Toro Workman MDX-D Operator's Manual
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Summary of Contents for Toro Workman MDX-D
- Page 1 Form No. 3411-880 Rev B Workman ® MDX-D Utility Vehicle Model No. 07236—Serial No. 400000000 and Up Model No. 07236TC—Serial No. 400000000 and Up *3411-880* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Electrical System Maintenance ......37 Servicing the Battery......... 37 Replacing the Fuses ......... 39 Safety ............... 4 Maintaining the Headlights ....... 39 Safe Operating Practices........4 Drive System Maintenance ........41 Supervisor’s Responsibilities......4 Maintaining the Tires ........41 Before Operating .......... -
Page 4: Safety
Before Operating Safety • This machine is designed to carry only you, the Improper use or maintenance by the operator or owner operator, and 1 passenger in the seat provided can result in injury. To reduce the potential for injury, by the manufacturer. -
Page 5: Operation
• Never remove the fuel cap or add fuel with the – Do not attempt sharp turns or abrupt engine running. maneuvers or other unsafe driving actions that may cause a loss of control of the machine. • Allow engine to cool before refueling. –... - Page 6 • • Gross Vehicle Weight (GVW) has a major impact Turning while traveling up or down hills can be on your ability to stop and/or turn. Heavy loads dangerous. If you have to turn while on a hill, do it and attachments make the machine harder to stop slowly and cautiously.
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Page 7: Maintenance
– Keep your hands and other body parts 3,650 rpm. To ensure safety and accuracy, have clear when lowering the box. an Authorized Toro Distributor check the maximum engine speed with a tachometer. – Do not dump materials on bystanders. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal121-9775 121-9775 1. Warning—read the Operator’s Manual and receive training 4. - Page 9 decal99-7345 99-7345 decal106-6755 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance away from the hot surface. 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (Model Cover 07236TC only). Washer (1/2 inch) Connect the battery (Model 07236TC – No parts required only). -
Page 11: Checking The Fluid Levels And Tire
Connecting the Battery (Model 07236TC Only) No Parts Required g033852 Procedure Figure 5 1. Insulator boot 3. Negative-battery cable WARNING (positive-battery cable) 2. Negative-battery post Incorrect battery-cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to Slide the insulator boot over the positive explode, resulting in personal injury. -
Page 12: Reading The Manual And Viewing The Safety Training Material
Reading the Manual and Burnishing the Brakes Viewing the Safety Training No Parts Required Material Procedure Parts needed for this procedure: To ensure optimum performance of the brake system, Operator's Manual burnish (break-in) the brakes before use. Engine owner’s manual Bring the machine up to full speed, apply the brakes to rapidly stop the machine without Parts Catalog... -
Page 13: Product Overview
Product Overview g033215 Figure 6 1. Hood latch 3. Cargo box 5. Gear-shift selector 7. Cargo-box lever 2. Parking-brake handle 4. Towing tongue 6. Fuel cap... -
Page 14: Controls
Controls Accelerator Pedal Use the accelerator pedal (Figure 7) to vary ground speed of the machine. Pressing down the accelerator pedal starts the engine. Pressing the pedal farther increases ground speed. Releasing the pedal slows the machine, and the engine shuts off. Note: The maximum forward speed is 26 km/h (16 mph). - Page 15 2. Hour meter 7. Glow-plug-indicator light Important: If the engine overheating problem 3. Light switch 8. Key switch persists, contact your Authorized Toro Dealer for 4. Battery light 9. Power point diagnostics and repair. 5. Engine oil-pressure light Glow-Plug-Indicator Light...
- Page 16 Passenger Handholds . Rotate the key clockwise to the O position to TART activate the glow plugs. When the glow-plug-indicator The passenger handholds are located on the right light turns off, rotate the key clockwise to the S TART side of the dash panel and at the outside of each seat position.
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Page 17: Specifications
Low idle—1,200 to 1,300 rpm, High idle—3,420 to 3,520 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a... -
Page 18: Operation
Operating the Cargo Box Operation Note: Determine the left and right sides of the Raising the Cargo Box machine from the normal operating position. WARNING Think Safety First A raised box could fall and injure persons that are working beneath it. Carefully read all safety instructions and symbols in the safety section. - Page 19 Opening the Tailgate Ensure that the cargo box is down and latched. Lift up the finger pulls at the back panel of the tail gate (Figure 14). g014860 Figure 12 1. Lever 3. Detent slot 2. Prop rod Pull the prop rod into the detent slot, securing the box (Figure 13).
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Page 20: Performing Pre-Starting Checks
• Check the brake pedal operation. • Check to see that the lights are working. • Turn the steering wheel to the left and right to check steering response. • Check for oil leaks, loose parts, and any other noticeable malfunctions. Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose... -
Page 21: Checking The Engine-Oil Level
Raise the cargo box; refer to Raising the Cargo Box (page 18). Use a rag to clean around the oil dipstick (Figure 19) so that dirt cannot fall into the dipstick tube and damage the engine. g002136 Figure 17 1. Brake-fluid reservoir 2. -
Page 22: Checking The Tire Pressure
Checking the Tire Pressure DANGER In certain conditions, fuel is extremely Service Interval: Before each use or daily flammable and highly explosive. A fire or Tire Air Pressure Range: 55 to 103 kPa (8 to 22 psi) explosion from fuel can burn you and others and can damage property. -
Page 23: Starting The Engine
Filling the Fuel Tank DANGER The fuel tank capacity is approximately 26.5 L (7 US In certain conditions during fueling, static gallons). electricity can be released causing a spark which can ignite the fuel vapors. A fire or Shut off the engine and engage the parking explosion from fuel can burn you and others brake. -
Page 24: Stopping The Machine
Stopping the Machine Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can damage the machine. Remove your foot from the accelerator pedal. -
Page 25: Loading The Cargo Box
Loading the Cargo Box See the table below for load volume limits with various materials: Use the following guidelines when loading the cargo Material Density Maximum Cargo box and operating the machine: Box Capacity (on level ground) • Observe the weight capacity of the machine and limit the weight of the load that you carry in the Gravel, dry 1,522 kg/m... -
Page 26: Transporting The Machine
The machine is capable of pulling trailers. Two types of tow hitches are available for the machine, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading can... -
Page 27: Maintenance
Maintenance Note: Download a copy of the electrical schematic by visiting www.Toro.com and search your machine from the Manuals link. Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner's manual for additional maintenance procedures. -
Page 28: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the transaxle-fluid level. -
Page 29: Pre-Maintenance Procedures
Pre-Maintenance Important: Whenever the engine is run for routine maintenance and/or engine diagnostics, the rear Procedures wheels of the machine should be 25 mm (1 inch) off the ground, with the rear axle supported on jack stands. Maintaining the Machine •... -
Page 30: Accessing The Hood
Accessing the Hood Lubrication Raising the Hood Greasing the Machine Lift up the handle of the rubber latches at each Service Interval: Every 100 hours/Yearly (whichever side of the hood (Figure 25). comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. -
Page 31: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 28). - Page 32 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 32). g033049 Figure 31 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 32 Repeat steps through to the hub and rotor at 1.
- Page 33 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 33). g033054 Figure 34 1. Cotter pin 3. Dust cap 2. Nut retainer g033051 Figure 33 Install the cotter pin and bend each legs around 1.
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Page 34: Engine Maintenance
Engine Maintenance • If the air-filter element is clean, install the filter element, refer to Installing the Air Filter (page 35). Servicing the Air Filter • If the air-filter element is damaged, replace the filter element; refer to Replacing the Air Service Interval: Every 100 hours Replace the Filter (page 35). -
Page 35: Servicing The Engine Oil
Replacing the Air Filter Servicing the Engine Oil Remove the air-filter element; refer to steps Note: Change the oil and oil filter more frequently through Checking the Air Filter (page 34). when operating conditions are extremely dusty or sandy. Inspect the new filter for shipping damage. Note: Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, Check the sealing end of the filter. - Page 36 Pour oil into the fill opening until the oil level is up to the Full mark on the dipstick. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. Install the oil-fill cap and dipstick firmly in place. Changing the Engine-Oil Filter Service Interval: After the first 50 hours Every 150 hours/Yearly (whichever comes first)
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Page 37: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Inspecting Fuel Lines and Servicing the Battery Connections Battery voltage: 12 V with 300 A (cold cranking) at -18°C (0°F). Service Interval: Every 400 hours/Yearly (whichever comes first) WARNING Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections. - Page 38 Disconnecting the Battery WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. •...
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Page 39: Replacing The Fuses
12 V power supply, or at a minimum, blow the fuse. Storing the Battery Always use the specified Toro LED bulb to If you are storing the machine for more than 30 days, prevent this issue. remove the battery and charge it fully. Either store it on the shelf or on the machine. - Page 40 Replacing the Headlight CAUTION Disconnect the battery; refer to Disconnecting The bulbs become extremely hot when in the Battery (page 38). operation. Handling a hot bulb can cause severe burns and personal injury. Open the hood; refer to Closing the Hood (page 30).
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Page 41: Drive System Maintenance
Adjusting the Headlights Drive System Use the following procedure to adjust the headlight Maintenance beam position whenever a headlight assembly is replaced or removed. Maintaining the Tires Turn the key switch to the O position, and turn on the headlights. Service Interval: Every 100 hours—Check the At the back of the headlight assembly, rotate condition of the tires and rims. -
Page 42: Inspecting The Steering And Suspension Components
Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in and camber. Important: You will need to obtain Toro Part No. 132-5069 from your Toro Distributor to perform this procedure. The toe-in should be 0 to 6 mm (0 to 1/4 inch). -
Page 43: Checking The Transaxle-Fluid Level
g033219 g033218 Figure 48 Figure 46 1. Tie rod 2. Jam nut 1. Shock-absorber spring 3. Spring length 2. Collar Rotate both tie rods to move the front of the tire inward or outward. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to Tighten the tie rod jam nuts when the adjustment the original starting position. -
Page 44: Changing The Transaxle Fluid
Changing the Transaxle Fluid Service Interval: Every 800 hours/Yearly (whichever comes first) Fluid Type: SAE 10W-30 (API service SJ or higher) Fluid Capacity: 1.4 L (1.5 US qt) Park the machine on a level surface, shut off the g004048 Figure 51 engine, engage the parking brake, and remove the key from the key switch. -
Page 45: Inspecting The Primary-Drive Clutch
g002094 Figure 53 1. Neutral bracket 4. 0.76 to 1.52 mm (0.03 to 0.06 inch) gap 2. Pull up 5. Wrong—adjust the to achieve a gap of 0.76 to g002093 1.52 mm (0.03 to 0.06 Figure 52 inch) inch 1. Neutral bracket 2. -
Page 46: Maintaining The Primary-Drive Clutch
Maintaining the Cooling System Primary-Drive Clutch Maintenance Service Interval: Every 200 hours—Clean the primary-drive clutch (more often in Cleaning the dusty or dirty conditions). Engine-Cooling Areas Note: Operating the machine with a dirty clutch can increase wear to internal components. Service Interval: Every 100 hours Clean the cooling Shut off the engine, engage the parking brake, system twice as often during... -
Page 47: Brake Maintenance
Changing the Radiator Coolant Brake Maintenance Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Inspecting the Brakes Service Interval: Every 100 hours CAUTION Brakes are a critical safety component of the machine. If the engine has been running, the As with all safety components, they should be closely pressurized, hot coolant can escape and inspected at regular intervals to ensure optimum... -
Page 48: Adjusting The Brake Cables
• required to set the parking-brake lever, perform If you cannot adjust the brake-adjustment the procedure for adjusting the brake cables; knob by tightening it and engage the refer to Adjusting the Brake Cables (page 48). parking-brake lever with a a force of 133 to 156 N∙m (30 to 35 ft-lb);... -
Page 49: Belt Maintenance
Belt Maintenance Replacing the Drive Belt Raise the cargo box; refer to Raising the Cargo Box (page 18). Servicing the Drive Belt Shift the transmission to the N position, EUTRAL New belts must be broken in before they shift properly. shut off the engine, engage the parking brake, A belt breaks in within the first 2 hours of normal and remove the key from the key switch.. -
Page 50: Chassis Maintenance
Chassis Maintenance Adjusting the Cargo-Box Latches If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. Loosen the locknut on the end of the latch post (Figure 60). -
Page 51: Cleaning
Cleaning Storage Park the machine on a level surface, shut off the Washing the Machine engine, engage the parking brake, and remove the key from the key switch. Wash the machine as needed. Use water alone or Clean dirt and grime from the entire machine, with a mild detergent. - Page 52 Notes:...
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- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.