side of passenger seat. High-Low Range Shifter (Fig. 18)—Adds three additional speeds for precise speed control. A. Vehicle must be completely stopped before shifting between High and Low range.
- Page 22 If oil level was low, but adding oil does not cause light whenever the key switch is rotated to “ON” position. to go out when engine is restarted, turn engine off immediately and contact your local TORO distributor Light Switch (Fig. 20)—Toggle switch to activate for assistance.
- Page 23 Fuel Gauge (Fig. 20)—Shows amount of fuel in tank. Operates only when ignition switch is in “ON” position. Steering Wheel (Fig. 20)—Turns vehicle. If engine stalls or power assist fails due to a malfunction, vehicle steering will require greater effort. Passenger Hand Hold (Fig.
-
Page 24: Operating Instructions
Note: Do not exceed 30 seconds of continuous use or glow plug may burn out prematurely. Check all fluid levels and add the appropriate amount of Toro-specified fluids, if any are found Note: Refer to chart indicating approximate to be low. -
Page 25: Driving The Vehicle
Driving the Vehicle Release parking brake. Fully depress clutch pedal. Move gear shift lever to 1st gear. Release clutch pedal smoothly while depressing accelerator pedal. When vehicle gains enough speed, remove foot from accelerator pedal, fully depress clutch pedal, move gear shift lever to next gear and release clutch pedal while depressing accelerator pedal. -
Page 26: Checking The Interlock System
component of the vehicle. Sit on operator’s seat and engage parking brake. Move shift lever to NEUTRAL position. • After starting a cold engine, let it warm up for about 15 seconds before shifting into gear. Without depressing clutch pedal, rotate key clockwise to start position. -
Page 27: Passengers
Many factors contribute to accidents. You have control accidents. Driving too fast for the conditions can cause over several of the most important. Your actions, such you to lose control and have an accident. Speed can as driving too fast for conditions, braking too fast, also make a minor accident worse. - Page 28 Tipovers PASSENGER—HOLD HIP RESTRAINT The TORO Workman is equipped with a roll bar, hip ® AND HAND HOLD, BRACE FEET restraints, shoulder restraints and hand hold. The roll-...
-
Page 29: Hills
Slow down and shift into a lower gear before starting up or down a hill. If you have to turn while on a hill, do it as slowly and cautiously as possible. Never make sharp or fast turns on a hill. If you stall or begin to lose headway while climbing a steep hill, quickly apply the brakes, shift to neutral, restart the engine and shift to reverse. -
Page 30: Using The Differential Lock
wide by 165 cm long and can hold up to 746 kg of surfaces. It is important to remember however, that evenly distributed cargo. this extra traction is only for temporary limited use. Its use does not replace the safe operation, already Loads vary in how they are distributed. -
Page 31: Transporting The Vehicle
Towing the Vehicle Figure 25 In case of emergency, the vehicle can be towed for a 1. Axle tube 2. Hitch plate short distance. However, Toro does not recommend this as a standard procedure. Trailer Towing WARNING The Workman ®... -
Page 32: Remote Hydraulic Control (Optional)
do not overload your vehicle or trailer. Overloading Important Use double acting cylinders only. Using a can cause poor performance or damage to the brakes, single acting cylinder does not allow return flow of axle, engine, transaxle, steering, suspension, body hydraulic oil and makes steering more difficult. -
Page 33: Quick Coupler Operation
Remote Hydraulic Control CAUTIOIN Trouble Shooting: Use caution when moving lever to the float position because it will allow rear implement to lower A. Difficulty in connecting or disconnecting quick couplers. unimpeded. Pressure not relieved (Quick coupler under Important Check hydraulic oil level after pressure). -
Page 34: Maintenance
Maintenance Maintenance Chart and Checklist Daily Maintenance: (duplicate this page for routine use) Check proper section of Operator’s Manual for fluid specifications Maintenance Check Item Daily Maintenance Check For Week Of _________________ TUES THURS ✓ Safety Interlock Operation ✓ Service & Park Brake Operation ✓... -
Page 35: Quick Reference Chart
Quick Reference Chart 4-Wheel Drive Chart Shown Engine oil level Engine oil drain Transaxle/hydraulic oil level (dip stick) Belts (Governor, water pump, hydraulic pump) Coolant level fill Fuel (Diesel fuel only) Grease points (37) 100 hours Radiator screen 8.1. Ratiator cleanout door Air cleaner 10. -
Page 36: Lubrication
Lubrication Greasing Bearings And Bushings (Fig. 26–32) WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from ignition switch. Any load material must be removed from bed or other attachment before working under raised bed. Always place the safety support on extended lift cylinder to hold box up. -
Page 37: Using Bed Safety Support
Important Heavy-Duty Operation If vehicle is subjected to conditions listed below, maintenance should be performed twice as frequently. • Desert operation Figure 29 • Cold climate operation (below 0° C) • Trailer or 5th wheel towing • Frequent operation on dusty roads •... -
Page 38: Jacking The Vehicle
WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from ignition switch. Any load material must be removed from bed or other attachment before working under raised bed. Al ways place the safety support on extended lift cylinder to hold box up. -
Page 39: General Air Cleaner Maintenance Practices
Figure 35 1. Front jacking point Figure 37 1. Air cleaner latches 2. Dust cup 3. Filter Gently slide filter out of air cleaner body to reduce the amount of dust dislodged. Avoid Figure 36 knocking filter against air cleaner body. 1. -
Page 40: Changing Engine Oil And Filter
Inspect new filter for shipping damage. Check Fuel System (Fig. 40) sealing end of filter. Do not install a damaged filter. Fuel Lines and Connections Insert new filter properly into air cleaner body. Check lines and connections every 400 hours or Make sure filter is sealed properly by applying yearly, whichever comes first. -
Page 41: Bleeding Air From Injectors
Bleeding Air from Injectors Open radiator screen clean out door at lower left side of radiator and remove all debris from (Fig. 41) bottom of radiator inlet area. Note: This procedure should be used only if fuel Clean radiator thoroughly with water or system has been purged of air through normal priming compressed air. -
Page 42: Adjusting Belts
Adjusting Belts (Fig. 45–46) Check condition and tension of all belts after first day of operation and every 200 operating hours thereafter. Raise bed (if so equipped) and place safety support on extended lift cylinder to hold up bed. Alternator Belt (Fig. 45) Check tension by depressing belt at mid span of Figure 43 crankshaft and alternator pulleys with 30 Nm (22... -
Page 43: Adjusting Accelerator Pedal
WARNING Engine must be running so final adjustment can be performed. To guard against possible personal injury, engage parking brake and keep hands, feet, face and other parts of the body away from fan or other moving parts. Cylinder Head Bolts Re-torque initially after 50 operating hours and check every 1000 operating hours or annually thereafter. -
Page 44: Replacing Hydraulic Filter
Figure 48 1. Hydraulic Reservoir Drain plug Replacing Hydraulic Filter (Fig. 49) Use the Toro replacement filter (Part No. 54-0110). Important Use of any other filter may void the warranty on some components. Position vehicle on a level surface, stop engine, engage parking brake and remove key from ignition switch. -
Page 45: Cleaning Hydraulic Strainer
Cleaning Hydraulic Strainer (Fig. 51) Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from ignition switch. Remove drain plug (Fig. 48) from side of reservoir and let hydraulic fluid flow into drain pan. -
Page 46: Adjusting Parking Brake
Reconnect return spring to clutch lever. Rotate knob until a force of 47–61 Nm (35–45 lbs.) for 2-wd models and 61–75 Nm (45–55 lbs.) Verify that rear edge of clutch pedal is 14 cm ± for 4-wd models is required to actuate lever. 3mm (5.5”... -
Page 47: Adjusting Differential Lock Cable
Tighten jam nuts after adjustment has been attained and recheck. Emergency Box Raising (without starting the engine) The box can be raised in an emergency by cranking the starter and holding the lift lever. Run starter for 15 seconds then wait 60 seconds before engaging starter again. -
Page 48: Inspect Constant Velocity Boot
Jump Starting Procedure WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: • Never jump start with a voltage sources greater than 15 volts D. C. This will dam age the Figure 60 electrical system. -
Page 49: Battery Storage
negative terminal of the battery in the other with a brush dipped in ammonia or bicarbonate of vehicle. The negative terminal has “NEG” on the soda solution. Flush the top surface with water battery cover. Do not connect the other end of the after cleaning. -
Page 50: Maintenance Schedule
Maintenance Schedule Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval& Service Check battery fluid level/ Every 50 Every Every Every Every cable connections hours ‡Check dust cup/baffle hours hours hours hours Lubricate all grease fittings Inspect the condition and wear of the tires Check front differential oil level (4WD) ‡Change engine oil and filter Inspect cooling system hoses... -
Page 51: Hydraulic Schematic (Base Vehicle)
Hydraulic Schematic (Base Vehicle) -
Page 52: Hydraulic Schematic (Vehicle W/Remote Hydraulic Kit) (Models
Hydraulic Schematic (Vehicle w/Remote Hydraulic Kit) (MODELS 07205 TC and 07215 TC Only) -
Page 53: Electrical Schematic (Base Vehicle)
Electrical Schematic (Base Vehicle) -
Page 54: Electrical Schematic (Vehicle W/Remote Hydraulic Kit) (Models
Electrical Schematic (Vehicle w/Remote Hydraulic Kit) (MODELS 07205 TC and 07215 TC Only) -
Page 55: Identification And Ordering
Note: Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers. Part number, description, and quantity of parts...