Toro Workman MDX-D Operator's Manual
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Summary of Contents for Toro Workman MDX-D
- Page 1 Form No. 3437-913 Rev A Workman ® MDX-D Utility Vehicle Model No. 07236—Serial No. 401380001 and Up Model No. 07236TC—Serial No. 401380001 and Up *3437-913* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 This product complies with all relevant European Whenever you need service, genuine Toro parts, or directives; for details, please see the separate product additional information, contact an Authorized Service specific Declaration of Conformity (DOC) sheet. Distributor or Toro Customer Service and have the model and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Replacing the Fuses ......... 36 Maintaining the Headlights ....... 36 Drive System Maintenance ........38 Safety ............... 4 Maintaining the Tires ........38 General Safety ........... 4 Inspecting the Steering and Suspension Safety and Instructional Decals ......4 Components ..........38 Setup ................ -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance with and other safety protective devices in place and the requirements of SAE J2258 (Nov 2016). - Page 5 decal115-2412 115-2412 decal106-6755 1. Warning—read the Operator's Manual; no storage. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal119-9727 119-9727 1.
- Page 6 decal120-4837 120-4837 1. Read the Operator's 5. Machine fuse (15 A) Manual for information on fuses. 2. Alarm/power point (10 A) 6. Lift (15 A) 3. Engine (10 A) 7. Rear lift (15 A) 4. Headlights (10 A) 8. Horn (30 A) decal121-9775 121-9775 1.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (TC models Cover only). Washer (1/2 inch) – No parts required Connect the battery (TC models only). –... -
Page 8: Connecting The Battery
Connecting the Battery TC Models Only No Parts Required g228187 Procedure Figure 5 3. Negative battery post 1. Insulator boot (positive battery cable) WARNING 2. Negative battery cable Incorrectly routing the battery cable could (black) damage the machine and cables, causing sparks. -
Page 9: Burnishing The Brakes
Burnishing the Brakes No Parts Required Procedure To ensure optimum performance of the brake system, burnish (break-in) the brakes before use. Bring the machine up to full speed, apply the brakes to rapidly stop the machine without locking up the tires. Repeat this procedure 10 times, waiting 1 minute between stops, to avoid overheating the brakes. -
Page 10: Product Overview
Product Overview g033215 Figure 6 1. Hood latch 3. Cargo bed 5. Gear-shift selector 7. Cargo-bed lever 2. Parking-brake lever 4. Towing tongue 6. Fuel-tank cap... -
Page 11: Controls
Controls Parking-Brake Lever The parking-brake lever is located between the seats Control Panel (Figure 6 Figure 7). Whenever you shut off the engine, engage the parking brake to prevent the machine from accidentally moving. To engage the parking brake, pull up the parking-brake lever. To disengage the parking brake, push the lever down. - Page 12 Light Switch Key Switch Use the light switch (Figure 8) to illuminate the Use the key switch (Figure 8), to start and shut off headlights. Push the light switch up to turn on the the engine. headlights. Push the light switch down to turn off the The key switch has 3 positions: O , and S TART...
- Page 13 Fuel Gauge The fuel gauge (Figure 9) is located on the fuel tank next to the filler cap, at the left side of the machine. The gauge displays the amount of fuel in the tank. g008398 Figure 9 1. Empty 4.
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Page 14: Specifications
Low idle—1,200 to 1,300 rpm, High idle—3,420 to 3,520 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a... -
Page 15: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 23). -
Page 16: Adding Fuel
Adding Fuel Breaking in a New Machine The engine runs on clean, fresh diesel fuel with Service Interval: After the first 100 hours—Perform a minimum cetane rating of 40. Purchase fuel in the guidelines for breaking in a new quantities that you can use within 30 days to ensure machine. -
Page 17: During Operation
• Use accessories and attachments approved by • You and your passengers should remain seated The Toro® Company only. whenever the machine is moving. Keep your hands on the steering wheel; your passengers Slope Safety should use the handholds provided. Keep your arms and legs within the machine body at all times. -
Page 18: Operating The Cargo Bed
in rough terrain, or on a slope, which could result in in weight distribution may cause the machine to a rollover. Contact an Authorized Service Dealer for overturn. more information. Slopes are a major factor related to loss-of-control Operating the Cargo Bed and tip-over accidents, which can result in severe injury or death. - Page 19 Opening the Tailgate Ensure that the cargo bed is down and latched. Lift up the finger pulls at the back panel of the tailgate (Figure 15). g014860 Figure 13 1. Lever 3. Detent slot 2. Prop rod Pull the prop rod into the detent slot to secure the bed (Figure 14).
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Page 20: Starting The Engine
Stopping the Machine Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can damage the machine. Remove your foot from the accelerator pedal. -
Page 21: After Operation
After Operation Important: Loss of steering control or the machine may tip over if you position the load behind the rear axle and the traction on the front tires is reduced. After Operation Safety • Use extra caution when transporting oversized loads in the cargo bed, particularly when you General Safety cannot center the weight of the oversize load to... -
Page 22: Towing The Machine
Affix a tow line to the tongue at the front of the machine frame (Figure 17). Move the transmission to the N position EUTRAL and disengage the parking brake. Towing a Trailer The machine is capable of pulling trailers. A tow hitch is available for the machine. -
Page 23: Maintenance
To reduce the potential fire hazard, keep the or its use may result in injury or death. Such use machine area free of excessive grease, grass, could void the product warranty of The Toro® leaves, and accumulation of dirt. Company. - Page 24 Every 1,000 hours • Change the brake fluid. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
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Page 25: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the transaxle-fluid level. -
Page 26: Pre-Maintenance Procedures
Pre-Maintenance Procedures Many of the subjects covered in this maintenance section require raising and lowering the bed. To prevent serious injury or death, take the following precautions. Preparing the Machine for g033043 Maintenance Figure 19 1. Front lifting point Park the machine on a level surface. Engage the parking brake. -
Page 27: Accessing The Hood
Accessing the Hood Lubrication Raising the Hood Greasing the Machine Lift up the handle of the rubber latches on each Service Interval: Every 100 hours/Yearly (whichever side of the hood (Figure 21). comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. -
Page 28: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 24). - Page 29 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 28). g033049 Figure 27 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 28 Repeat steps through to the hub and rotor at 1.
- Page 30 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 29). g033054 Figure 30 1. Cotter pin 3. Dust cap 2. Nut retainer g033051 Figure 29 Install the cotter pin and bend each legs around 1.
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Page 31: Engine Maintenance
Engine Maintenance Note: Avoid knocking the filter against the air-filter housing. Inspect the air-filter element. Engine Safety • If the air-filter element is clean, install the • Shut off the engine, remove the key, and wait for filter element. all moving parts to stop before checking the oil or •... -
Page 32: Servicing The Engine Oil
Servicing the Engine Oil Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Engine-Oil Specifications Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or higher) Crankcase Capacity: 1.4 L (1.5 US qt) when the filter is changed... - Page 33 Start and run the engine to check for oil leaks. Shut off the engine and check the engine-oil level. Note: If necessary, add the specified oil into the engine until the oil level is at the Full mark on the dipstick. g027838 Figure 34 2.
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Page 34: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Inspecting Fuel Lines and Electrical System Safety Connections • Disconnect the battery before repairing the machine. Disconnect the negative terminal first Service Interval: Every 400 hours/Yearly (whichever and the positive last. Connect the positive terminal comes first) first and the negative last. - Page 35 Installing the Battery WARNING Align the battery to the battery tray of the Battery terminals or metal tools could short machine (Figure 36). against metal machine components, causing sparks. Sparks can cause the battery gasses Note: Ensure that the positive and negative to explode, resulting in personal injury.
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Page 36: Replacing The Fuses
Secure lamp assembly by turning it 1/4 turn fuse. clockwise (Figure 38). Always use the specified Toro LED bulb to Connect the electrical connector for the harness prevent this issue. to the connector of the new lamp assembly (Figure 38). - Page 37 Replacing the Headlight Adjusting the Headlights Disconnect the battery; refer to Disconnecting Use the following procedure to adjust the headlight the Battery (page 34). beam position whenever a headlight assembly is replaced or removed. Open the hood; refer to Raising the Hood (page 27).
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Page 38: Drive System Maintenance
Drive System Maintenance Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. Inspect the tires and rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. -
Page 39: Adjusting The Front Wheel Alignment
2. Tire center line—front Adjusting the Camber If the measurement does not fall within 0 to Owner provided tools: spanner wrench, Toro Part 6 mm (0 to 1/4 inch), loosen the jam nuts at the No. 132-5069; refer to your Authorized Service... -
Page 40: Checking The Transaxle-Fluid Level
Checking the Transaxle-Fluid Level Service Interval: Every 100 hours Fluid Type: SAE 10W30 (API service SJ or higher) Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. g002109 Figure 46 Remove the bolt from the level-indicating hole (Figure 45). -
Page 41: Checking And Adjusting Neutral
Check the fluid level and add more fluid if the Pull up on each shift cable an ensure that there level is below the threads of the fill-plug hole is a 0.76 to 1.52 mm (0.03 to 0.06 inch) between (Figure 46). -
Page 42: Maintaining The Primary Drive Clutch
Maintaining the Primary Cooling System Drive Clutch Maintenance Service Interval: Every 200 hours—Clean the primary drive clutch (more often in Cooling System Safety dusty or dirty conditions). • Swallowing engine coolant can cause poisoning; Note: Operating the machine with a dirty clutch can keep out of reach from children and pets. -
Page 43: Servicing The Radiator
Servicing the Radiator Changing the Radiator Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Checking the Radiator-Coolant Level CAUTION Service Interval: Before each use or daily If the engine has been running, the pressurized, hot coolant can escape and Note: Use a 50/50 mix of ethylene glycol and water cause burns. -
Page 44: Brake Maintenance
Brake Maintenance Note: The level should be above the Minimum line. Inspecting the Brakes Service Interval: Every 100 hours Important: Brakes are a critical safety component of the machine. Closely inspect them at the recommended service interval to ensure optimum performance and safety. -
Page 45: Adjusting The Brake Cables
Changing the Brake Fluid g029672 Figure 55 Service Interval: Every 1,000 hours 1. Forward jam nut 4. Threaded adjuster Contact your authorized Toro distributor. (parking-brake cable) 2. Rear jam nut 5. Front of the machine 3. Brake-cable bracket Tighten the forward jam nut (Figure 55). -
Page 46: Belt Maintenance
Belt Maintenance Rotate and route the belt over the secondary clutch (Figure 56). Lower the cargo bed. Servicing the Drive Belt Checking the Belt-Pull Checking the Drive Belt Bumper Service Interval: After the first 8 hours Note: Check the belt-pull bumper only when Every 200 hours troubleshooting vibration, performing a rebuild, or Park the machine on a level surface, engage the... -
Page 47: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent. -
Page 48: Storage
Storage damaged at temperatures below 0°C (32°F). A fully charged battery maintains its charge for about 50 days at temperatures lower Storage Safety than 4°C (40°F). If the temperatures will be above 4°C (40°F), check the water level in the •... - Page 49 Notes:...
- Page 50 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 51 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.