Related Manuals for Toro 07280TC
Summary of Contents for Toro 07280TC
- Page 1 Form No. 3355-949 Rev B Workman ® e2050 Utility Vehicle Model No. 07280TC—Serial No. 250000001 and Up G0041 Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
General Maintenance..........7 additional information, contact an Authorized Service Safety and Instructional Decals ......8 Dealer or Toro Customer Service and have the model Setup................11 and serial numbers of your product ready. Figure 1 1 Installing the Rear Wheels ........ 11 identifies the location of the model and serial numbers 2 Installing the Front Wheels ...... -
Page 3: Safety
Safety Lubrication............. 30 Where to Add Grease ......... 30 Electrical System Maintenance........ 31 Improper use or maintenance by the operator or owner Maintaining the Batteries ........31 can result in injury. To reduce the potential for injury, Replacing the Fuses ..........33 comply with these safety instructions and always pay Replacing the Headlights ........ -
Page 4: Operation
• This vehicle is designed to carry only you, the Make sure there is enough room over head to easily operator, and one passenger in the seat provided by clear the vehicle and your head. the manufacturer. Never carry any other passengers •... - Page 5 Operating on Hills 1. Stop the movement of the vehicle. 2. Set the parking brake. 3. Turn the key to Off. Operating the vehicle on a hill may cause 4. Remove the key. tipping or rolling of the vehicle, or the motor Note: If the vehicle is on an incline, block the may stall and you could lose headway on the wheels after getting off of the vehicle.
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Page 6: Handling And Servicing Batteries
Operating on Rough Terrain cannot be centered. Keep loads balanced and secure to prevent them from shifting. Reduce speed and load when operating on rough terrain, • Always secure loads so that they do not shift. If a uneven ground, and near curbs, holes, and other sudden load is not secured, or you are transporting a liquid in changes in terrain. -
Page 7: General Maintenance
• To be sure of optimum performance and safety, • When removing or installing the batteries, do not always purchase genuine Toro replacement parts and allow the battery terminals to touch any metal parts accessories. Replacement parts and accessories made of the vehicle. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-7214 1. Horn 4. Light on, OK 7. Rear lift 2. - Page 9 107-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator’s Manual. 104-7131 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb. (181 kg.). 3. The maximum cargo weight is 800 lb. (362 kg). 4.
- Page 10 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Wheel assembly Install the rear wheels. Wheel assembly Install the front wheels. Steering wheel Install the steering wheel. Bumper Install the bumper. Seat Install the seats. -
Page 12: Installing The Front Wheels
Installing the Rear Wheels Parts needed for this procedure: Wheel assembly Figure 4 1. Tire and wheel assembly 4. Large washer 2. Spindle 5. Screw Procedure 6. Dust cap 3. Small washer 1. Remove the fasteners securing the wheels. 2. Remove the shipping bracket secured to the wheel studs. -
Page 13: Installing The Bumper
Installing the Seats Parts needed for this procedure: Seat Procedure Figure 5 Insert the seat bracket into the seat base opening and 1. Steering wheel 3. Washer pivot the seat downward (Figure 7). 2. Nut 4. Foam seal Installing the Bumper Parts needed for this procedure: Bumper Procedure... -
Page 14: Installing The Batteries
Flange nut (3/8 inch) Battery terminal protector spray Procedure Toro recommends the use of either Trojan T105 or T145, or US. Battery US2200 or US145. Battery Specification: 6V 225AH @ 20hr rate Dimensions: (LxWxH) (10-1/4 x 7-1/8 x 11-1/4 inches) 1. -
Page 15: Installing The Cargo Box
180 inch-lb (13.5 to 21 N-m). • Be careful not to contact both a positive terminal and a negative terminal at the same 11. Coat the battery terminals with Toro battery terminal time. protector. 12. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals. -
Page 16: Checking The Tire Pressure
Checking the Tire Pressure No Parts Required Procedure Check the tire pressure every 8 hours or daily to ensure proper levels. Figure 12 The air pressure range in the front and rear tires is 8-22 psi (55-152 kPa). 1. Cargo box 3. -
Page 17: Adjusting The Front Wheel Toe-In
100V to 120V. Always use the appropriate power cord for the power outlet of the country or region charging will occur. Contact your Authorized Toro Dealer to obtain the correct power cord if necessary. Figure 15 1. Tire center line-back 4. -
Page 18: Reading The Manual And Viewing The Safety Video
Figure 16 1. Jam nut 2. Tie rod 3. Rotate both tie rods to move the front of the tire inward or outward. 4. Tighten the tie rod jam nuts when the adjustment is correct. 5. Ensure that there is full travel of the steering wheel in both directions. -
Page 19: Product Overview
Product Overview Figure 17 1. Steering wheel 3. Towing tongue 5. Operator’s position 2. Cargo box 4. Cargo box release lever Controls Brakes can become worn or can be misadjusted Accelerator Pedal resulting in personal injury. The accelerator pedal (Figure 18) gives you the ability to If brake pedal travels to within 1 inch (25 mm) vary ground speed of the vehicle. -
Page 20: Light Switch
events. If the light blinks, refer to Troubleshooting , page 39 for a description of the flash codes. Light Switch Use this switch to turn the headlights on and off (Figure 19). Cargo Bed Lift Switch (Optional) Figure 19 Use this switch to raise and lower the cargo bed 1. - Page 21 Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 21). Figure 21 1. Passenger hand hold 2. Hip restraint...
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Page 22: Specifications
Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 23: Operating The Vehicle
Understanding and Using the Check the tire pressure every 8 hours or daily to ensure proper levels. Battery System The air pressure range in the front and rear tires is 8–22 psi (55–103 kPa). Understanding Deep Cycle Batteries The air pressure needed is determined by the payload The vehicle contains 8 deep cycle, lead-acid batteries carried. - Page 24 basis between charges, the less life they will have. • Recharge frequency—charge the batteries whenever they are not in use. Fully discharging the batteries will damage them and reduce their life. At the end of the battery life, the coating on the lead plates begins to deteriorate, causing the batteries to rapidly lose electric capacity.
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Page 25: Operating The Cargo Box
Operating the Cargo Box Lowering the Box Raising the Box The weight of the box may be heavy. Hands or other body parts could be crushed. Driving the vehicle with the cargo box raised Keep hands and other body parts clear when may cause the vehicle to tip or roll easier. -
Page 26: Breaking In A New Vehicle
Transporting the Vehicle For moving the vehicle long distances, a trailer should be used. Make sure that the vehicle is secured to the trailer. Refer to Figure 30 and Figure 31 for the location of the tie-down points. Figure 29 1. -
Page 27: Towing A Trailer
Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. -
Page 28: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the front wheel toe-in and front suspension. After the first 25 hours • Check the tire pressure. •... -
Page 29: Premaintenance Procedures
Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check ride height and toe-in. Lubricate all grease fittings. Touch up damaged paint. If you leave the key in the On/Off switch, someone could accidently start the vehicle and seriously injure you or other bystanders. -
Page 30: Lubrication
Lubrication Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Grease Type: Number 2 General Purpose Lithium Base Grease Figure 32 Where to Add Grease 1. -
Page 31: Electrical System Maintenance
25 operating hours or, if the vehicle is in storage, every should have a bright metallic shine. 30 days. Use only clean, distilled water to fill the 4. Apply a light coating of Toro battery terminal batteries. protector. Charging the Batteries Service Interval: Before each use or daily A charger is supplied with the vehicle. - Page 32 Replacing Used Batteries When the vehicle begins to show a loss of range or when Battery electrolyte contains sulfuric acid which the length of the discharge/charge cycle is significantly is a deadly poison and causes severe burns. reduced, the batteries are probably getting old and losing their ability to hold a charge.
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Page 33: Replacing The Fuses
2. Reach beneath the dash and push the headlight out 180 inch-lb (13.5 to 21 N-m). of the hood. 13. Coat the battery terminals with Toro battery terminal 3. Remove the screws attaching the wire harness to protector. the headlight. -
Page 34: Drive System Maintenance
Drive System Maintenance Inspecting the Tires Service Interval: Every 100 hours Every 100 hours Check the tire condition at least every 100 hours of operation. Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. -
Page 35: Adjusting Front Wheel Toe-In
6. Torque the ride height adjustment bolt to 135-165 ft-lb (183-224 N-m). 7. Replace the travel limiting bolt (Figure 40). Note: The vehicle may need to be lowered to the ground on that side to install the bolt. 8. Tighten and torque the centering bolts to 240-290 ft-lb (325-393 N-m). -
Page 36: Brake Maintenance
Brake Maintenance Inspecting the Brakes Service Interval: Every 100 hours Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections Figure 44 should be done every 100 hours: 1. -
Page 37: Cleaning
Cleaning 4. Disconnect the spring from the end of the brake rod (Figure 45). 5. Press the brake pedal down fully to raise the brake Washing the Vehicle lever. The vehicle should be washed as needed. Use water 6. Thread the brake rod in or out of the brake equalizer alone or with a mild detergent. -
Page 38: Storage
Storage 1. Position the machine on a level surface, set the parking brake, turn the machine Off, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. -
Page 39: Troubleshooting
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning properly. 1. None 1 flash 1. The computer programming personality 1. Turn the On/Off key to the Off position, is out of range. wait a few seconds, and turn the On/Off key to the On position. -
Page 40: Schematics
Schematics Electrical Schematic (Rev. A)