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Toro Workman HDX Installation Instructions Manual
Toro Workman HDX Installation Instructions Manual

Toro Workman HDX Installation Instructions Manual

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Cab Kit
Workman
Model No. 07392—Serial No. 414600000 and Up
Safety
Safety and Instructional
Decals
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger. Replace any decal that is
damaged or missing.
1. Do not repair or revise—read the Operator's Manual.
© 2023—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
HDX and HDX-Auto Utility Vehicle
93-9850
Register at www.Toro.com.
decal93-9850
1. Warning—read the Operator's Manual; wear the seat belt
when seated in the operator's position; avoid tipping the
machine.
2. Warning—wear hearing protection.
1. Warning—in the event of an emergency 1) Pull the locking
pin out of each hinge; 2) Push the front window out to exit.
Form No. 3464-349 Rev A
Installation Instructions
117-4955
130-5964
*3464-349*
Original Instructions (EN)
Printed in the USA
All Rights Reserved
decal117-4955
decal130-5964

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Summary of Contents for Toro Workman HDX

  • Page 1 130-5964 1. Warning—in the event of an emergency 1) Pull the locking pin out of each hinge; 2) Push the front window out to exit. *3464-349* © 2023—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South...
  • Page 2 decal145-7726 145-7726 1. Beacon light decal130-5989 130-5989 1. Work lights—on 2. Work lights—off decal145-7727 145-7727 1. Work lights decal130-5986 130-5986 1. On 3. Off 2. Beacon decal145-7728 145-7728 1. Read the Operator’s Manual for information on fuses. 4. Windshield spray 2.
  • Page 3: Installation

    Installation Media and Additional Parts Description Qty. Compression spring tool Installing the compression spring. CVT-intake hood assembly (Workman Installing the CVT-intake hood assembly. HDX-Auto machines only) Preparing the Machine No Parts Required Procedure Park the machine on a level surface. Engage the parking brake.
  • Page 4 Removing the Center Console Panel and Seats No Parts Required Removing the Center Console Panel For Workman HDX Machines g023165 Unscrew and remove all the knobs from the Figure 3 console levers and from the gear-shift lever 1. Screw 2. Cover plate...
  • Page 5 Remove the 4 hex-head screws securing the shift-indicator cover to the seat shroud (Figure Removing the CVT Cooling Duct (HDX-Auto Machines only), Coolant Tank, ROPS Assembly, and Seat Shroud No Parts Required Removing the CVT Cooling Duct g024588 Figure 5 For HDX-Auto Machines Only 1.
  • Page 6 1. Coolant tank 3. Seat shroud 2. Coolant-tank bracket Set the coolant tank upright onto the Removing the Seat Shroud engine/chassis. For Workman HDX machines: Removing the ROPS Assembly Engage the parking brake (Figure 11). Remove the 6 bolts securing the ROPS...
  • Page 7: Jacking Up The Machine

    For Workman HDX-Auto machines: For Workman HDX-Auto machines: Unplug the shift-indicator connector from the Remove the bolts securing the lift valve to the controls machine harness (Figure 12). bracket, and the nuts and bolts securing the control bracket to the machine (Figure 14).
  • Page 8: Removing The Front Wheels

    The jacking point at the front of the machine is under the front, center frame support (Figure 15). Installing the Compression Spring Parts needed for this procedure: Compression spring (black) Procedure g009823 Using a compression spring tool as specified in Figure 15 Figure 17, install the compression spring rod...
  • Page 9 Measure and note the length of the springs. Install the nuts and washers on both ends of the (Figure 19). g026276 Figure 20 g026495 Figure 19 Remove the current springs from the spring cradles and place the springs from this kit (black Tighten 1 nut on each rod to secure the springs springs) in the spring cradles.
  • Page 10 Install the inner fender and fenders straps using 6 hex-head flange bolts (1/4 x 3/4 inch) and 6 flange nuts (1/4 inch) as shown in Figure Installing the Inner Fender Parts needed for this procedure: Inner fender Fender strap Hex-head flange bolt (1/4 x 3/4 inch) Flange nut (1/4 inch) Rubber bumper Washer...
  • Page 11 Install a rubber bumper using a washer and flange nut (1/4 inch) on each side (Figure 24). g245762 Figure 24 g026243 Figure 25 1. Rubber bumper 3. Flange nut (1/4 inch) 2. Washer Torque the bolts to 94 to 108 N∙m (70 to 80 ft-lb). Install the left mount assembly and right mount assembly to the front cab mount brackets using 2 hex-flange head bolts (3/8 x 1 inch) and 2...
  • Page 12 Installing the Seat Shroud No Parts Required Procedure g245966 Figure 27 Both machines: 1. Hex-head bolt (7/16 inch) 3. Locknut (1/2 inch) Align the opening in the seat shroud for the parking brake with the parking-brake handle. 2. Thrust washer 4.
  • Page 13 Tighten the bolts on the fenders. Note: Do not overtighten the bolts. Install the lower dash seal to the cab (Figure 30). Installing the Side-Plate Ensure that you install the seal with longer lip to the front (Figure 30). Panels and Cab Frame Parts needed for this procedure: Side-plate panel Cab frame...
  • Page 14 Routing the Wire Harness Parts needed for this procedure: Wire harness Cable ties Fuse (30 A) Procedure g026247 Figure 31 Route the wire harness as shown in Figure 33 and secure it with the 4 cable ties. 1. Lifting points Secure the frame to the machine using the 4 bolts (1/2 inch), 4 washers (1/2 inch), and 4 nuts (1/2 inch) as shown in...
  • Page 15 g246001 Figure 35 1. 20.7 cm (8-1/8 inches) Install the adjuster plate and back plate to the g027950 dash-support tube using the 4 carriage bolts Figure 34 (1/4 x 1-3/4 inches) and flange nuts (1/4 inch) 1. Fuse block 2. Ground block as shown in Figure Installing the Dash Support...
  • Page 16 Installing the Water Gutter Parts needed for this procedure: Water gutter Passenger’s side clear tube—122 cm (48 inches) Driver’s side clear tube—43 cm (17 inches) Floor clear tube—33 cm (13 inches) g246000 Tee fitting Figure 37 Magnetic tie-wrap mount 1. Stop plate 3.
  • Page 17 g245853 Figure 40 1. Water gutter 2. Hex-washer head bolt Using a tin snipper, remove the shipping tang from each side of the water gutter (Figure 41). g245855 Figure 42 1. Passenger’s side clear 4. Driver’s side clear tube—122 cm (48 inches) tube—43 cm (17 inches) 2.
  • Page 18 Pinch each end of the clear tube and cut it at a Torque the bolts to 1017 to 1243 N∙cm (90 to 45° angle (Figure 44). 110 in-lb). Align the clear tube with the bottom of the water Install the side-plate panels on each side of the gutter so that the top of the angle is to the machine using 2 bolts (1/4 inch) as shown in outside of the machine and install it...
  • Page 19 This step applies to Workman HDX-Auto machines only. Note: You must add the CVT-intake hood assembly to this kit for Workman HDX-Auto machines. See your Authorized Service Dealer. Align the center console panel over the control rods at the center console...
  • Page 20: Product Overview

    Product Overview Controls Control Panel Windshield Wiper Switch Push the top of the switch to activate the windshield wipers (Figure 48). g026274 Figure 48 1. Windshield wiper control 2. Light switch Light Switch Push the light plate to turn on the light (Figure 48).
  • Page 21 Notes:...
  • Page 22 Notes:...
  • Page 23 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

Workman hdx-auto07392