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Original Instructions (EN)
Workman
®
Model No. 07383—Serial No. 314000001 and Up
Model No. 07384—Serial No. 314000001 and Up
Model No. 07384H—Serial No. 314000001 and Up
Model No. 07384TC—Serial No. 314000001 and Up
Model No. 07386—Serial No. 314000001 and Up
Model No. 07386H—Serial No. 314000001 and Up
Model No. 07386TC—Serial No. 314000501 and Up
Form No. 3382-454 Rev B
HDX Utility Vehicle
*3382-454* B
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Table of Contents
Related Manuals for Toro 07383
Summary of Contents for Toro 07383
- Page 1 Form No. 3382-454 Rev B Workman ® HDX Utility Vehicle Model No. 07383—Serial No. 314000001 and Up Model No. 07384—Serial No. 314000001 and Up Model No. 07384H—Serial No. 314000001 and Up Model No. 07384TC—Serial No. 314000001 and Up Model No. 07386—Serial No. 314000001 and Up Model No.
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Contents Removing the Full Bed..........37 Installing the Full Bed ..........37 Raising the Machine..........38 Introduction ..............2 Removing the Hood ..........39 Safety ................4 Installing the Hood..........39 Safe Operating Practices........... 4 Lubrication ...............40 Sound Pressure ............7 Greasing the Bearings and Bushings ......40 Vibration.............. -
Page 4: Safety
Safety • Keep everyone, especially children and pets, away from the areas of operation. • Before operating the machine, always check all parts of Improper use or maintenance by the operator or owner can the machine and any attachments. If something is wrong, result in injury. - Page 5 – Turn ignition switch to the On position. When the – Never operate the machine in or near an area where glow plug indicator goes off, the engine is ready to there is dust or fumes in the air which are explosive. start.
- Page 6 Operating on Hills WARNING Sudden changes in terrain may cause abrupt WARNING steering wheel movement, possibly resulting in Operating the machine on a hill may cause tipping hand and arm injuries. or rolling of the machine, or the engine may stall •...
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Page 7: Sound Pressure
Keep everyone away. • Do not overspeed the engine by changing the governor settings. The maximum engine speed is 3650 RPM. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. •... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. - Page 9 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the vehicle, do not carry passengers in the cargo bed, keep arms and legs inside of the vehicle at all times, and use seat belts and handholds. 115-7746 1.
- Page 10 93-9879 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking.
- Page 11 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
- Page 12 121-6287 1. Fill the reservoir with engine coolant to the bottom of the 110–0806 standpipe. 121-6286 1. Read the Operator's 2. Do not add engine coolant Manual before checking to the radiator; add engine the engine coolant level. coolant to the reservoir, 93-9852 1.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover Protection System (ROPS). Bolt (1/2 inch) Check the engine oil, the –... -
Page 14: Checking The Fluid Levels
Installing the Rollover Checking the Fluid Levels Protection System No Parts Required (ROPS)—TC models only Procedure Parts needed for this procedure: 1. Check the engine-oil level before and after the engine ROPS frame is first started; refer to Checking the Engine-oil Level (page 20). -
Page 15: Product Overview
Brake Pedal Product Overview The brake pedal (Figure 5) is used to apply service brakes Controls to stop or slow the machine. Note: Determine the left and right sides of the machine CAUTION from the normal operating position. Worn or maladjusted brakes may result in personal injury. -
Page 16: Parking Brake
• Shift only on level ground. • Press the clutch pedal fully. • Move the lever fully forward for High and fully rearward for Low. High is for higher speed driving on level, dry surfaces with light loads. Low is for low-speed driving. Use this range when greater than normal power or control is required. -
Page 17: Hour Meter
Registers the speed of the engine (Figure 8 andFigure 9). The contact your local Toro distributor for assistance. white triangle indicates desired speed for PTO operation Check the operation of warning lights as follows: (Figure 9). -
Page 18: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 11... -
Page 19: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Remove any load material from the bed or other attachment before working under a raised bed. -
Page 20: Checking The Engine-Oil Level
is at or below the Add mark on the dipstick, add oil to bring the oil level to the Full mark. Do not overfill the engine with oil. If the oil level is between the Full and Add marks, no additional oil is required. 1. -
Page 21: Responding To A Check-Engine Light
Light place and in proper working condition. Note: Engine fault code information can only be accessed by your Toro commercial products service staff. DANGER 1. Park the vehicle in a safe manner as soon possible. In certain conditions during fueling, static 2. -
Page 22: Checking The Coolant Level
3. Fill the tank to about one inch below the top of the WARNING tank, (bottom of the filler neck), then install the cap. Gasoline is harmful or fatal if swallowed. Long-term Note: Do not overfill the fuel tank. exposure to vapors can cause serious injury and illness. -
Page 23: Checking The Transaxle/Hydraulic-Fluid Level
Checking the Transaxle/Hydraulic-fluid Level Service Interval: Before each use or daily (check the fluid level before the engine is first started and every 8 hours or daily, thereafter.) Transaxle fluid type: Dexron III ATF 1. Position the machine on a level surface. 2. -
Page 24: Checking The High Flow Hydraulic-Fluid Level (Tc Models Only)
7. Start the engine and turn on the attachment. numbers.) Note: Let them run for about 2 minutes to purge air Alternate fluids: If the Toro fluid is not available, another from the system. conventional petroleum–based fluid may be used provided... -
Page 25: Checking The Torque Of The Wheel Nuts
Checking the Tire Pressure Service Interval: Before each use or daily The air pressure in the front tires is 220 kPa (32 psi) and the rear tires is 124 kPa (18 psi). Check the tire pressure frequently to ensure proper inflation. If the tires are not inflated to the correct pressure, the tires will wear prematurely. -
Page 26: Starting The Engine
5. Keep your foot off of the accelerator pedal. 6. Insert the key into the ignition switch and rotate it clockwise to start the engine. Note: Release key when engine starts. Important: To prevent overheating of the starter motor, do not engage starter longer than 15 seconds. After 15 seconds of continuous cranking, wait 60 seconds before engaging the starter motor again. -
Page 27: Stopping The Machine
Stopping the Machine Checking the Safety-interlock System To stop the machine, remove your foot from the accelerator pedal, press the clutch pedal, then press the brake pedal. Service Interval: Before each use or daily The purpose of the safety-interlock system is to prevent the Stopping the Engine engine from cranking or starting unless the clutch pedal is pressed. -
Page 28: Ensuring Passenger Safety
Ensuring Passenger Safety Ensuring Proper Speed Speed is one of the most important variables leading to Whenever you have a passenger riding in the machine, make accidents. Driving too fast for the conditions can cause you sure he or she is wearing the seat belt and holding on securely. to lose control and have an accident. -
Page 29: Preventing Tip Overs
Do not downshift for braking on icy or slippery surfaces (wet and cautiously as possible. Never make sharp or fast turns grass) or while going down a hill because engine braking on a hill. may cause skidding and loss of control. Shift to a lower gear If you stall or begin to lose headway while climbing a steep before starting down a hill. -
Page 30: Using The Differential Lock
If the load is positioned toward one of the sides, it will make WARNING the machine much more likely to tip over on that side. This Tipping or rolling the machine on a hill will cause is especially true when turning if the load is on the outside serious injury. -
Page 31: Towing The Machine
In case of an emergency, the machine can be towed for a short distance. However, Toro does not recommend this as CAUTION a standard procedure. Hydraulic fluid escaping under pressure can have... - Page 32 Using the Hydraulic-bed Lift Lever to hydraulic motor. This position must only be used on attachments with a hydraulic motor attached. Control Hydraulic Attachments Important: If used with a hydraulic cylinder • Off Position or no attachment, the On position causes the This is the normal position for the control valve when it hydraulic-fluid flow to go over a relief valve which is not being used.
- Page 33 Troubleshooting the Hydraulic Control • Difficulty in connecting or disconnecting quick couplers. The pressure not relieved (the quick coupler is under pressure). • The power steering is turning with great difficulty or it is not turning at all. – The hydraulic-fluid level is low. –...
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Page 34: Maintenance
Maintenance Determine the left and right sides of the machine from the normal operating position. CAUTION Only qualified and authorized personnel shall be permitted to maintain, repair, adjust, or inspect the machine. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte, or coolant. -
Page 35: Operating In Adverse Conditions
Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. • Inspect opening on filter. • Change the engine oil and filter. • Inspect the constant-velocity boot for cracks, holes, or a loose clamp. • Check the adjustment of the shift cables. •... -
Page 36: Premaintenance Procedures
Premaintenance Procedures Many of the subjects covered in this maintenance section require raising and lowering the bed. The following precautions must be taken or serious injury or death could result. WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake, and remove the key from the ignition switch. -
Page 37: Removing The Full Bed
Removing the Full Bed Installing the Full Bed 1. Start the engine, engage the hydraulic-lift lever, and Note: If the bed sides will be installed on the flat bed, it is lower the bed until the cylinders are loose in the slots. easier to install them before installing the bed on the machine. -
Page 38: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the switch before getting off of the machine. -
Page 39: Removing The Hood
Installing the Hood 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. Figure 37 1. -
Page 40: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium-Base Grease. The grease fitting locations and quantities are as follows: •... - Page 41 Figure 42...
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Page 42: Engine Maintenance
Engine Maintenance Inspecting the Carbon Canister Air Filter Service Interval: After the first 50 hours Every 200 hours 1. Locate the air filter on the bottom of the carbon canister (Figure 43). Figure 44 1. Air-cleaner cover 2. Filter 2. Squeeze the dust cap sides to open it and knock the dust out. -
Page 43: Changing The Engine Oil And Filter
Changing the Engine Oil and 6. Screw the filter on until the gasket contacts the mounting plate, then tighten the filter 1/2 to 2/3 of Filter a turn. Service Interval: After the first 50 hours Note: Do not overtighten. Every 200 hours 7. -
Page 44: Fuel System Maintenance
Inspecting the Fuel Lines and Fuel System Connections Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Replacing the Fuel Filter Every 1,000 hours/Every 2 years (whichever comes first) Service Interval: Every 400 hours 1. Raise the bed (if equipped), and place the safety support Inspect the fuel lines and connections for deterioration, on the extended-lift cylinder to hold up the bed. -
Page 45: Electrical System Maintenance
Electrical System Jump Starting the Machine Maintenance WARNING Jump starting can be dangerous. To avoid personal Servicing the Fuses injury or damage to electrical components in machine, observe the following warnings: The fuses for the electrical system are located under the •... -
Page 46: Servicing The Battery
Servicing the Battery Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if in storage). Every 50 hours—Check the battery-cable connections. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. -
Page 47: Drive System Maintenance
1. Move the differential-lock lever to the Off position. Inspect the constant-velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair 2. Loosen the jam nuts securing the differential-lock cable if you find any damage. -
Page 48: Inspecting The Tires
Figure 57 1. Over-inflated tire Checking the Front-wheel Alignment Figure 55 Service Interval: Every 400 hours/Yearly (whichever comes 1. Differential-lock cable 3. Spring first) 2. Transaxle bracket 4. 0.25 to 1.5 mm (0.01 to 0.06 inch) gap 1. Make sure the tires are facing straight ahead. 2. -
Page 49: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (clean more frequently in dirty conditions). 1. Turn the engine off and clean the engine area thoroughly of all debris. 2. Unlatch and remove the radiator screen from the front of the radiator (Figure 60). -
Page 50: Changing The Engine Coolant
Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Coolant type: 50/50 mixture of water and permanent ethylene-glycol antifreeze 1. Park the machine on a level surface. 2. Raise the bed (if so equipped) and place the safety support on the extended-lift cylinder to hold up the bed. -
Page 51: Brake Maintenance
Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the font hoot to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing the Every 200 hours master cylinder yoke to the brake-pedal pivot (Figure 1. -
Page 52: Belt Maintenance
Belt Maintenance Adjusting the Alternator Belt Service Interval: After the first 8 hours—Check the condition and tension of the alternator belt. Every 200 hours—Check the condition and tension of the alternator belt. 1. Raise the bed (if so equipped) and position the safety support on the extended-lift cylinder to hold up the bed. -
Page 53: Controls System Maintenance
Controls System 4. Tighten the jam nuts after the adjustment has been attained. Maintenance 5. Check the 9.5 ± 0.3 cm (3.75 ± 0.12 inch) dimension after the jam nuts have been tightened to ensure proper adjustment. Adjusting the Clutch Pedal Note: Adjust again if it is necessary. -
Page 54: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: approximately 7 L (7.5 US qt) Hydraulic-fluid type: Dexron III ATF 1. Position the machine on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. -
Page 55: Changing The High-Flow Hydraulic Fluid And Filter (Tc Models Only)
6. Stop the machine and check the fluid level. numbers.) 7. Verify the fluid level. Alternate fluids: If the Toro fluid is not available, another 8. Dispose of the fluid properly. conventional petroleum–based fluid may be used provided it meets the following material properties and industry specifications. -
Page 56: Hydraulic System
Raising the Cargo Box by Jumping the Hydraulic System CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Remove all load material that is loaded into the bed or other attachment before working under a raised bed. -
Page 57: Cleaning
13. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 14. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Toro Service Dealer. 15. Store the machine in a clean, dry garage or storage area. - Page 58 Notes:...
- Page 59 Notes:...
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.