Related Manuals for Toro 07359
Summary of Contents for Toro 07359
- Page 1 Form No. 3396-673 Rev A Workman ® MDX-D Utility Vehicle Model No. 07359—Serial No. 315000601 and Up Model No. 07359TC—Serial No. 315000601 and Up G014966 *3396-673* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Servicing the Carbon Canister ........33 Electrical System Maintenance ........37 Servicing the Battery..........37 Safety ................4 Replacing the Fuses ..........39 Safe Operating Practices........... 4 Maintaining the Headlights ........39 Before Operating ............ 4 Drive System Maintenance .........41 Supervisor’s Responsibilities ........4 Maintaining the Tires ..........41 Safe Handling of Fuels .......... -
Page 4: Safety
• Operate the machine only outdoors or in a well ventilated available by sending complete model and serial number area. to: The Toro® Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. • Never allow children to operate the machine. Anyone Supervisor’s Responsibilities... -
Page 5: Safe Handling Of Fuels
Safe Handling of Fuels – Turn the ignition key to the S position. TART • Using the machine demands attention. Failure to operate • To avoid personal injury or property damage, use machine safely may result in an accident, tip over of the extreme care in handling gasoline. - Page 6 Operating on Hills • Before getting off the seat: – Stop movement of the machine. WARNING – Lower bed. Operating the machine on a hill may cause tipping – Shut engine off and wait for all movement to stop. or rolling of the machine, or the engine may stall –...
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Page 7: Maintenance
Do not overspeed the engine by changing the governor • Keep hands and other body parts clear when settings. The maximum engine speed is 3650 rpm. To ensure safety and accuracy, have an Authorized Toro lowering the box. Distributor check the maximum engine speed with a •... -
Page 8: Sound Power
Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. Sound Pressure This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. - Page 10 99-7345 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 2.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (Model Steering wheel 07359TC only). Check the fluid levels and tire air – No parts required pressure. Operator's Manual Engine owner’s manual Parts Catalog Read the Operator's Manual and view... -
Page 12: Installing The Steering Wheel
Installing the Steering Wheel Checking the Fluid Levels and Tire Air Pressure Parts needed for this procedure: No Parts Required Steering wheel Procedure Procedure 1. Check the engine-oil level before and after first Note: This procedure is only needed for Model 07359TC. operating the engine;... -
Page 13: Product Overview
Product Overview Figure 4 1. Hood latch 3. Cargo box 5. Gear-shift selector 7. Cargo-box lever 2. Parking-brake handle 4. Towing tongue 6. Fuel cap Controls Accelerator Pedal Use the accelerator pedal (Figure 5) to vary ground speed of the machine. Pressing down the pedal increases ground speed. -
Page 14: Light Switch
Only) light Important: If the engine overheating problem persists, 2. Hour meter 7. Glow-plug-indicator light contact your Authorized Toro Dealer for diagnostics and 3. Light switch 8. Starter switch repair. 4. Battery light 9. Power point 5. -
Page 15: Fuel Gauge
Gear-Shift Selector Passenger Hand Holds The gear-shift selector is located between the seats and The passenger hand holds are located on the right side of the below the parking-brake lever. The gear-shift selector has 3 dash panel and at the outside of each seat (Figure positions: F , and N... -
Page 16: Specifications
Engine speed (non-adjustable) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved... -
Page 17: Operation
Operating the Cargo Box Operation Note: Determine the left and right sides of the machine Raising the Cargo Box from the normal operating position. WARNING Think Safety First Driving the machine with the cargo box raised may cause the machine to tip or roll easier. The box Carefully read all safety instructions and symbols in the structure may become damaged if you operate the safety section. -
Page 18: Performing Pre-Starting Checks
Lowering the Cargo Box 1. Use your hands to remove as much of the material from the hinge area as possible. WARNING 2. Rotate the tailgate to approximately 45° position (Figure 13). The weight of the box may be heavy. Hands or other body parts could be crushed. -
Page 19: Checking The Brake-Fluid Level
• Check the brake pedal operation. 3. Look at the outline of the fluid level at the side of the reservoir. (Figure 15). • Check to see that the lights are working. Note: The level should be above the Minimum line •... -
Page 20: Checking The Tire Air Pressure
3. Use a rag to clean around the oil dipstick (Figure 17) so smoother the ride, and to minimize tire marks in that dirt cannot fall into the dipstick tube and damage the ground. the engine. • Use higher air pressure in the tires for carrying heavier payloads at higher speeds. -
Page 21: Starting The Engine
Note: This space in the tank allows fuel to expand. DANGER Do not overfill the fuel tank.. In certain conditions during fueling, static 5. Install the fuel tank cap securely. electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from 6. -
Page 22: Breaking In A New Machine
Breaking in a New Machine • Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity) such Service Interval: After the first 100 hours—Perform the as a stack of bricks, landscaping timbers, or fertilizer bags. breaking in a new machine guidelines. -
Page 23: Transporting The Machine
Towing a Trailer The machine is capable of pulling trailers. Depending on your application, 2 types of tow hitches are available for the machine. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. -
Page 24: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 25: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine-oil level. Check transaxle-oil level. Inspect air filter. -
Page 26: Premaintenance Procedures
Premaintenance Procedures Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed Figure 22 below, maintenance should be performed twice as frequently. 1. Front lifting point • Desert operation • Cold climate operation (below 50° F [10° C]) •... -
Page 27: Lubrication
Closing the Hood Lubrication 1. Gently lower the hood onto the chassis. Greasing the Machine 2. Secure the hood by aligning the rubber latches onto the latch anchors at each side of the hood (Figure 24). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. -
Page 28: Greasing The Front Wheel Bearings
Greasing the Front Wheel 3. Remove the flange-head bolts (3/8 x 1 inch) that secure the bracket for the brake assembly to the spindle and Bearings separate the brake from the spindle (Figure 28). Service Interval: Every 300 hours Note: Support the brake assembly before proceeding to the next step. - Page 29 6. Remove the spindle nut from the spindle, and separate 7. Install the inboard and outboard bearing races into the the hub and rotor assembly from the spindle (Figure (Figure 31). Figure 30). Note: Ensure that the races are fully seated in the bores of the hub.
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Page 30: Engine Maintenance
Engine Maintenance 8. Install the retainer over the nut and check the alignment of the slot in the retainer and the hole in the spindle for the cotter pin (Figure 33). Servicing the Air Cleaner Note: If the slot in the retainer and the hole in the spindle are not aligned, tighten the spindle nut to align Service Interval: Every 100 hours the slot and hole to a maximum torque of 226 N-cm... -
Page 31: Servicing The Engine Oil
Replacing the Air Filter Servicing the Engine Oil 1. Remove the air-filter element; refer to steps through Note: Change the oil and oil filter more frequently when Checking the Filter (page 30). operating conditions are extremely dusty or sandy. 2. Inspect the new filter for shipping damage. Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or Note: Check the sealing end of the filter. -
Page 32: Changing The Oil Filter
10. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. 11. Install the oil-fill cap and dipstick firmly in place. Changing the Oil Filter Service Interval: Every 150 hours/Yearly (whichever comes first) 1. -
Page 33: Fuel System Maintenance
Servicing the Carbon Canister Fuel System Maintenance Checking the Air Filter for the Carbon Canister Inspecting Fuel Lines and Service Interval: After the first 50 hours Connections Every 200 hours Service Interval: Every 400 hours/Yearly (whichever comes Check the opening at the bottom of the air filter for the first) carbon canister to ensure that it is clean and free of debris and obstructions... - Page 34 Replacing the Carbon-Canister Filter Replacing the Carbon Canister Note: Replace the carbon canister if it is damaged, plugged, Service Interval: After the first 50 hours and the machine is run without a carbon-canister filter. Every 200 hours Note: Replace the carbon-canister filter when replacing the 1.
- Page 35 Disconnecting the Parking-Brake Cable Removing the Seats and Seat Bases 1. At the bottom of the machine, remove the cable tie that 1. At the bottom of the machine, remove the 8 secures the parking-brake cable to the service brake flange-head bolts and 8 washers that secure the seat line (Figure...
- Page 36 Replacing the Carbon Canister 1. Remove the vacuum hose from the fitting on the carbon canister marked Purge (Figure 45). Figure 46 1. Carbon canister 3. Front of the machine 2. Carbon-canister mount (fuel tank) Figure 45 4. Remove the carbon-canister filter and the short section 1.
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Page 37: Electrical System Maintenance
Electrical System 7. Insert the new carbon canister into the carbon-canister mount of the fuel tank with the purge and fuel tank Maintenance fittings aligned rearward (Figure 46). 8. Assemble the vacuum hose onto the fitting on the carbon canister marked Purge and the fuel-tank hose Servicing the Battery to the onto the fitting marked Fuel Tank (Figure... -
Page 38: Removing The Battery
Installing the Battery WARNING 1. Align the battery to the battery tray of the machine Battery terminals or metal tools could short against (Figure 48). metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting Note: Ensure that the positive and negative posts of in personal injury. -
Page 39: Replacing The Fuses
Replacing the Fuses Maintaining the Headlights There are 7 fuses in the electrical system. They are located Replacing the Bulbs beneath the dash on the driver's side (Figure 49). Alarm/Power Point 10 A CAUTION Engine 10 A The halogen bulbs become extremely hot when in Headlights 10 A operation. - Page 40 5. Insert the new lamp assembly and headlight housing 7. Secure the headlight assembly with the washers and and align the tabs in the lamp assembly with the slots speed clips that you removed in step 4. in the headlight housing (Figure 50).
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Page 41: Drive System Maintenance
2. Measure here. camber. Important: You will need to obtain Toro tool number 2. Measure from the same part of the rim on the top and 6010 from your Authorized Distributor to perform this... -
Page 42: Checking The Transaxle-Oil Level
3. Using Toro tool number 6010, rotate the collar on 7. If the measurement does not fall within 0 to 6 mm (0 the shock absorber to change the length of the spring to 1/4 inch), loosen the jam nuts at both ends of the (Figure 53). -
Page 43: Changing The Transaxle Oil
Changing the Transaxle Oil Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Position the machine on a level surface, set the parking brake, rotate the On/Off switch to the O position, and remove the key. -
Page 44: Checking And Adjusting The Neutral Position
Checking and Adjusting the Neutral Position Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 59). The machine has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral-shift lever operates the transaxle neutral correctly: Figure 60... -
Page 45: Maintaining The Primary Drive Clutch
Maintaining the Primary Drive Cooling System Clutch Maintenance Service Interval: Every 200 hours—Clean the primary drive clutch (more often in dusty or muddy Cleaning the Engine Cooling conditions). Areas Note: Operating the machine with a dirty clutch can increase wear to internal components. Service Interval: Every 100 hours 1. -
Page 46: Brake Maintenance
Brake Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 62). Note: Never leave both caps off at the same time. Inspecting the Brakes This will adversely affect filling the tank. Service Interval: Every 100 hours 4. -
Page 47: Adjusting The Brake Cables
4. Tighten the set screw and install the hand grip (Figure A. Loosen the rear-jam nut (Figure 64) for the 63). threaded adjuster of the parking-brake cable 1 turn. Adjusting the Brake Cables B. Tighten the forward jam nut (Figure 64). -
Page 48: Belt Maintenance
Belt Maintenance Replacing the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 17). Servicing the Drive Belt 2. Shift the transmission into Neutral, set the parking brake, shut off the engine, and remove the ignition key. New belts must be broken in before they will shift properly. -
Page 49: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Box Washing the Machine Latches The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood If the cargo-box latch is out of adjustment, the cargo box will loose some of its luster. -
Page 50: Storage
Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. - Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.