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Summary of Contents for Toro 07379
- Page 1 Form No. 3382-452 Rev A Industrial Workman ® HDX-D Utility Vehicle with Bed Model No. 07379—Serial No. 314000001 and Up *3382-452* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. 1. Safety alert symbol You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register This manual uses 2 words to highlight information. -
Page 3: Table Of Contents
Contents Changing the Engine Oil and Filter ......31 Fuel System Maintenance ...........32 Fuel Lines and Connections ........32 Introduction ..............2 Servicing the Water Separator/Fuel Filter....32 Safety ................4 Electrical System Maintenance ........33 Safe Operating Practices........... 4 Servicing the Battery..........33 Supervisor’s Responsibilities ........4 Jump Starting the Vehicle.........33 Before Operating ............ -
Page 4: Safety
A replacement manual is operation. If a switch malfunctions, replace the switch available by sending complete model and serial number before operating the machine. to: The Toro Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. Operation •... -
Page 5: Maintenance
The maximum engine speed is 3650 rpm. To – Watch out for traffic when near or crossing roads. ensure safety and accuracy, have an Authorized Toro Always yield the right of way to pedestrians and other Distributor check the maximum engine speed with a vehicles. - Page 6 Such use could void the product warranty of The Toro Company. • This vehicle should not be modified without The Toro Company’s authorization. Direct any inquiries to The Toro Company, Commercial Division, Vehicle Engineering Dept., 8111 Lyndale Ave. So., Bloomington, Minnesota 55420–1196 USA...
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Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-2281 1. Headlights 4. Engine—run 2. Horn 5. Engine—start 3. - Page 8 115-2047 1. Warning—do not touch the hot surface. 121-6286 1. Read the Operator's 2. Do not add engine coolant Manual before checking to the radiator; add engine the engine coolant level. coolant to the reservoir, 115-7813 1. Power outlet 10A 5.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
- Page 10 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Description Qty. – No parts required Check the fluid levels. Media and Additional Parts Description Qty. Operator's Manual Read the manual before operating the vehicle. Parts Manual Use the manual to reference the part numbers. -
Page 12: Product Overview
Gear-shift Lever Product Overview Fully press the clutch pedal and move the gear-shift lever Controls (Figure 4) into the desired gear selection. A diagram of the shift pattern is indicated below. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 13: Hour Meter
Low-oil Pressure Shut Down The low-oil pressure shut down system will shut the engine off if the engine oil pressure drops below a safe level (for more than 10 seconds). Contact your local Toro distributor Figure 6 for assistance. 1. High flow 8. -
Page 14: Fuel Gauge
Coolant-temperature Gauge and Indicator Light The coolant-temperature gauge displays the coolant temperature in the engine. The gauge operates only when the ignition switch is in On position (Figure 6). The indicator light will illuminate red and blink if the engine is overheating. Charge Indicator The charge indicator illuminates when the battery is being discharged. -
Page 15: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 16: Adding Fuel
Important: Do not use kerosene or gasoline instead of diesel fuel. Failure to observe this caution will damage the engine. WARNING Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. •... -
Page 17: Checking The Coolant Level
• Fuel filter plugging may be expected for a time after converting to biodiesel blends. • Contact your distributor if you wish for more information on biodiesel. 1. Clean the area around the fuel tank cap. 2. Remove the fuel tank cap (Figure 13). Figure 14 1. -
Page 18: Checking The Torque Of The Wheel Nuts
4. Screw the dipstick into the transaxle and ensure that it is fully seated. 5. Unscrew the dipstick and check the fluid level. The fluid should be up to top of the flat portion of the dipstick. 6. If the level is low, add enough fluid to achieve the proper level. -
Page 19: Pre-Starting Checks
You should check these items each time: • Check the tire pressure. • Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. • Check the radiator. Remove any debris and clean the radiator screen. •... -
Page 20: Driving The Vehicle
Driving the Vehicle 6. Repeat the procedure until the desired speed is attained. 1. Release the parking brake. Important: Always stop the vehicle before shifting to reverse from a forward gear or to a forward gear 2. Fully press the clutch pedal. from reverse. -
Page 21: Operating Characteristics
Verifying the Clutch Interlock Switch One of the most important rules to follow is to go slower in unfamiliar areas. It is surprising how much damage and injury 1. Sit on the operator’s seat and engage the parking brake. common things can cause. Tree branches, fences, wires, other 2. -
Page 22: Ensuring Proper Speed
Ensuring Proper Braking It is good practice to slow down before you get near an obstacle. This gives you extra time to stop or turn away. Hitting an obstacle can damage the machine and its contents. More important, it can injure you and your passenger. Gross machine weight has a major impact on your ability to stop and/or turn. -
Page 23: Operating The Vehicle On Hills
Operating the Vehicle on Hills Loading onto and Dumping From the Vehicle WARNING The weight and position of the cargo and passenger can Tipping or rolling the vehicle on a hill will cause change the vehicle center of gravity and vehicle handling. serious personal injury. -
Page 24: Transporting The Machine
In case of an emergency, the machine can be towed for a sure that the machine is secured to the trailer. Refer to Figure short distance. However, Toro does not recommend this as 22 and Figure 23 for the location of the tie-down points. -
Page 25: Maintenance
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Recommended Maintenance Schedule(s) Maintenance Service... -
Page 26: Using The Machine During Heavy-Duty Operation
Maintenance Service Maintenance Procedure Interval • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the brake fluid. • Drain/flush the fuel tank. Every 1,000 hours • Flush/replace the coolant system fluid. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 27: Installing The Full Bed
Raising the Machine 2. Remove the lynch pins and clevis pins securing the pivot brackets to the frame channels (Figure 25). DANGER A machine on a jack may be unstable and slip off of the jack, injuring anyone beneath it. •... -
Page 28: Removing The Hood
Installing the Hood 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. Figure 27 1. -
Page 29: Lubrication
Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours (Lubricate more frequently in heavy duty applications) The vehicle has grease fittings that must be lubricated regularly with No. 2 general-purpose, lithium-base grease. The grease fitting locations and quantities are as follows: •... -
Page 30: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air filter service indicator. Every 25 hours Every 600 hours—Change the safety air filter (more frequently in dusty or dirty conditions). Inspect the air cleaner and hoses periodically to maintain maximum engine protection and to ensure maximum service Figure 33 life. -
Page 31: Changing The Engine Oil And Filter
5. Remove the safety filter only if you intend to replace it. Important: Never attempt to clean the safety filter. If the safety filter is dirty, then the primary filter is damaged and both filters should be replaced. 6. Inspect the new filter(s) for damage by looking into the filter while shining a bright light on the outside of the filter. -
Page 32: Fuel System Maintenance
Changing the Fuel-filter Canister Fuel System Service Interval: Every 400 hours—Replace the fuel filter Maintenance canister. 1. Drain the water from the water separator; refer to Fuel Lines and Connections Draining the Fuel Filter/Water Separator (page 32). 2. Clean the area where the filter canister mounts (Figure Service Interval: Every 400 hours/Yearly (whichever 38). -
Page 33: Electrical System Maintenance
Jump Starting the Vehicle Electrical System Maintenance WARNING Jump starting can be dangerous. To avoid personal Servicing the Battery injury or damage to electrical components in vehicle, observe the following warnings: Service Interval: Every 50 hours—Check the battery • Never jump start with a voltage source greater condition. -
Page 34: Fuses
Connect it to the engine or frame. Do not connect the jumper cable to the fuel system. Figure 42 Figure 40 1. Battery 4. Start the engine in the vehicle providing the jump start. Let it run a few minutes, then start your engine. 5. -
Page 35: Drive System Maintenance
Inspecting the Tires Drive System Maintenance Service Interval: Every 100 hours Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect the tire Adjusting the Shift Cables condition after an accident. Check the tire pressure frequently to ensure proper inflation. -
Page 36: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) Figure 46 1. Turn the engine off. 1. Front of vehicle 3. Center to center distance 2. Clean the engine area thoroughly of all debris. 2. -
Page 37: Changing The Engine Coolant
6. Clean the radiator, oil cooler, and screen thoroughly with compressed air. Note: Blow debris away from the radiator. 7. Install the cooler and screen to the radiator. Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Engine-coolant type: a 50/50 mixture of water and permanent ethylene CAUTION... -
Page 38: Brake Maintenance
Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the front hood to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing the Every 200 hours master cylinder yoke to the brake-pedal pivot (Figure 1. -
Page 39: Belt Maintenance
Belt Maintenance Adjusting the Alternator Belt Service Interval: After the first 8 hours—Check the condition and tension of the alternator belt. Every 200 hours—Check the condition and tension of the alternator belt. Figure 55 1. Raise the bed with a hoist and place a safety support to hold up the bed;... -
Page 40: Controls System Maintenance
Adjusting the Clutch Pedal Controls System Maintenance Service Interval: Every 200 hours Note: You can adjust the clutch-pedal cable at the bell housing or at the clutch-pedal pivot. The front hood can be Adjusting the Accelerator removed to ease the access to the pedal pivot. 1. -
Page 41: Converting The Speedometer
Note: Adjust again if it is necessary. 6. Connect the return spring to the clutch lever. Important: Ensure that the rod end is positioned squarely on the ball, not twisted, and remains parallel to the clutch pedal after the jam nut is tightened (Figure 61). -
Page 42: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: 7 L (7.5 qt) Hydraulic-fluid type: Dexron III ATF 1. Position the machine on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. -
Page 43: Replacing The Hydraulic Filter
Replacing the Hydraulic Filter Cleaning Service Interval: After the first 10 hours Washing the Machine Every 800 hours Important: Use of any other filter may void the warranty The machine should be washed as needed. Use water alone on some components. or with a mild detergent. -
Page 44: Storage
Storage 15. Store the machine in a clean, dry garage or storage area. 16. Cover the machine to protect it and keep it clean. 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. Note: Put it in a safe place out of the reach of children. - Page 45 Notes:...
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- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.